Canon iPF650 Service Manual
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This is official Canon iPF650 large format printer as used by professional technician to maintain and repair the product.
Canon iPF650 service manual comes with separated Canon iPF650 Parts Catalog.
Table Of Contents
Chapter 1 PRODUCT DESCRIPTION
1.1 Product Overview ......................................................................................................................................1- 1
1.1.1 Product Overview ...................................................................................................................................................1- 1
1.2 Features ....................................................................................................................................................1- 2
1.2.1 Features .................................................................................................................................................................1- 2
1.2.2 Printhead ................................................................................................................................................................1- 2
1.2.3 Ink Tank..................................................................................................................................................................1- 2
1.2.4 Cutter......................................................................................................................................................................1- 2
1.2.5 Roll Holder..............................................................................................................................................................1- 2
1.2.6 Stand ......................................................................................................................................................................1- 4
1.2.7 Consumables..........................................................................................................................................................1- 6
1.3 Product Specifications ...............................................................................................................................1- 7
1.3.1 Product Specifications ............................................................................................................................................1- 7
1.4 Detailed Specifications ...............................................................................................................................1- 8
1.4.1 Interface Specifications ..........................................................................................................................................1- 8
1.5 Names and Functions of Components .......................................................................................................1- 9
1.5.1 Front .......................................................................................................................................................................1- 9
1.5.2 Side ...................................................................................................................................................................... 1- 10
1.5.3 Top Cover (Inside)................................................................................................................................................ 1- 10
1.5.4 Roll Unit Cover (Inside) ........................................................................................................................................ 1- 11
1.5.5 Carriage................................................................................................................................................................ 1- 11
1.5.6 Ink Tank Cover (Inside) ........................................................................................................................................ 1- 12
1.5.7 Stand .................................................................................................................................................................... 1- 13
1.6 Basic Operation .......................................................................................................................................1- 14
1.6.1 Operation Panel.................................................................................................................................................... 1- 14
1.6.2 Display.................................................................................................................................................................. 1- 15
1.6.3 Menu..................................................................................................................................................................... 1- 16
1.7 Safety and Precautions ............................................................................................................................1- 34
1.7.1 Safety Precautions ............................................................................................................................................... 1- 34
1.7.1.1 Moving Parts ......................................................................................................................................................................... 1- 34
1.7.1.2 Adhesion of Ink ..................................................................................................................................................................... 1- 34
1.7.1.3 Electric Parts......................................................................................................................................................................... 1- 36
1.7.2 Other Precautions................................................................................................................................................. 1- 37
1.7.2.1 Printhead............................................................................................................................................................................... 1- 37
1.7.2.2 Ink Tank ................................................................................................................................................................................ 1- 38
1.7.2.3 Handling the Printer .............................................................................................................................................................. 1- 38
1.7.3 Precautions When Servicing Printer...................................................................................................................... 1- 40
1.7.3.1 Notes on the Data Stored in the Printer ................................................................................................................................ 1- 40
1.7.3.2 Confirming the Firmware Version ......................................................................................................................................... 1- 40
1.7.3.3 Precautions against Static Electricity .................................................................................................................................... 1- 40
1.7.3.4 Precautions for Disassembly/Reassembly............................................................................................................................ 1- 40
1.7.3.5 Self-diagnostic Feature ......................................................................................................................................................... 1- 40
1.7.3.6 Disposing of the Lithium Battery ........................................................................................................................................... 1- 40
Chapter 2 TECHNICAL REFERENCE
2.1 Basic Operation Outline.............................................................................................................................2- 1
2.1.1 Printer Diagram ......................................................................................................................................................2- 1
2.1.2 Print Signal Sequence ............................................................................................................................................2- 2
2.1.3 Print Driving ............................................................................................................................................................2- 3
2.2 Firmware....................................................................................................................................................2- 5
Contents
2.2.1 Operation Sequence at Power-on............................................................................................................................2- 5
2.2.2 Operation Sequence at Power-off............................................................................................................................2- 6
2.2.3 Print Control ............................................................................................................................................................2- 7
2.2.4 Print Position Adjustment Function ........................................................................................................................2- 13
2.2.5 Head Management ...............................................................................................................................................2- 13
2.2.6 Printhead Overheating Protection Control .............................................................................................................2- 13
2.2.7 Pause between Pages..........................................................................................................................................2- 13
2.2.8 White Raster Skip .................................................................................................................................................2- 13
2.2.9 Sleep Mode...........................................................................................................................................................2- 13
2.3 Printer Mechanical System....................................................................................................................... 2- 13
2.3.1 Outline...................................................................................................................................................................2- 13
2.3.1.1 Outline................................................................................................................................................................................... 2- 13
2.3.2 Ink Passage ..........................................................................................................................................................2- 15
2.3.2.1 Ink Passage .......................................................................................................................................................................... 2- 15
2.3.2.2 Ink Tank Unit......................................................................................................................................................................... 2- 16
2.3.2.3 Carriage Unit......................................................................................................................................................................... 2- 18
2.3.2.4 Printhead............................................................................................................................................................................... 2- 22
2.3.2.5 Purge Unit ............................................................................................................................................................................. 2- 23
2.3.2.6 Maintenance Cartridge.......................................................................................................................................................... 2- 28
2.3.2.7 Air Flow................................................................................................................................................................................. 2- 29
2.3.3 Paper Path............................................................................................................................................................2- 31
2.3.3.1 Outline................................................................................................................................................................................... 2- 31
2.3.3.2 Paper Path ............................................................................................................................................................................ 2- 32
2.3.3.3 Cutter Unit............................................................................................................................................................................. 2- 34
2.4 Printer Electrical System .......................................................................................................................... 2- 35
2.4.1 Outline...................................................................................................................................................................2- 35
2.4.1.1 Overview ............................................................................................................................................................................... 2- 35
2.4.2 Main Controller......................................................................................................................................................2- 37
2.4.2.1 Main controller PCB components ......................................................................................................................................... 2- 37
2.4.3 Carriage Relay PCB..............................................................................................................................................2- 38
2.4.3.1 Carriage PCB components ................................................................................................................................................... 2- 38
2.4.4 Maintenance Cartridge Relay PCB........................................................................................................................2- 39
2.4.4.1 Maintenance cartridge relay PCB components..................................................................................................................... 2- 39
2.4.5 Power Supply........................................................................................................................................................2- 40
2.4.5.1 Power supply block diagram ................................................................................................................................................. 2- 40
2.5 Detection Functions with Sensors ............................................................................................................ 2- 41
2.5.1 Sensors for covers ................................................................................................................................................2- 41
2.5.2 Ink passage system ..............................................................................................................................................2- 42
2.5.3 Carriage system....................................................................................................................................................2- 45
2.5.4 Paper path system................................................................................................................................................2- 47
2.5.5 Others ...................................................................................................................................................................2- 49
Chapter 3 INSTALLATION
3.1 Transporting the Printer............................................................................................................................. 3- 1
3.1.1 Transporting the Printer ..........................................................................................................................................3- 1
3.1.1.1 Transporting the Printer .......................................................................................................................................................... 3- 1
3.1.2 Reinstalling the Printer............................................................................................................................................3- 3
3.1.2.1 Reinstalling the Printer............................................................................................................................................................ 3- 3
Chapter 4 DISASSEMBLY/REASSEMBLY
4.1 Service Parts ............................................................................................................................................. 4- 1
4.1.1 Service parts ...........................................................................................................................................................4- 1
4.2 Disassembly/Reassembly .......................................................................................................................... 4- 2
4.2.1 Disassembly/Reassembly.......................................................................................................................................4- 2
4.3 Points to Note on Disassembly and Reassembly....................................................................................... 4- 2
Contents
4.3.1 Note on locations prohibited from disassembly .......................................................................................................4- 2
4.3.2 Moving the carriage manually................................................................................................................................. 4- 2
4.3.3 Units requiring draining of ink ................................................................................................................................. 4- 2
4.3.4 External Covers ......................................................................................................................................................4- 3
4.3.5 Drive Unit.............................................................................................................................................................. 4- 12
4.3.6 Cutter.................................................................................................................................................................... 4- 15
4.3.7 Carriage Unit ........................................................................................................................................................ 4- 17
4.3.8 Purge Unit............................................................................................................................................................. 4- 24
4.3.9 Ink Tank Unit ........................................................................................................................................................ 4- 26
4.3.10 Ink Tube Unit ...................................................................................................................................................... 4- 29
4.3.11 Waste Ink Collection Unit.................................................................................................................................... 4- 33
4.3.12 Multi Sensor........................................................................................................................................................ 4- 38
4.3.13 Linear Encoder ................................................................................................................................................... 4- 39
4.3.14 Head Management Sensor................................................................................................................................. 4- 44
4.3.15 PCBs................................................................................................................................................................... 4- 45
4.3.16 Opening the Cap/Moving the Wiper Unit ............................................................................................................. 4- 46
4.3.17 Opening/Closing the Ink Supply Valve/Ink Passage Valve.................................................................................. 4- 48
4.3.18 Draining the ink................................................................................................................................................... 4- 49
4.4 Applying the Grease ................................................................................................................................4- 50
4.4.1 Applying the Grease ............................................................................................................................................. 4- 50
4.5 Adjustment and Setup Items ....................................................................................................................4- 54
4.5.1 Adjustment Item List ............................................................................................................................................. 4- 54
4.5.2 Procedure after Replacing the Carriage Unit or Multi Sensor ............................................................................... 4- 54
4.5.3 Procedure after Replacing the Feed Roller or Feed Roller Encoder ..................................................................... 4- 54
4.5.4 Procedure after Replacing the Head Management Sensor................................................................................... 4- 54
Chapter 5 MAINTENANCE
5.1 Periodic Replacement Parts .......................................................................................................................5- 1
5.1.1 Periodic Replacement Parts ...................................................................................................................................5- 1
5.2 Consumable Parts .....................................................................................................................................5- 1
5.2.1 Consumable Parts ..................................................................................................................................................5- 1
5.3 Periodic Maintenance ................................................................................................................................5- 2
5.3.1 Periodic Maintenance .............................................................................................................................................5- 2
Chapter 6 TROUBLESHOOTING
6.1 Troubleshooting.........................................................................................................................................6- 1
6.1.1 Outline ....................................................................................................................................................................6- 1
6.1.1.1 Outline of Troubleshooting...................................................................................................................................................... 6- 1
6.2 Version Up.................................................................................................................................................6- 1
6.2.1 Firmware Update Tool ............................................................................................................................................6- 1
6.3 Service Tools.............................................................................................................................................6- 2
6.3.1 Tool List ..................................................................................................................................................................6- 2
Chapter 7 SERVICE MODE
7.1 Service Mode.............................................................................................................................................7- 1
7.1.1 Service Mode Operation.........................................................................................................................................7- 1
7.1.2 Map of the Service Mode........................................................................................................................................7- 2
7.1.3 Details of Service Mode..........................................................................................................................................7- 9
7.1.4 e-Maintenance/imageWARE Remote.................................................................................................................... 7- 26
7.1.5 Viewing PRINT INF .............................................................................................................................................. 7- 34
7.2 Special Mode...........................................................................................................................................7- 44
7.2.1 Special Modes for Servicing ................................................................................................................................. 7- 44
Contents
Chapter 8 ERROR CODE
8.1 Outline ....................................................................................................................................................... 8- 1
8.1.1 Outline.....................................................................................................................................................................8- 1
8.2 Warning Table ........................................................................................................................................... 8- 2
8.2.1 Warnings.................................................................................................................................................................8- 2
8.3 Error Table ................................................................................................................................................ 8- 4
8.3.1 Errors ......................................................................................................................................................................8- 4
8.4 Sevice Call Table .................................................................................................................................... 8- 12
8.4.1 Service Call Errors ................................................................................................................................................8- 12
Canon iPF650 service manual comes with separated Canon iPF650 Parts Catalog.
Table Of Contents
Chapter 1 PRODUCT DESCRIPTION
1.1 Product Overview ......................................................................................................................................1- 1
1.1.1 Product Overview ...................................................................................................................................................1- 1
1.2 Features ....................................................................................................................................................1- 2
1.2.1 Features .................................................................................................................................................................1- 2
1.2.2 Printhead ................................................................................................................................................................1- 2
1.2.3 Ink Tank..................................................................................................................................................................1- 2
1.2.4 Cutter......................................................................................................................................................................1- 2
1.2.5 Roll Holder..............................................................................................................................................................1- 2
1.2.6 Stand ......................................................................................................................................................................1- 4
1.2.7 Consumables..........................................................................................................................................................1- 6
1.3 Product Specifications ...............................................................................................................................1- 7
1.3.1 Product Specifications ............................................................................................................................................1- 7
1.4 Detailed Specifications ...............................................................................................................................1- 8
1.4.1 Interface Specifications ..........................................................................................................................................1- 8
1.5 Names and Functions of Components .......................................................................................................1- 9
1.5.1 Front .......................................................................................................................................................................1- 9
1.5.2 Side ...................................................................................................................................................................... 1- 10
1.5.3 Top Cover (Inside)................................................................................................................................................ 1- 10
1.5.4 Roll Unit Cover (Inside) ........................................................................................................................................ 1- 11
1.5.5 Carriage................................................................................................................................................................ 1- 11
1.5.6 Ink Tank Cover (Inside) ........................................................................................................................................ 1- 12
1.5.7 Stand .................................................................................................................................................................... 1- 13
1.6 Basic Operation .......................................................................................................................................1- 14
1.6.1 Operation Panel.................................................................................................................................................... 1- 14
1.6.2 Display.................................................................................................................................................................. 1- 15
1.6.3 Menu..................................................................................................................................................................... 1- 16
1.7 Safety and Precautions ............................................................................................................................1- 34
1.7.1 Safety Precautions ............................................................................................................................................... 1- 34
1.7.1.1 Moving Parts ......................................................................................................................................................................... 1- 34
1.7.1.2 Adhesion of Ink ..................................................................................................................................................................... 1- 34
1.7.1.3 Electric Parts......................................................................................................................................................................... 1- 36
1.7.2 Other Precautions................................................................................................................................................. 1- 37
1.7.2.1 Printhead............................................................................................................................................................................... 1- 37
1.7.2.2 Ink Tank ................................................................................................................................................................................ 1- 38
1.7.2.3 Handling the Printer .............................................................................................................................................................. 1- 38
1.7.3 Precautions When Servicing Printer...................................................................................................................... 1- 40
1.7.3.1 Notes on the Data Stored in the Printer ................................................................................................................................ 1- 40
1.7.3.2 Confirming the Firmware Version ......................................................................................................................................... 1- 40
1.7.3.3 Precautions against Static Electricity .................................................................................................................................... 1- 40
1.7.3.4 Precautions for Disassembly/Reassembly............................................................................................................................ 1- 40
1.7.3.5 Self-diagnostic Feature ......................................................................................................................................................... 1- 40
1.7.3.6 Disposing of the Lithium Battery ........................................................................................................................................... 1- 40
Chapter 2 TECHNICAL REFERENCE
2.1 Basic Operation Outline.............................................................................................................................2- 1
2.1.1 Printer Diagram ......................................................................................................................................................2- 1
2.1.2 Print Signal Sequence ............................................................................................................................................2- 2
2.1.3 Print Driving ............................................................................................................................................................2- 3
2.2 Firmware....................................................................................................................................................2- 5
Contents
2.2.1 Operation Sequence at Power-on............................................................................................................................2- 5
2.2.2 Operation Sequence at Power-off............................................................................................................................2- 6
2.2.3 Print Control ............................................................................................................................................................2- 7
2.2.4 Print Position Adjustment Function ........................................................................................................................2- 13
2.2.5 Head Management ...............................................................................................................................................2- 13
2.2.6 Printhead Overheating Protection Control .............................................................................................................2- 13
2.2.7 Pause between Pages..........................................................................................................................................2- 13
2.2.8 White Raster Skip .................................................................................................................................................2- 13
2.2.9 Sleep Mode...........................................................................................................................................................2- 13
2.3 Printer Mechanical System....................................................................................................................... 2- 13
2.3.1 Outline...................................................................................................................................................................2- 13
2.3.1.1 Outline................................................................................................................................................................................... 2- 13
2.3.2 Ink Passage ..........................................................................................................................................................2- 15
2.3.2.1 Ink Passage .......................................................................................................................................................................... 2- 15
2.3.2.2 Ink Tank Unit......................................................................................................................................................................... 2- 16
2.3.2.3 Carriage Unit......................................................................................................................................................................... 2- 18
2.3.2.4 Printhead............................................................................................................................................................................... 2- 22
2.3.2.5 Purge Unit ............................................................................................................................................................................. 2- 23
2.3.2.6 Maintenance Cartridge.......................................................................................................................................................... 2- 28
2.3.2.7 Air Flow................................................................................................................................................................................. 2- 29
2.3.3 Paper Path............................................................................................................................................................2- 31
2.3.3.1 Outline................................................................................................................................................................................... 2- 31
2.3.3.2 Paper Path ............................................................................................................................................................................ 2- 32
2.3.3.3 Cutter Unit............................................................................................................................................................................. 2- 34
2.4 Printer Electrical System .......................................................................................................................... 2- 35
2.4.1 Outline...................................................................................................................................................................2- 35
2.4.1.1 Overview ............................................................................................................................................................................... 2- 35
2.4.2 Main Controller......................................................................................................................................................2- 37
2.4.2.1 Main controller PCB components ......................................................................................................................................... 2- 37
2.4.3 Carriage Relay PCB..............................................................................................................................................2- 38
2.4.3.1 Carriage PCB components ................................................................................................................................................... 2- 38
2.4.4 Maintenance Cartridge Relay PCB........................................................................................................................2- 39
2.4.4.1 Maintenance cartridge relay PCB components..................................................................................................................... 2- 39
2.4.5 Power Supply........................................................................................................................................................2- 40
2.4.5.1 Power supply block diagram ................................................................................................................................................. 2- 40
2.5 Detection Functions with Sensors ............................................................................................................ 2- 41
2.5.1 Sensors for covers ................................................................................................................................................2- 41
2.5.2 Ink passage system ..............................................................................................................................................2- 42
2.5.3 Carriage system....................................................................................................................................................2- 45
2.5.4 Paper path system................................................................................................................................................2- 47
2.5.5 Others ...................................................................................................................................................................2- 49
Chapter 3 INSTALLATION
3.1 Transporting the Printer............................................................................................................................. 3- 1
3.1.1 Transporting the Printer ..........................................................................................................................................3- 1
3.1.1.1 Transporting the Printer .......................................................................................................................................................... 3- 1
3.1.2 Reinstalling the Printer............................................................................................................................................3- 3
3.1.2.1 Reinstalling the Printer............................................................................................................................................................ 3- 3
Chapter 4 DISASSEMBLY/REASSEMBLY
4.1 Service Parts ............................................................................................................................................. 4- 1
4.1.1 Service parts ...........................................................................................................................................................4- 1
4.2 Disassembly/Reassembly .......................................................................................................................... 4- 2
4.2.1 Disassembly/Reassembly.......................................................................................................................................4- 2
4.3 Points to Note on Disassembly and Reassembly....................................................................................... 4- 2
Contents
4.3.1 Note on locations prohibited from disassembly .......................................................................................................4- 2
4.3.2 Moving the carriage manually................................................................................................................................. 4- 2
4.3.3 Units requiring draining of ink ................................................................................................................................. 4- 2
4.3.4 External Covers ......................................................................................................................................................4- 3
4.3.5 Drive Unit.............................................................................................................................................................. 4- 12
4.3.6 Cutter.................................................................................................................................................................... 4- 15
4.3.7 Carriage Unit ........................................................................................................................................................ 4- 17
4.3.8 Purge Unit............................................................................................................................................................. 4- 24
4.3.9 Ink Tank Unit ........................................................................................................................................................ 4- 26
4.3.10 Ink Tube Unit ...................................................................................................................................................... 4- 29
4.3.11 Waste Ink Collection Unit.................................................................................................................................... 4- 33
4.3.12 Multi Sensor........................................................................................................................................................ 4- 38
4.3.13 Linear Encoder ................................................................................................................................................... 4- 39
4.3.14 Head Management Sensor................................................................................................................................. 4- 44
4.3.15 PCBs................................................................................................................................................................... 4- 45
4.3.16 Opening the Cap/Moving the Wiper Unit ............................................................................................................. 4- 46
4.3.17 Opening/Closing the Ink Supply Valve/Ink Passage Valve.................................................................................. 4- 48
4.3.18 Draining the ink................................................................................................................................................... 4- 49
4.4 Applying the Grease ................................................................................................................................4- 50
4.4.1 Applying the Grease ............................................................................................................................................. 4- 50
4.5 Adjustment and Setup Items ....................................................................................................................4- 54
4.5.1 Adjustment Item List ............................................................................................................................................. 4- 54
4.5.2 Procedure after Replacing the Carriage Unit or Multi Sensor ............................................................................... 4- 54
4.5.3 Procedure after Replacing the Feed Roller or Feed Roller Encoder ..................................................................... 4- 54
4.5.4 Procedure after Replacing the Head Management Sensor................................................................................... 4- 54
Chapter 5 MAINTENANCE
5.1 Periodic Replacement Parts .......................................................................................................................5- 1
5.1.1 Periodic Replacement Parts ...................................................................................................................................5- 1
5.2 Consumable Parts .....................................................................................................................................5- 1
5.2.1 Consumable Parts ..................................................................................................................................................5- 1
5.3 Periodic Maintenance ................................................................................................................................5- 2
5.3.1 Periodic Maintenance .............................................................................................................................................5- 2
Chapter 6 TROUBLESHOOTING
6.1 Troubleshooting.........................................................................................................................................6- 1
6.1.1 Outline ....................................................................................................................................................................6- 1
6.1.1.1 Outline of Troubleshooting...................................................................................................................................................... 6- 1
6.2 Version Up.................................................................................................................................................6- 1
6.2.1 Firmware Update Tool ............................................................................................................................................6- 1
6.3 Service Tools.............................................................................................................................................6- 2
6.3.1 Tool List ..................................................................................................................................................................6- 2
Chapter 7 SERVICE MODE
7.1 Service Mode.............................................................................................................................................7- 1
7.1.1 Service Mode Operation.........................................................................................................................................7- 1
7.1.2 Map of the Service Mode........................................................................................................................................7- 2
7.1.3 Details of Service Mode..........................................................................................................................................7- 9
7.1.4 e-Maintenance/imageWARE Remote.................................................................................................................... 7- 26
7.1.5 Viewing PRINT INF .............................................................................................................................................. 7- 34
7.2 Special Mode...........................................................................................................................................7- 44
7.2.1 Special Modes for Servicing ................................................................................................................................. 7- 44
Contents
Chapter 8 ERROR CODE
8.1 Outline ....................................................................................................................................................... 8- 1
8.1.1 Outline.....................................................................................................................................................................8- 1
8.2 Warning Table ........................................................................................................................................... 8- 2
8.2.1 Warnings.................................................................................................................................................................8- 2
8.3 Error Table ................................................................................................................................................ 8- 4
8.3.1 Errors ......................................................................................................................................................................8- 4
8.4 Sevice Call Table .................................................................................................................................... 8- 12
8.4.1 Service Call Errors ................................................................................................................................................8- 12
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