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CUMMINS ENGINE ISX15 ISX CM2250 Service Workshop Manual

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(ID 127564222)
CUMMINS ENGINE ISX15 Service Workshop Repair Shop Manual

PLEASE NOTE:
YOU NEED TO BE CONNECTED TO THE INTERNET TO USE THIS MANUAL, TAKES BETWEEN 2-5 MIN TO LOAD. THIS INSURES YOU HAVE THE MOST UP TO DATE MANUAL WITH ALL BULLETINS.

Section i - Introduction
(99-204-002-tr-mixar5) About the Manual
(99-204-003-tr-mixar5) How to Use the Manual
(99-204-004) Symbols
(99-204-005) Illustrations
(99-204-006-tr-mixar5) General Safety Instructions
(99-204-007-tr-mixar5) General Repair Instructions
(99-204-008) General Cleaning Instructions
(99-204-009) Acronyms and Abbreviations

Section E - Engine and System Identification
(132-100-001) Engine Identification
(132-100-002-tr-mixar5) Engine Diagrams

Section F - Familiarization
(132-000-999) Complete Engine - Overview
(132-001-999) Cylinder Block - Overview
(132-002-999) Cylinder Head - Overview
(132-003-999) Rocker Levers - Overview
(132-005-999) Fuel System - Overview
(132-200-001-tr-mixar5) Flow Diagram, Fuel System
(132-006-999) Injectors and Fuel Lines - Overview
(132-007-999) Lubricating Oil System - Overview
(132-200-002-tr-mixar5) Flow Diagram, Lubricating Oil System
(132-008-999) Cooling System - Overview
(132-200-003-tr-mixar5) Flow Diagram, Cooling System
(132-010-999) Air Intake System - Overview
(132-200-004-tr-mixar5) Flow Diagram, Air Intake System
(132-011-999) Exhaust System - Overview
(132-200-005-tr-mixar5) Flow Diagram, Exhaust System
(132-012-999) Compressed Air System - Overview
(132-200-006-tr-mixar5) Flow Diagram, Compressed Air System
(132-013-999) Electrical Equipment - Overview
(132-014-999) Engine Testing - Overview
(132-020-999) Vehicle Braking - Overview
(00-022-999) Service Tools and Hardware - Overview

Section TS - Troubleshooting Symptoms
(99-t00-001-tr) Troubleshooting Procedures and Techniques
(99-t00-002) Troubleshooting Symptoms Charts
(4022250-t004-tr) Air Compressor Air Pressure Rises Slowly
(4022250-t005-tr) Air Compressor Cycles Frequently
(4022250-t006-tr) Air Compressor Noise is Excessive
(4022250-t007-tr) Air Compressor Pumping Excess Lubricating Oil into the Air System
(4022250-t008-tr) Air Compressor Will Not Maintain Adequate Air Pressure (Not Pumping Continuously)
(4022250-t009-tr) Air Compressor Will Not Pump Air
(4022250-t010-tr) Air Compressor Will Not Stop Pumping
(4022250-t011-tr) Aftertreatment Diesel Particulate Filter - Excessive Soot Loading
(4022250-t012-tr) Aftertreatment Diesel Particulate Filter - Excessive Ash Cleaning
(4022250-t013-tr) Alternator Not Charging or Insufficient Charging
(4022250-t014-tr) Alternator Overcharging
(4022250-t016-tr) Communication Error - Electronic Service Tool or Control Device
(4022250-t020-tr) Coolant Loss - External
(4022250-t021-tr) Coolant Loss - Internal
(4022250-t022-tr) Coolant Temperature Above Normal - Gradual Overheat
(4022250-t023-tr) Coolant Temperature Above Normal - Sudden Overheat
(4022250-t024-tr) Coolant Temperature Below Normal
(4022250-t025-tr) Coolant in the Lubricating Oil
(4022250-t027-tr) Crankcase Gases (Blowby) Excessive
(4022250-t028-tr) Crankcase Coalescing Filter - Frequent Replacement
(4022250-t036-tr) Engine Brake Does Not Operate
(4022250-t037-tr) Engine Brake - Low Retarding Power or Slow to Activate
(4022250-t038-tr) Engine Brake - One or More Cylinders Braking with Power Switch Off
(4022250-t041-tr) Engine Decelerates Slowly
(4022250-t046-tr) Engine Fan Does Not Operate, Operates Erratically, Or Operates Continuously
(4022250-t047-tr) Engine Noise Excessive
(4022250-t048-tr) Engine Noise Excessive - Combustion Knocks
(4022250-t049-tr) Engine Noise Excessive - Connecting Rod
(4022250-t050-tr) Engine Noise Excessive - Main Bearing
(4022250-t051-tr) Engine Noise Excessive - Piston
(4022250-t052-tr) Engine Noise Excessive - Turbocharger
(4022250-t064-tr) Engine Shuts Off Unexpectedly or Dies During Deceleration
(4022250-t068-tr) Engine Speed Surges in PTO or Cruise Control
(4022250-t072-tr) Engine Starts But Will Not Keep Running
(4022250-t077-tr) Engine Will Not Crank or Cranks Slowly (Air Starter)
(4022250-t078-tr) Engine Will Not Crank or Cranks Slowly (Electric Starter)
(4022250-t081-tr) Engine Will Not Shut Off
(4022250-t084-tr) Fault Code Warning Lamps Do Not Illuminate
(4022250-t087-tr) Fuel Consumption Excessive
(4022250-t091-tr) Fuel in Coolant
(4022250-t092-tr) Fuel in the Lubricating Oil
(4022250-t096-tr) Intake Manifold Air Temperature Above Specification
(4022250-t097-tr) Intake Manifold Pressure (Boost) is Below Normal
(4022250-t101-tr) Lubricating Oil in the Fuel
(4022250-t102-tr) Lubricating Oil Consumption Excessive
(4022250-t103-tr) Lubricating Oil Contaminated
(4022250-t103-56-tr) Lubricating Oil Filter Plugged
(4022250-t104-tr) Lubricating Oil Pressure High
(4022250-t105-tr) Lubricating Oil Pressure Low
(4022250-t106-tr) Lubricating Oil Sludge in the Crankcase Excessive
(4022250-t107-tr) Lubricating Oil Temperature Above Specification
(4022250-t108-tr) Lubricating or Transmission Oil in the Coolant
(4022250-t112-tr) PTO or Cruise Control Does Not Operate
(4022250-t122-tr) Turbocharger Leaks Engine Oil or Fuel
(4022250-t128-tr) Diesel Exhaust Fluid Usage - Abnormal
(4022250-t146-tr) Stationary Regeneration - Will Not Activate
(4022250-t147-tr) Aftertreatment dDiesel Particulate Filter - Excessive Automatic and/or Stationary Regeneration
(132-t00-004) Troubleshooting Overview

Section TT - Troubleshooting Symptoms (New Format)
(132-t02-1001) Engine Performance Troubleshooting Tree - ISX15 CM2250
(132-feisx10) Fuel Economy Troubleshooting Tree - ISX15 CM2250
(105-t02-1005) Vibration Excessive
(00-ttecm) ECM - No Communication Troubleshooting Tree

Section DS - Engine Disassembly - Group 00
(132-000-001-shopds-mixar5) Engine Removal
(132-007-013-shopds-mixar5) Lubricating Oil Filter (Spin-On)
(132-008-006-shopds-mixar5) Coolant Filter
(132-006-065-shopds-mixar5) Pressure Fuel Filter
(132-019-043-shopds-mixar5) Engine Wiring Harness
(132-013-020-shopds-mixar5) Starting Motor
(132-011-070-shopds-mixar5) EGR Crossover Tube
(132-008-002-shopds-mixar5) Drive Belt, Cooling Fan
(132-008-080-shopds-mixar5) Belt Tensioner, Automatic (Water Pump)
(132-008-036-shopds-mixar5) Fan Hub, Belt Driven
(132-009-052-shopds-mixar5) Drive Belt, Refrigerant Compressor
(132-009-054-shopds-mixar5) Idler Pulley, Refrigerant Compressor
(132-009-053-shopds-mixar5) Belt Tensioner, Refrigerant Compressor, Automatic
(132-009-051-shopds-mixar5) Refrigerant Compressor
(132-013-001-shopds-mixar5) Alternator
(132-001-052-shopds-mixar5) Vibration Damper, Viscous
(132-003-001-shopds-mixar5) Crankcase Breather (External)
(132-007-065-shopds-mixar5) Lubricating Oil Fill Tube
(132-010-023-shopds-mixar5) Air Intake Manifold
(132-006-013-shopds-mixar5) Fuel Drain Lines
(132-006-051-shopds-mixar5) Injector Supply Lines (High Pressure)
(132-006-052-shopds-mixar5) Fuel Connector (Head Mounted)
(132-006-060-shopds-mixar5) Fuel Rail
(132-001-082-shopds-mixar5) Bracket, Accessory
(132-007-011-shopds-mixar5) Lubricating Oil Dipstick Tube
(132-019-031-shopds-mixar5) Electronic Control Module (ECM)
(132-006-017-shopds-mixar5) Fuel Filter Head
(132-006-021-shopds-mixar5) Fuel Manifold (Drain)
(132-006-024-shopds-mixar5) Fuel Supply Lines
(132-005-045-shopds-mixar5) Fuel Lift Pump
(132-012-004-shopds-mixar5) Air Compressor Coolant Lines
(132-012-014-shopds-mixar5) Air Compressor
(132-005-016-shopds-mixar5) Fuel Pump
(132-005-235-shopds-mixar5) Fuel Pump Brace
(132-011-065-shopds-mixar5) Aftertreatment Purge Air Actuator
(132-011-067-shopds-mixar5) Aftertreatment Fuel Shutoff Manifold Air Supply Line
(101-011-052-shopds-mixar5) Aftertreatment Fuel Shutoff Manifold
(132-001-081-shopds-mixar5) Bracket, Retaining Brace
(101-011-051-shopds-mixar5) Aftertreatment Injector Lines
(101-011-042-shopds-mixar5) Aftertreatment Fuel Injector
(132-019-451-shopds-mixar5) Aftertreatment Outlet NOx Sensor
(101-011-043-shopds-mixar5) Aftertreatement Adapter Pipe
(132-010-041-shopds-mixar5) Turbocharger Coolant Hoses
(132-010-045-shopds-mixar5) Turbocharger Oil Drain Line
(132-010-033-shopds-mixar5) Turbocharger
(132-010-046-shopds-mixar5) Turbocharger Oil Supply Line
(132-011-068-shopds-mixar5) Exhaust Transfer Connection Elbow
(132-011-066-shopds-mixar5) EGR Mass Measurement Flow Assembly
(132-011-022-shopds-mixar5) EGR Valve
(132-011-034-shopds-mixar5) EGR System Hoses
(132-011-069-shopds-mixar5) Rear EGR Connection Tube
(132-011-031-shopds-mixar5) EGR Cooler Coolant Lines
(132-011-024-shopds-mixar5) EGR Cooler Connection
(132-011-019-shopds-mixar5) EGR Cooler
(132-011-044-shopds-mixar5) EGR Valve Mounting Bracket
(132-011-027-shopds-mixar5) Exhaust Gas Pressure Sensor Tube
(132-011-032-shopds-mixar5) Heat Shield
(132-011-007-shopds-mixar5) Exhaust Manifold, Dry
(132-008-014-shopds-mixar5) Coolant Thermostat Housing
(132-008-013-shopds-mixar5) Coolant Thermostat
(132-008-082-shopds-mixar5) Water Inlet Connection
(132-008-062-shopds-mixar5) Water Pump
(132-007-003-shopds-mixar5) Lubricating Oil Cooler
(132-016-005-shopds-mixar5) Flywheel
(132-016-006-shopds-mixar5) Flywheel Housing
(132-009-056-shopds-mixar5) Alternator/Refrigerant Compressor Mounting Bracket
(132-009-055-shopds-mixar5) Refrigerant Compressor Mounting Bracket
(132-003-027-shopds-mixar5) Crankcase Breather Bracket
(132-001-079-shopds-mixar5) Gear Cover, Upper
(132-001-023-shopds-mixar5) Crankshaft Seal, Front
(132-001-080-shopds-mixar5) Gear Cover, Lower
(132-001-088-shopds-mixar5) Engine Base Timing
(132-016-002-shopds-mixar5) Engine Support Bracket, Front
(132-001-033-shopds-mixar5) Gear Housing, Front
(132-001-017-shopds-mixar5) Crankshaft Adapter
(132-001-069-shopds-mixar5) Crankshaft Tone Wheel
(132-003-011-shopds-mixar5) Rocker Lever Cover
(132-019-063-shopds-mixar5) Internal Actuator Wiring Harness
(132-003-009-shopds-mixar5) Rocker Lever Assembly
(132-006-026-shopds-mixar5) Injector
(132-002-024-shopds-mixar5) Overhead Camshaft, Valve
(132-002-004-shopds-mixar5) Cylinder Head
(132-007-025-shopds-mixar5) Lubricating Oil Pan
(132-007-035-shopds-mixar5) Lubricating Oil Suction Tube (Block-Mounted)
(132-001-089-shopds-mixar5) Block Stiffner Plate
(132-007-031-shopds-mixar5) Lubricating Oil Pump
(132-001-046-shopds-mixar5) Piston Cooling Nozzle
(132-001-054-shopds-mixar5) Piston and Connecting Rod Assembly
(132-001-005-shopds-mixar5) Bearing, Connecting Rod
(132-001-047-shopds-mixar5) Piston Rings
(132-001-024-shopds-mixar5) Crankshaft Seal, Rear
(132-001-016-shopds-mixar5) Crankshaft
(132-001-007-shopds-mixar5) Bearings, Thrust
(132-001-006-shopds-mixar5) Bearings, Main
(132-001-028-shopds-mixar5) Cylinder Liner
(132-016-001-shopds-mixar5) Engine Lifting Brackets

Section AS - Engine Assembly - Group 00
(132-016-001-shopas-mixar5) Engine Lifting Brackets
(132-001-028-shopas-mixar5) Cylinder Liner
(132-001-006-shopas-mixar5) Bearings, Main
(132-001-007-shopas-mixar5) Bearings, Thrust
(132-001-016-shopas-mixar5) Crankshaft
(132-001-024-shopas-mixar5) Crankshaft Seal, Rear
(132-001-047-shopas-mixar5) Piston Rings
(132-001-005-shopas-mixar5) Bearings, Connecting Rod
(132-001-054-shopas-mixar5) Piston and Connecting Rod Assembly
(132-001-046-shopas-mixar5) Piston Cooling Nozzle
(132-007-031-shopas-mixar5) Lubricating Oil Pump
(132-001-089-shopas-mixar5) Block Stiffener Plate
(132-007-035-shopas-mixar5) Lubricating Oil Suction Tube (Block-Mounted)
(132-007-025-shopas-mixar5) Lubricating Oil Pan
(132-002-004-shopas-mixar5) Cylinder Head
(132-002-024-shopas-mixar5) Overhead Camshaft, Valve
(132-006-026-shopas-mixar5) Injector
(132-003-009-shopas-mixar5) Rocker Lever Assembly
(132-003-004-shopas-mixar5) Overhead Set
(132-019-063-shopas-mixar5) Internal Actuator Wiring Harness
(132-001-069-shopas-mixar5) Crankshaft Tone Wheel
(132-001-017-shopas-mixar5) Crankshaft Adapter
(132-001-033-shopas-mixar5) Gear Housing, Front
(132-016-002-shopas-mixar5) Engine Support Bracket, Front
(132-001-088-shopas-mixar5) Engine Base Timing
(132-001-080-shopas-mixar5) Gear Cover, Lower
(132-001-023-shopas-mixar5) Crankshaft Seal, Front
(132-001-079-shopas-mixar5) Gear Cover, Upper
(132-003-027-shopas-mixar5) Crankcase Breather Bracket
(132-009-055-shopas-mixar5) Refrigerant Compressor Mounting Bracket
(132-009-056-shopas-mixar5) Alternator/Refrigerant Compressor Mounting Bracket
(132-016-006-shopas-mixar5) Flywheel Housing
(132-016-005-shopas-mixar5) Flywheel
(132-007-003-shopas-mixar5) Lubricating Oil Cooler
(132-008-062-shopas-mixar5) Water Pump
(132-008-082-shopas-mixar5) Water Inlet Connection
(132-008-013-shopas-mixar5) Coolant Thermostat
(132-008-014-shopas-mixar5) Coolant Thermostat Housing
(132-011-007-shopas-mixar5) Exhaust Manifold, Dry
(132-011-032-shopas-mixar5) Heat Shield
(132-011-027-shopas-mixar5) Exhaust Gas Pressure Sensor Tube
(132-011-044-shopas-mixar5) EGR Valve Mounting Bracket
(132-011-019-shopas-mixar5) EGR Cooler
(132-011-024-shopas-mixar5) EGR Cooler Connection
(132-011-031-shopas-mixar5) EGR Cooler Coolant Lines
(132-011-069-shopas-mixar5) Rear EGR Connection Tube
(132-011-034-shopas-mixar5) EGR System Hoses
(132-011-022-shopas-mixar5) EGR Valve
(132-011-066-shopas-mixar5) EGR Mass Measurement Flow Assembly
(132-011-068-shopas-mixar5) Exhaust Transfer Connection Elbow
(132-010-046-shopas-mixar5) Turbocharger Oil Supply Line
(132-010-033-shopas-mixar5) Turbocharger
(132-010-045-shopas-mixar5) Turbocharger Oil Drain Line
(132-010-041-shopas-mixar5) Turbocharger Coolant Hoses
(101-011-043-shopas-mixar5) Aftertreatment Adapter Pipe
(132-019-451-shopas-mixar5) Aftertreatment Outlet NOx Sensor
(101-011-042-shopas-mixar5) Aftertreatment Fuel Injector
(101-011-051-shopas-mixar5) Aftertreatment Injector Lines
(132-001-081-shopas-mixar5) Bracket, Retaining Brace
(101-011-052-shopas-mixar5) Aftertreatment Fuel Shutoff Manifold
(132-011-067-shopas-mixar5) Aftertreatment Fuel Shutoff Manifold Air Supply Line
(132-011-065-shopas-mixar5) Aftertreatment Purge Air Actuator
(132-005-235-shopas-mixar5) Fuel Pump Brace
(132-005-016-shopas-mixar5) Fuel Pump
(132-012-014-shopas-mixar5) Air Compressor
(132-012-004-shopas-mixar5) Air Compressor Coolant Lines
(132-003-011-shopas-mixar5) Rocker Lever Cover
(132-005-045-shopas-mixar5) Fuel Lift Pump
(132-006-024-shopas-mixar5) Fuel Supply Lines
(132-006-021-shopas-mixar5) Fuel Manifold (Drain)
(132-006-017-shopas-mixar5) Fuel Filter Head
(132-019-031-shopas-mixar5) Electronic Control Module (ECM)
(132-007-011-shopas-mixar5) Lubricating Oil Dipstick Tube
(132-001-082-shopas-mixar5) Bracket, Accessory
(132-006-060-shopas-mixar5) Fuel Rail
(132-006-052-shopas-mixar5) Fuel Connector (Head Mounted)
(132-006-051-shopas-mixar5) Injector Supply Lines (High Pressure)
(132-006-013-shopas-mixar5) Fuel Drain Lines
(132-010-023-shopas-mixar5) Air Intake Manifold
(132-007-065-shopas-mixar5) Lubricating Oil Fill Tube
(132-003-001-shopas-mixar5) Crankcase Breather (External)
(132-001-052-shopas-mixar5) Vibration Damper, Viscous
(132-013-001-shopas-mixar5) Alternator
(132-009-051-shopas-mixar5) Refrigerant Compressor
(132-009-053-shopas-mixar5) Belt Tensioner, Refrigerant Compressor, Automatic
(132-009-054-shopas-mixar5) Idler Pulley, Refrigerant Compressor
(132-009-052-shopas-mixar5) Drive Belt, Refrigerant Compressor
(132-008-036-shopas-mixar5) Fan Hub, Belt Driven
(132-008-080-shopas-mixar5) Belt Tensioner, Automatic (Water Pump)
(132-008-002-shopas-mixar5) Drive Belt, Cooling Fan
(132-011-070-shopas-mixar5) EGR Crossover Tube
(132-013-020-shopas-mixar5) Starting Motor
(132-019-043-shopas-mixar5) Engine Wiring Harness
(132-006-065-shopas-mixar5) Pressure Fuel Filter
(132-008-006-shopas-mixar5) Coolant Filter
(132-007-013-shopas-mixar5) Lubricating Oil Filter (Spin-On)
(132-000-002-shopas-mixar5) Engine Installation

Section 0 - Complete Engine - Group 00
(132-022-001_00) Service Tools
(132-000-001-tr-mixar5) Engine Removal
(132-000-002-tr-mixar5) Engine Installation
(99-000-005-tr) Engine Storage - Long Term
(132-000-006-tr-mixar5) Engine Storage - Short Term
(132-000-007) Engine Painting
(132-000-009) Engine Steam Cleaning

Section 1 - Cylinder Block - Group 01
(132-022-001_01) Service Tools
(132-001-005-tr-mixar5) Bearings, Connecting Rod
(132-001-006-tr-mixar5) Bearings, Main
(132-001-007-tr-mixar5) Bearings, Thrust
(132-001-014-tr-mixar5) Connecting Rod
(132-001-016-tr-mixar5) Crankshaft
(132-001-017-tr-mixar5) Crankshaft Adapter
(132-001-018) Crankshaft Gear, Front (Crankshaft Installed)
(132-001-022-tr-mixar5) Crankshaft Pulley
(132-001-023-tr-mixar5) Crankshaft Seal, Front
(132-001-024-tr-mixar5) Crankshaft Seal, Rear
(132-001-026-tr-mixar5) Cylinder Block
(132-001-027-tr-mixar5) Cylinder Block and Liner Seats
(132-001-028-tr-mixar5) Cylinder Liner
(132-001-033-tr-mixar5) Gear Housing, Front
(132-001-043-tr-mixar5) Piston
(132-001-046-tr-mixar5) Piston Cooling Nozzle
(132-001-047-tr-mixar5) Piston Rings
(132-001-052-tr-mixar5) Vibration Damper, Viscous
(132-001-054-tr-mixar5) Piston and Connecting Rod Assembly
(132-001-055-tr-mixar5) Gear Train Backlash, Front
(132-001-069-tr-mixar5) Crankshaft Tone Wheel
(132-001-076-tr-mixar5) Idler Gear, Lower Scissor
(132-001-077-tr-mixar5) Idler Gear, Adjustable
(132-001-079-tr-mixar5) Gear Cover, Upper
(132-001-080-tr-mixar5) Gear Cover, Lower
(132-001-081-tr-mixar5) Bracket, Retaining Brace
(132-001-082-tr-mixar5) Bracket, Accessory
(132-001-086-tr-mixar5) Idler Gear, Fuel Pump
(132-001-088-tr-mixar5) Engine Base Timing
(132-001-089-tr-mixar5) Block Stiffener Plate
(132-001-111-tr-mixar5) Idler Gear, Upper
(132-001-112-tr-mixar5) Camshaft Tone Wheel

Section 2 - Cylinder Head - Group 02
(132-022-001_02) Service Tools
(132-002-004-tr-mixar5) Cylinder Head
(132-002-016-tr-mixar5) Valve Guide Seal, Cylinder Head
(132-002-024-tr-mixar5) Overhead Camshaft, Valve
(132-002-026-tr-mixar5) Overhead Camshaft Bushings, Valve
(132-002-028-tr-mixar5) Overhead Camshaft End Clearance, Valve
(132-002-030-tr-mixar5) Overhead Camshaft Gear, Valve

Section 3 - Rocker Levers - Group 03
(132-022-001_03) Service Tools
(132-003-001-tr-mixar5) Crankcase Breather (External)
(132-003-004-tr-mixar5) Overhead Set
(132-003-009-tr-mixar5) Rocker Lever Assembly
(132-003-011-tr-mixar5) Rocker Lever Cover
(101-003-019-tr-mixar5) Crankcase Breather Element
(132-003-027-tr-mixar5) Crankcase Breather Bracket

Section 5 - Fuel System - Group 05
(132-022-001_05) Service Tools
(132-005-010) Fuel Consumption
(132-005-016-tr-mixar5) Fuel Pump
(132-005-025-tr-mixar5) Fuel Pump Gear Pump
(132-005-037-tr-mixar5) Fuel Pump Timing
(132-005-045-tr-mixar5) Fuel Lift Pump
(132-005-226-tr-mixar5) Fuel Pump Head Outlet Fitting
(132-005-227-tr-mixar5) Fuel Pump Head
(132-005-228-tr-mixar5) Fuel Pump Actuator Housing
(132-005-234-tr-mixar5) Fuel System Priming
(132-005-235-tr-mixar5) Fuel Pump Brace
(132-005-236-tr-mixar5) Fuel System Diagnostics

Section 6 - Injectors and Fuel Lines - Group 06
(132-022-001_06) Service Tools
(132-006-003-tr-mixar5) Air in Fuel
(132-006-006-tr-mixar5) ECM Cooling Plate, Fuel Cooled
(132-006-012) Fuel Drain Line Restriction
(132-006-013-tr-mixar5) Fuel Drain Lines
(132-006-017-tr-mixar5) Fuel Filter Head
(132-006-020-tr-mixar5) Fuel Inlet Restriction
(132-006-021-tr-mixar5) Fuel Manifold (Drain)
(132-006-024-tr-mixar5) Fuel Supply Lines
(132-006-026-tr-mixar5) Injector
(132-006-051-tr-mixar5) Injector Supply Lines (High Pressure)
(132-006-052-tr-mixar5) Fuel Connector (Head Mounted)
(132-006-060-tr-mixar5) Fuel Rail
(132-006-061-tr-mixar5) Fuel Pressure Relief Valve
(132-006-065-tr-mixar5) Pressure Fuel Filter
(132-006-066-tr-mixar5) Fuel Filter Suction

Section 7 - Lubricating Oil System - Group 07
(132-022-001_07) Service Tools
(132-007-003-tr-mixar5) Lubricating Oil Cooler
(132-007-007-tr-mixar5) Lubricating Oil Cooler Element
(132-007-009-tr-mixar5) Lubricating Oil Dipstick
(132-007-011-tr-mixar5) Lubricating Oil Dipstick Tube
(132-007-013-tr-mixar5) Lubricating Oil Filter (Spin-On)
(132-007-014-tr-mixar5) Lubricating Oil Filter Bypass Valve
(132-007-018-tr-mixar5) Lubricating Oil Filter Head Adaptor
(132-007-021-tr-mixar5) Lubricating Oil High Pressure Relief Valve
(132-007-024-tr-mixar5) Lubricating Oil Leaks
(132-007-025-tr-mixar5) Lubricating Oil Pan
(132-007-028) Lubricating Oil Pressure Gauge
(132-007-031-tr-mixar5) Lubricating Oil Pump
(132-007-035-tr-mixar5) Lubricating Oil Suction Tube (Block-Mounted)
(132-007-037-tr-mixar5) Lubricating Oil System
(132-007-039-tr-mixar5) Lubricating Oil Thermostat
(132-007-065-tr-mixar5) Lubricating Oil Fill Tube
(132-007-083) Lubricating Oil and Filter Analysis
(132-007-094) Lubricating Oil Fill Cover
(132-007-095) Lubricating Oil Filter Differential Pressure Measurement Test

Section 8 - Cooling System - Group 08
(132-022-001_08) Service Tools
(132-008-002-tr-mixar5) Drive Belt, Cooling Fan
(132-008-003-tr-mixar5) Drive Belt, Water Pump
(132-008-006-tr-mixar5) Coolant Filter
(132-008-009-tr-mixar5) Coolant Filter Valve
(132-008-011-tr-mixar5) Coolant Heater
(132-008-013-tr-mixar5) Coolant Thermostat
(132-008-014-tr-mixar5) Coolant Thermostat Housing
(132-008-016-tr-mixar5) Coolant Thermostat Seal
(132-008-017) Coolant Vent Lines
(132-008-018-tr-mixar5) Cooling System
(132-008-019-tr-mixar5) Cooling System - Air or Combustion Gas Test
(132-008-022) Cooling System Service Requirements
(132-008-027) Fan Clutch, On-Off
(132-008-036-tr-mixar5) Fan Hub, Belt Driven
(132-008-038) Fan Shroud Assembly
(99-008-040) Fan, Cooling
(132-008-042) Radiator
(132-008-045) Radiator Hoses
(132-008-047-tr-mixar5) Radiator Pressure Cap
(132-008-049) Radiator Shutter Assembly
(132-008-060-tr-mixar5) Supplemental Coolant Additive (SCA)
(132-008-062-tr-mixar5) Water Pump
(132-008-080-tr-mixar5) Belt Tensioner, Automatic (Water Pump)
(132-008-082-tr-mixar5) Water Inlet Connection
(132-008-102-tr-mixar5) Water Pump Cartridge
(132-008-136-tr-mixar5) Water Transfer Connection

Section 9 - Drive Units - Group 09
(132-009-035) Engine Barring Device
(132-009-051-tr-mixar5) Refrigerant Compressor
(132-009-052-tr-mixar5) Drive Belt, Refrigerant Compressor
(132-009-053-tr-mixar5) Belt Tensioner, Refrigerant Compressor, Automatic
(132-009-054-tr-mixar5) Idler Pulley, Refrigerant Compressor
(132-009-055-tr-mixar5) Refrigerant Compressor Mounting Bracket
(132-009-056-tr-mixar5) Alternator/Refrigerant Compressor Mounting Bracket

Section 10 - Air Intake System - Group 10
(132-022-001_10) Service Tools
(132-010-022) Air Inlet Connection
(132-010-023-tr-mixar5) Air Intake Manifold
(132-010-024-tr-mixar5) Air Leaks, Air Intake and Exhaust Systems
(132-010-027) Charge-Air Cooler
(132-010-031) Air Intake Restriction
(132-010-033-tr-mixar5) Turbocharger
(132-010-041-tr-mixar5) Turbocharger Coolant Hoses
(132-010-045-tr-mixar5) Turbocharger Oil Drain Line
(132-010-046-tr-mixar5) Turbocharger Oil Supply Line
(132-010-057) Intake Manifold Pressure
(132-010-134-tr-mixar5) Variable Geometry Turbocharger Actuator, Electric
(132-010-143-tr-mixar5) Air Shutoff Valve

Section 11 - Exhaust System - Group 11
(132-022-001_11) Service Tools
(132-011-007-tr-mixar5) Exhaust Manifold, Dry
(132-011-009-tr-mixar5) Exhaust Restriction
(132-011-019-tr-mixar5) EGR Cooler
(132-011-022-tr-mixar5) EGR Valve
(132-011-024-tr-mixar5) EGR Cooler Connection
(132-011-027-tr-mixar5) Exhaust Gas Pressure Sensor Tube
(132-011-031-tr-mixar5) EGR Cooler Coolant Lines
(132-011-032-tr-mixar5) Heat Shield
(132-011-034) EGR System Hoses
(132-011-036-tr-mixar5) Aftertreatment Selective Catalytic Reduction (SCR) Catalyst
(101-011-041-tr-mixar5) Aftertreatment Diesel Particulate Filter
(101-011-042-tr-mixar5) Aftertreatment Fuel Injector
(101-011-043-tr-mixar5) Aftertreatment Adapter Pipe
(132-011-044-tr-mixar5) EGR Valve Mounting Bracket
(101-011-046-tr-mixar5) Aftertreatment Diesel Particulate Filter Differential Pressure Sensor Mounting Bracket
(101-011-047-tr-mixar5) Aftertreatment Diesel Particulate Filter Differential Pressure Sensor Tubes
(101-011-049-tr-mixar5) Aftertreatment Diesel Oxidation Catalyst
(101-011-050-tr-mixar5) Aftertreatment System
(101-011-051-tr-mixar5) Aftertreatment Injector Lines
(101-011-052-tr-mixar5) Aftertreatment Fuel Shutoff Manifold
(101-011-054-tr-mixar5) Aftertreatment Fuel Injector Flow
(132-011-056) Exhaust System Diagnostics
(132-011-057) Aftertreatment Diesel Exhaust Fluid Controller
(132-011-058) Aftertreatment Diesel Exhaust Fluid Dosing Unit
(132-011-059) Aftertreatment Diesel Exhaust Fluid Dosing Valve
(132-011-060-tr-mixar5) Aftertreatment Diesel Exhaust Fluid Dosing Unit Filter
(101-011-061-tr-mixar5) Aftertreatment Fuel Injector Coolant Test
(132-011-062) Aftertreatment Decomposition Tube
(132-011-063) Aftertreatment Diesel Exhaust Fluid Dosing Unit Override Test
(132-011-065) Aftertreatment Purge Air Actuator
(132-011-066-tr-mixar5) EGR Mass Measurement Flow Assembly
(132-011-067-tr-mixar5) Aftertreatment Fuel Shutoff Manifold Air Supply Line
(132-011-068-tr-mixar5) Exhaust Transfer Connection Elbow
(132-011-069-tr-mixar5) Rear EGR Connection Tube
(132-011-070-tr-mixar5) EGR Crossover Tube
(132-011-073) Exhaust Manifold Turbocharger Mounting Stud Replacement
(132-011-074) Aftertreatment Outlet
(00-011-075) Air in the Diesel Exhaust Fluid
(132-011-076) Aftertreatment SCR Catalyst Temperature Sensor Interface Module Mounting Bracket
(00-011-077) Aftertreatment Diesel Exhaust Fluid Controller Calibration Code
(132-011-079) Aftertreatment Intake NOx Sensor Bracket
(132-011-080) Aftertreatment Diesel Exhaust Fluid System Leak Test

Section 12 - Compressed Air System - Group 12
(101-012-003-tr-mixar5) Air Compressor Carbon Buildup
(132-012-004-tr-mixar5) Air Compressor Coolant Lines
(101-012-007) Air Compressor Cylinder Head, Single Cylinder
(132-012-013) Air Compressor Unloader and Valve Assembly
(132-012-014-tr-mixar5) Air Compressor
(132-012-017) Air Governor (Air Compressor Will Not Pump)
(132-012-018) Air Governor (Air Compressor Pumps Continuously)
(132-012-019) Air Leaks, Compressed Air System
(101-012-020) Air Compressor (Oil Carryover)
(101-012-024-tr-mixar5) Air Pressure Relief Valve
(132-012-109) Air Compressor Inlet Tube

Section 13 - Electrical Equipment - Group 13
(132-022-001_13) Service Tools
(132-013-001-tr-mixar5) Alternator
(132-013-005-tr-mixar5) Drive Belt, Alternator
(132-013-006) Alternator Pulley
(132-013-007) Batteries
(132-013-009) Battery Cables and Connections
(132-013-017) Starter Magnetic Switch
(132-013-018) Starter Switch
(132-013-019) Starter Solenoid
(132-013-020-tr-mixar5) Starting Motor
(132-013-021-tr-mixar5) Belt Tensioner, Automatic (Alternator)
(132-013-036-tr-mixar5) Alternator Spacer
(132-013-039-tr-mixar5) Alternator Idler Pulley

Section 14 - Engine Testing - Group 14
(132-022-001_14) Service Tools
(132-014-001) Dynamometer Worksheet
(101-014-002-tr-mixar5) Engine Testing (Chassis Dynamometer)
(101-014-003-tr-mixar5) Engine Run-in (Chassis Dynamometer)
(101-014-004) Engine Run-in (Without Dynamometer)
(101-014-005-tr-mixar5) Engine Testing (Engine Dynamometer)
(101-014-006-tr-mixar5) Engine Run-in (Engine Dynamometer)
(101-014-008) Engine Testing (In Chassis)
(101-014-009) Engine Testing (Portable Dynamometer or Load Bank)
(101-014-010-tr-mixar5) Crankcase Blowby, Measure
(101-014-013) Aftertreatment Testing

Section 16 - Mounting Adaptations - Group 16
(132-022-001_16) Service Tools
(132-016-001-tr-mixar5) Engine Lifting Brackets
(132-016-002-tr-mixar5) Engine Support Bracket, Front
(132-016-004-tr-mixar5) Flexplate
(132-016-005-tr-mixar5) Flywheel
(132-016-006-tr-mixar5) Flywheel Housing
(132-016-008-tr-mixar5) Flywheel Ring Gear
(00-016-010) Engine Mounts

Section 17 - Miscellaneous - Group 17
(132-017-001) Capscrew
(132-017-002) Cup Plug
(132-017-003) Dowel Pin
(132-017-005) Flexible Hose
(99-017-007) Pipe Plug
(132-017-009) Ring Dowel
(132-017-011-tr-mixar5) Straight Thread Plug
(132-017-016) Straight Thread Fittings
(132-017-019) Banjo Connector

Section 19 - Electronic Engine Controls - Group 19
(132-022-001_19) Service Tools
(132-019-004) Barometric Air Pressure Sensor
(99-019-008) Battery Ground Circuit
(99-019-009) Clutch Pedal Position Switch
(99-019-010) Clutch Pedal Position Switch Circuit
(132-019-017) Engine Coolant Level Sensor
(132-019-019) Engine Coolant Temperature Sensor
(99-019-021) Cruise Control or PTO ON/OFF Switch
(99-019-022) Cruise Control or PTO ON/OFF Switch Circuit
(99-019-023) Cruise Control or PTO ON/OFF Set/Resume Select Switch
(99-019-024) Cruise Control or PTO ON/OFF Set/Resume Select Switch Circuit
(99-019-027) Diagnostic Test Mode Switch
(99-019-028) Diagnostic Test Mode Switch Circuit
(132-019-031-tr-mixar5) Electronic Control Module (ECM)
(105-019-032) ECM Calibration Code
(99-019-034) Engine Brake ON/OFF Switch
(99-019-035) Engine Brake ON/OFF Switch Circuit
(132-019-036) Engine Brake Level Switch
(132-019-043-tr-mixar5) Engine Wiring Harness
(132-019-045) Fan Control Circuit
(99-019-046) Fault Lamp
(99-019-047) Fault Lamp Circuit
(99-019-052) Idle Adjust Switch
(99-019-053) Idle Adjust Switch Circuit
(132-019-063-tr-mixar5) Internal Actuator Wiring Harness
(99-019-064) Key Switch Battery Supply Circuit
(132-019-066) Engine Oil Pressure Sensor
(132-019-067) Engine Oil Temperature Sensor
(99-019-071) OEM Wiring Harness
(99-019-078) Programmable Features and Parameters Not Correct
(99-019-079) Remote PTO Switch Circuit
(99-019-080) Remote PTO Switch
(132-019-083) Tachometer Circuit
(99-019-085) Accelerator Pedal or Lever Position Sensor
(132-019-087) Unswitched Battery Supply Circuit
(99-019-088) Brake Pedal Position Switch
(99-019-089) Brake Pedal Position Switch Circuit
(99-019-091) Vehicle Speed Sensor, Magnetic Pick Up
(99-019-093) Vehicle Speed Sensor Circuit
(132-019-115) Rail Fuel Pressure Sensor
(132-019-117) Fuel Pump Actuator
(132-019-127) Water in Fuel Sensor
(132-019-159) Intake Manifold Pressure/Temperature Sensor
(99-019-165) Data Link Circuit, SAE J1939
(99-019-197) Ring Terminal
(99-019-198) Fuse, Harness In-Line
(99-019-199) Connector, Butt Splice
(99-019-201) Weather Pak Connector Series
(99-019-202) Metripack Connector Series
(99-019-204) Deutsch DRC Connector Series
(99-019-205) Deutsch DT Connector Series
(99-019-206) Deutsch DTM and DTP Connector Series
(99-019-207) Deutsch HD10 Connector Series
(99-019-208) Deutsch HDP20 and HD30 Connector Series
(99-019-214) Bosch Actuator and Sensor Connector Series
(99-019-218) Framatome Connector Series
(99-019-253) Power Train Protection Switch
(99-019-254) Power Train Protection Switch Circuit
(99-019-261) Air Conditioner Pressure Switch
(99-019-262) Air Conditioner Pressure Switch Circuit
(99-019-264) Accelerator Interlock Switch
(99-019-265) Accelerator Interlock Switch Circuit
(99-019-266) Cab Switchable Governor Switch
(99-019-267) Cab Switchable Governor Switch Circuit
(99-019-268) Switched Maximum Operating Speed Switch
(99-019-269) Switched Maximum Operating Speed Switch Circuit
(99-019-327) Engine Protection Override Switch
(99-019-328) Engine Protection Override Switch Circuit
(99-019-333) Remote Accelerator Switch
(99-019-334) Remote Accelerator Switch Circuit
(99-019-335) Engine Torque Limit Control Switch
(99-019-336) Engine Torque Limit Control Switch Circuit
(99-019-359) Multimeter Usage
(99-019-360) Resistance Measurement Using a Multimeter
(99-019-361) Component Connector and Pin Inspection
(99-019-362) Inactive or Intermittent Fault Code
(132-019-363) Camshaft Position Sensor
(132-019-365) Crankshaft Position Sensor
(132-019-370) EGR Differential Pressure Sensor
(132-019-376) Exhaust Gas Pressure Sensor
(132-019-378) EGR Temperature Sensor
(99-019-380) Fan Control Switch
(99-019-381) Fan Control Switch Circuit
(99-019-382) Maximum Engine Speed Switch
(99-019-383) Maximum Engine Speed Switch Circuit
(132-019-390) Turbocharger Speed Sensor
(132-019-395) Turbocharger Compressor Intake Air Temperature Sensor
(132-019-397) Fuel Lift Pump Circuit
(99-019-400) OEM Pressure Sensor
(99-019-401) OEM Pressure Sensor Circuit
(99-019-402) OEM Temperature Sensor
(99-019-403) OEM Temperature Sensor Circuit
(105-019-427) ECM ROM Boot
(105-019-428) Engine Datalinks
(132-019-443) Aftertreatment Diesel Particulate Filter Differential Pressure Sensor
(132-019-444) Aftertreatment Fuel Pressure Sensor
(132-019-445) Crankcase Pressure Sensor
(132-019-449) Aftertreatment Exhaust Gas Temperature Sensor
(132-019-451-tr-mixar5) Aftertreatment Outlet NOx Sensor
(132-019-461) EGR Orifice Pressure Sensor
(132-019-462) Aftertreatment Diesel Particulate Filter Temperature Sensor Interface Module
(132-019-463) Aftertreatment Intake NOx Sensor
(132-019-464) Aftertreatment SCR Catalyst Temperature Sensor Interface Module
(99-019-474) Bosch Aftertreatment DEF Controller Connector

Section 20 - Vehicle Braking - Group 20
(132-020-004-tr-mixar5) Engine Brake Assembly
(132-020-012) Engine Brake Solenoid Valve
(132-020-017) Engine Brake Control Valve
(132-020-019) Engine Brake Piston

Section L - Service Literature
(132-205-001-tr-mixar5) Additional Service Literature
(99-205-002) Service Literature Ordering Location
(99-205-004) Cummins Customized Parts Catalog

Section V - Specifications

PLEASE NOTE:
YOU NEED TO BE CONNECTED TO THE INTERNET TO USE THIS MANUAL, TAKES BETWEEN 2-5 MIN TO LOAD. THIS INSURES YOU HAVE THE MOST UP TO DATE MANUAL WITH ALL BULLETINS.


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