Cummins Engine QSM11 Industrial Operation Maintenance Manual

PLEASE NOTE:
YOU NEED TO BE CONNECTED TO THE INTERNET TO USE THIS MANUAL, TAKES BETWEEN 2-5 MIN TO LOAD. THIS INSURES YOU HAVE THE MOST UP TO DATE MANUAL WITH ALL BULLETINS.


Section i - Introduction
(99-204-001) To the Owner and Operator
(99-204-002-om-ind) About the Manual
(99-204-003-om-ind) How to Use the Manual
(99-204-004) Symbols
(99-204-005) Illustrations
(99-204-006-om-ind) General Safety Instructions
(99-204-007-om-ind) General Repair Instructions
(99-204-008) General Cleaning Instructions
(99-204-009) Acronyms and Abbreviations

Section E - Engine and System Identification
(35-100-001-om-ind) Engine Identification
(35-100-002-om-ind) Engine Diagrams

Section 1 - Operating Instructions
(99-101-999-om-ind) Operating Instructions - Overview
(35-101-014-om-ind) Normal Starting Procedure
(101-101-004) Cold Weather Starting
(101-101-018) Starting Procedure After Extended Shutdown or Oil Change
(99-101-015-om-ind) Operating the Engine
(99-101-008-om-ind) Engine Operating Range
(99-101-009-om-ind) Engine Shutdown
(35-101-007-om-ind) Electronic Controlled Fuel System
(99-101-002) Electromagnetic Interference (EMI)

Section 2 - Maintenance Guidelines
(99-102-999) Maintenance Guidelines - Overview
(35-102-004) Tool Requirements
(35-102-002-om-ind) Maintenance Schedule
(99-102-001) Maintenance Record Form

Section 3 - Maintenance Procedures at Daily Interval
(99-103-999) Daily Maintenance Procedures - Overview
(99-103-002) Drive Belts
(99-003-018) Crankcase Breather Tube
(99-006-043) Fuel-Water Separator
(99-007-043-om-ind) Lubricating Oil Level
(99-008-040) Fan, Cooling
(99-008-066) Coolant Level
(99-010-028) Charge-Air Piping
(99-010-059) Air Cleaner Restriction
(99-012-021) Air Tanks and Reservoirs

Section 4 - Maintenance Procedures at 250 Hours or 6 Months
(99-999-999) Maintenance Procedures - Overview
(35-006-015-om-ind) Fuel Filter (Spin-On Type)
(35-007-002-om-ind) Lubricating Oil and Filters
(35-008-006-om-ind) Coolant Filter
(99-008-046) Supplemental Coolant Additive (SCA) and Antifreeze Concentration
(35-019-043-om-ind) Engine Wiring Harness

Section 5 - Maintenance Procedures at 1500 Hours or 1 Year
(99-999-999) Maintenance Procedures - Overview
(99-000-009) Engine Steam Cleaning
(35-003-004-om-ind) Overhead Set
(35-008-049-om-ind) Radiator Shutter Assembly
(35-008-062-om-ind) Water Pump
(99-008-086) Cooling System Hoses
(00-010-013) Air Cleaner Assembly (Engine-Mounted)
(35-010-024-om-ind) Air Leaks, Air Intake and Exhaust Systems
(35-010-033-om-ind) Turbocharger
(99-010-059) Air Cleaner Restriction
(99-013-007) Batteries
(101-016-010) Engine Mounts

Section 6 - Maintenance Procedures at 6000 Hours or 2 Years
(99-999-999) Maintenance Procedures - Overview
(99-001-052) Vibration Damper, Viscous
(35-008-018-om-ind) Cooling System
(35-008-030-om-ind) Fan Drive Idler Pulley Assembly
(35-008-036-om-ind) Fan Hub, Belt Driven
(35-010-033-om-ind) Turbocharger
(99-012-015) Air Compressor Discharge Lines

Section A - Adjustment, Repair, and Replacement
(35-005-043) Fuel Shutoff Valve
(35-008-002-om-ind) Drive Belt, Cooling Fan
(35-008-013-om-ind) Coolant Thermostat
(35-013-005-om-ind) Drive Belt, Alternator
(35-013-020) Starting Motor
(35-013-021-om-ind) Belt Tensioner, Automatic (Alternator)

Section D - System Diagrams
(00-200-999) System Diagrams - Overview
(35-200-001-om-ind) Flow Diagram, Fuel System
(35-200-002-om-ind) Flow Diagram, Lubricating Oil System
(35-200-003-om-ind) Flow Diagram, Cooling System
(35-200-004-om-ind) Flow Diagram, Air Intake System
(35-200-005-om-ind) Flow Diagram, Exhaust System
(35-200-006-om-ind) Flow Diagram, Compressed Air System

Section L - Service Literature
(35-205-001-om-ind) Additional Service Literature
(99-205-002) Service Literature Ordering Location
(99-205-004) Cummins® Customized Parts Catalog

Section S - Service Assistance
(99-202-002) Routine Service and Parts
(99-202-003) Emergency and Technical Service
(99-202-004) Problem Solving
(99-202-005) Division and Regional Offices
(99-202-006) Distributors and Branches
(99-202-007) Regional Offices - International
(99-202-008) Distributors - International

Section TS - Troubleshooting Symptoms
(99-t00-001-om) Troubleshooting Procedures and Techniques
(99-t00-002) Troubleshooting Symptom Charts
(4021942-t004-om) Air Compressor Air Pressure Rises Slowly
(4021942-t005-om) Air Compressor Cycles Frequently
(4021942-t006-om) Air Compressor Noise is Excessive
(4021942-t007-om) Air Compressor Pumping Excess Lubricating Oil into the Air System
(4021942-t008-om) Air Compressor Will Not Maintain Adequate Air Pressure (Not Pumping Continuously)
(4021942-t010-om) Air Compressor Will Not Stop Pumping
(4021942-t013-om) Alternator Not Charging or Insufficient Charging
(4021942-t019-om) Coolant Loss
(4021942-t022-om) Coolant Temperature Above Normal - Gradual Overheat
(4021942-t023-om) Coolant Temperature Above Normal - Sudden Overheat
(4021942-t024-om) Coolant Temperature Below Normal
(4021942-t027-om) Crankcase Gases (Blowby) Excessive
(4021942-t033-om) Engine Acceleration or Response Poor
(4021942-t041-om) Engine Decelerates Slowly
(4021942-t043-om) Engine Difficult to Start or Will Not Start (Exhaust Smoke)
(4021942-t044-om) Engine Difficult to Start or Will Not Start (No Exhaust Smoke)
(4021942-t047-om) Engine Noise Excessive
(4021942-t048-om) Engine Noise Excessive - Combustion Knocks
(4021942-t057-om) Engine Power Output Low
(4021942-t061-om) Engine Runs Rough at Idle
(4021942-t062-om) Engine Runs Rough or Misfires
(4021942-t064-om) Engine Shuts Off Unexpectedly or Dies During Deceleration
(4021942-t066-om) Engine Speed Surges at Low or High Idle
(4021942-t067-om) Engine Speed Surges Under Load or in Operating Range
(4021942-t072-om) Engine Starts But Will Not Keep Running
(4021942-t075-om) Engine Vibration Excessive
(4021942-t077-om) Engine Will Not Crank or Cranks Slowly (Air Starter)
(4021942-t078-om) Engine Will Not Crank or Cranks Slowly (Electric Starter)
(4021942-t080-om) Engine Will Not Reach Rated Speed (RPM)
(4021942-t081-om) Engine Will Not Shut Off
(4021942-t087-om) Fuel Consumption Excessive
(4021942-t091-om) Fuel in Coolant
(4021942-t092-om) Fuel in the Lubricating Oil
(4021942-t096-om) Intake Manifold Air Temperature Above Specification
(4021942-t097-om) Intake Manifold Pressure (Boost) is Below Normal
(4021942-t102-om) Lubricating Oil Consumption Excessive
(4021942-t103-om) Lubricating Oil Contaminated
(4021942-t104-om) Lubricating Oil Pressure High
(4021942-t105-om) Lubricating Oil Pressure Low
(4021942-t106-om) Lubricating Oil Sludge in the Crankcase Excessive
(4021942-t107-om) Lubricating Oil Temperature Above Specification
(4021942-t108-om) Lubricating or Transmission Oil in the Coolant
(4021942-t112-om) PTO or Cruise Control Does Not Operate
(4021942-t116-om) Smoke, Black - Excessive
(4021942-t118-om) Smoke, White - Excessive
(4021942-t122-om) Turbocharger Leaks Engine Oil or Fuel

Section V - Maintenance Specifications

PLEASE NOTE:
YOU NEED TO BE CONNECTED TO THE INTERNET TO USE THIS MANUAL, TAKES BETWEEN 2-5 MIN TO LOAD. THIS INSURES YOU HAVE THE MOST UP TO DATE MANUAL WITH ALL BULLETINS.