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Cummins Diesel Engine ISM ISMe Operation Maintenance Manual

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Size: 85.1849 MB   - ISM_and_ISMe_Operation_and_Maint - Platform: Indy

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(ID 127573158)
Cummins Engine ISM ISMe Operation Maintenance Manual

PLEASE NOTE:
YOU NEED TO BE CONNECTED TO THE INTERNET TO USE THIS MANUAL, TAKES BETWEEN 2-5 MIN TO LOAD. THIS INSURES YOU HAVE THE MOST UP TO DATE MANUAL WITH ALL BULLETINS.


Section i - Introduction
(99-204-001) To the Owner and Operator
(99-204-002-om) About the Manual
(99-204-003-om) How to Use the Manual
(99-204-004) Symbols
(99-204-005) Illustrations
(99-204-006-om) General Safety Instructions
(99-204-007-om) General Repair Instructions
(99-204-008) General Cleaning Instructions
(99-204-009) Acronyms and Abbreviations

Section E - Engine and System Identification
(35-100-001-om-auto) Engine Identification
(35-100-002-om-auto) Engine Diagrams

Section 1 - Operating Instructions
(99-101-999-om) Operating Instructions - Overview
(101-101-014) Normal Starting Procedure
(101-101-004) Cold Weather Starting
(101-101-018) Starting Procedure After Extended Shutdown or Oil Change
(99-101-015-om) Operating the Engine
(99-101-028) Unique Operating Characteristics of an Engine with EGR
(99-101-047-om) Unique Operating Characteristics of an Engine with Aftertreatment Diesel Particulate Filter
(101-101-048) Engine Indicator Lamps
(99-101-008-om) Engine Operating Range
(99-101-006) Driving Techniques
(35-101-001) Engine Braking System
(99-101-009-om) Engine Shutdown
(35-101-007) Electronic Controlled Fuel System
(99-101-002) Electromagnetic Interference (EMI)

Section 2 - Maintenance Guidelines
(99-102-999) Maintenance Guidelines - Overview
(35-102-004) Tool Requirements
(35-102-002-om) Maintenance Schedule
(99-102-001) Maintenance Record Form

Section 3 - Maintenance Procedures at Daily Interval
(99-103-999) Daily Maintenance Procedures - Overview
(99-006-043) Fuel-Water Separator
(99-007-043-om) Lubricating Oil Level
(35-007-062) Centinel System - General Information
(99-008-066) Coolant Level
(99-008-040) Fan, Cooling
(99-103-002) Drive Belts
(99-010-058) Air Intake Piping
(99-003-018) Crankcase Breather Tube
(99-012-021) Air Tanks and Reservoirs
(99-010-059) Air Cleaner Restriction
(99-010-028) Charge-Air Piping
(35-000-010) Engine and Accessories
(101-011-053) Aftertreatment Exhaust Piping

Section 4 - Maintenance Procedures at 9600 Kilometers [6000 Miles], 480 Hours, or 3 Months
(99-999-999) Maintenance Procedures - Overview
(35-006-015-om-auto) Fuel Filter (Spin-On Type)
(35-007-002) Lubricating Oil and Filters
(35-007-013-om-auto) Lubricating Oil Filter (Spin-On)
(35-008-006-om-auto) Coolant Filter
(99-008-046) Supplemental Coolant Additive (SCA) and Antifreeze Concentration

Section 5 - Maintenance Procedures at 24,000 Kilometers [15,000 Miles], 300 Hours, or 6 Months
(99-999-999) Maintenance Procedures - Overview
(35-006-015-om-auto) Fuel Filter (Spin-On Type)
(35-007-002) Lubricating Oil and Filters
(35-007-013-om-auto) Lubricating Oil Filter (Spin-On)
(35-008-047) Radiator Pressure Cap
(35-008-006-om-auto) Coolant Filter
(99-008-046) Supplemental Coolant Additive (SCA) and Antifreeze Concentration
(35-010-027) Charge-Air Cooler

Section 6 - Maintenance Procedures at 32,000 Kilometers [20,000 Miles], 250 Hours, or 6 Months
(99-999-999) Maintenance Procedures - Overview
(35-006-015-om-auto) Fuel Filter (Spin-On Type)
(35-007-002) Lubricating Oil and Filters
(35-008-006-om-auto) Coolant Filter
(35-012-001-om-auto) Air Compressor Air Cleaner Element
(99-008-046) Supplemental Coolant Additive (SCA) and Antifreeze Concentration
(35-019-043) Engine Wiring Harness

Section 7 - Maintenance Procedures at 80,000 Kilometers [50,000 Miles], 3000 Hours, or 2 Years
(99-999-999) Maintenance Procedures - Overview
(35-013-021-om-auto) Belt Tensioner, Automatic (Alternator)
(35-003-004) Overhead Set
(35-020-024) Engine Brake

Section 8 - Maintenance Procedures at 96,000 Kilometers [60,000 Miles], 1500 Hours, or 1 Year
(99-999-999) Maintenance Procedures - Overview
(35-013-021-om-auto) Belt Tensioner, Automatic (Alternator)
(35-003-004) Overhead Set
(35-020-024) Engine Brake
(99-000-009) Engine Steam Cleaning
(35-000-008-om-auto) Engine Mounting Bolts
(99-008-045) Radiator Hoses
(35-008-049-om) Radiator Shutter Assembly
(35-010-087) Turbocharger Mounting Bolts
(35-008-062-om) Water Pump

Section 9 - Maintenance Procedures at 161,000 Kilometers [100,000 Miles], 6000 Hours, or 3 Years
(99-999-999) Maintenance Procedures - Overview
(35-008-018-om-auto) Cooling System
(99-012-015) Air Compressor Discharge Lines

Section 10 - Maintenance Procedures at 192,000 Kilometers [120,000 Miles], 3000 Hours, or 2 Years
(99-999-999) Maintenance Procedures - Overview
(35-013-021-om-auto) Belt Tensioner, Automatic (Alternator)
(35-003-004) Overhead Set
(35-020-024) Engine Brake
(99-011-034) EGR System Hoses

Section 11 - Maintenance Procedures at 240,000 Kilometers [150,000 Miles] or 4000 Hours
(99-999-999) Maintenance Procedures - Overview
(101-003-019-om-auto) Crankcase Breather Element

Section 12 - Maintenance Procedures at 4000 Hours
(99-999-999) Maintenance Procedures - Overview
(101-003-019-om-auto) Crankcase Breather Element

Section 13 - Maintenance Procedures at 385,000 Kilometers [240,000 Miles], 6000 Hours, or 3 Years
(99-999-999) Maintenance Procedures - Overview
(35-008-018-om-auto) Cooling System
(35-000-008-om-auto) Engine Mounting Bolts
(99-001-052) Vibration Damper, Viscous
(35-008-036-om-auto) Fan Hub, Belt Driven
(35-010-033-om-ind) Turbocharger
(99-012-015) Air Compressor Discharge Lines

Section 14 - Maintenance Procedures at 400,000 Kilometers [250,000 Miles], 6000 Hours, or 2 Years
(99-999-999) Maintenance Procedures - Overview
(35-010-114-om-auto) Turbocharger Air Shutoff Valve Filter

Section 15 - Maintenance Procedures at 480,000 Kilometers [300,000 Miles] or 6750 Hours
(99-999-999) Maintenance Procedures - Overview
(35-011-041) Aftertreatment Diesel Particulate Filter

Section A - Adjustment, Repair, and Replacement
(101-003-019-om-auto) Crankcase Breather Element
(35-008-002-om-auto) Drive Belt, Cooling Fan
(35-008-013-om-auto) Coolant Thermostat
(35-008-030-om-auto) Fan Drive Idler Pulley Assembly
(35-008-036-om-auto) Fan Hub, Belt Driven
(35-010-115-om-auto) Turbocharger Control Shutoff Valve Filter Head
(101-011-042-om-auto) Aftertreatment Fuel Injector
(35-012-022) Air Starting Motor
(35-013-005-om-auto) Drive Belt, Alternator
(35-013-038) Cooling Fan Belt Tensioner, Automatic

Section D - System Diagrams
(00-200-999) System Diagrams - Overview
(35-200-001-om-auto) Flow Diagram, Fuel System
(35-200-002-om-auto) Flow Diagram, Lubricating Oil System
(35-200-003-om-auto) Flow Diagram, Cooling System
(35-200-004-om-auto) Flow Diagram, Air Intake System
(35-200-005-om-auto) Flow Diagram, Exhaust System
(35-200-006-om-auto) Flow Diagram, Compressed Air System

Section L - Service Literature
(35-205-001-om-auto) Additional Service Literature
(99-205-002) Service Literature Ordering Location
(99-205-004) Cummins Customized Parts Catalog

Section S - Service Assistance
(99-202-002) Routine Service and Parts
(99-202-003) Emergency and Technical Service
(99-202-004) Problem Solving
(99-202-005) Division and Regional Offices
(99-202-006) Distributors and Branches
(99-202-007) Regional Offices - International
(99-202-008) Distributors - International

Section ES - Engine Storage
(99-000-005-om) Engine Storage - Long Term

Section TS - Troubleshooting Symptoms
(99-t00-001-om) Troubleshooting Procedures and Techniques
(99-t00-002) Troubleshooting Symptoms Charts
(3666319-t004-om) Air Compressor Air Pressure Rises Slowly
(3666319-t005-om) Air Compressor Cycles Frequently
(3666319-t006-om) Air Compressor Noise is Excessive
(3666319-t007-om) Air Compressor Pumping Excess Lubricating Oil into the Air System
(3666319-t008-om) Air Compressor Will Not Maintain Adequate Air Pressure (Not Pumping Continuously)
(3666319-t010-om) Air Compressor Will Not Stop Pumping
(3666319-t013-om) Alternator Not Charging or Insufficient Charging
(3666319-t020-om) Coolant Loss - External
(3666319-t022-om) Coolant Temperature Above Normal - Gradual Overheat
(3666319-t023-om) Coolant Temperature Above Normal - Sudden Overheat
(3666319-t024-om) Coolant Temperature Below Normal
(3666319-t027-om) Crankcase Gases (Blowby) Excessive
(3666319-t033-om) Engine Acceleration or Response Poor
(3666319-t036-om) Engine Brake Does Not Operate
(3666319-t041-om) Engine Decelerates Slowly
(3666319-t043-om) Engine Difficult to Start or Will Not Start (Exhaust Smoke)
(3666319-t044-om) Engine Difficult to Start or Will Not Start (No Exhaust Smoke
(3666319-t047-om) Engine Noise Excessive
(3666319-t048-om) Engine Noise Excessive - Combustion Knocks
(3666319-t057-om) Engine Power Output Low
(3666319-t061-om) Engine Runs Rough at Idle
(3666319-t062-om) Engine Runs Rough or Misfires
(3666319-t064-om) Engine Shuts Off Unexpectedly or Dies During Deceleration
(3666319-t066-om) Engine Speed Surges at Low or High Idle
(3666319-t067-om) Engine Speed Surges Under Load or in Operating Range
(3666319-t072-om) Engine Starts But Will Not Keep Running
(3666319-t075-om) Engine Vibration Excessive
(3666319-t077-om) Engine Will Not Crank or Cranks Slowly (Air Starter)
(3666319-t078-om) Engine Will Not Crank or Cranks Slowly (Electric Starter)
(3666319-t080-om) Engine Will Not Reach Rated Speed (RPM)
(3666319-t081-om) Engine Will Not Shut Off
(3666319-t087-om) Fuel Consumption Excessive
(3666319-t091-om) Fuel in Coolant
(3666319-t092-om) Fuel in the Lubricating Oil
(3666319-t096-om) Intake Manifold Air Temperature Above Specification
(3666319-t097-om) Intake Manifold Pressure (Boost) is Below Normal
(3666319-t102-om) Lubricating Oil Consumption Excessive
(3666319-t103-om) Lubricating Oil Contaminated
(3666319-t104-om) Lubricating Oil Pressure High
(3666319-t105-om) Lubricating Oil Pressure Low
(3666319-t106-om) Lubricating Oil Sludge in the Crankcase Excessive
(3666319-t107-om) Lubricating Oil Temperature Above Specification
(3666319-t108-om) Lubricating or Transmission Oil in the Coolant
(3666319-t112-om) PTO or Cruise Control Does Not Operate
(3666319-t116-om) Smoke, Black - Excessive
(3666319-t118-om) Smoke, White - Excessive
(3666319-t122-om) Turbocharger Leaks Engine Oil or Fuel

Section V - Maintenance Specifications


PLEASE NOTE:
YOU NEED TO BE CONNECTED TO THE INTERNET TO USE THIS MANUAL, TAKES BETWEEN 2-5 MIN TO LOAD. THIS INSURES YOU HAVE THE MOST UP TO DATE MANUAL WITH ALL BULLETINS.


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