Cub Cadet Big Country 6 X 6 Utility Vehicle Service Manual

manual no: 769-00427

Introduction.........................................................................................Section 1.............................Page
Safety..........................................................................................................1-1.....................................1-1
Model and Serial Numbers..........................................................................1-2.....................................1-1
Fasteners....................................................................................................1-3.....................................1-2
Special Tools..............................................................................................1-4......................................1-2
Consumable Parts.......................................................................................1-5.....................................1-3
Lubrication Chart.........................................................................................1-6.....................................1-4
Clutch, Transmission, Brakes, Linkages......................................... Section 2.............................Page
Shift Linkage Description............................................................................ 2-1.....................................2-1
Shift Linkage Removal and Replacement...................................................2-2.....................................2-1
Shift Linkage Adjustment............................................................................ 2-3.....................................2-3
Differential Lock, Checking Operation of.................................................... 2-4.....................................2-4
Differential Lock, Linkage Removal and Replacement............................... 2-5.....................................2-4
Differential Lock, Cable Adjustment............................................................2-6.....................................2-6
Brake System Description.......................................................................... 2-7.....................................2-6
Brake Cable Removal and Replacement....................................................2-8.....................................2-7
Brake Cable Adjustment............................................................................. 2-9.....................................2-10
Clutch Pulley Brake and Shift Interlock Cable Removal............................. 2-10...................................2-12
Clutch Pulley Brake and Shift Interlock Adjustment....................................2-11................................... 2-13
Shift Interlock Arm Removal and Replacement.......................................... 2-12...................................2-15
Clutch Pulley Brake Arm Removal and Replacement.................................2-13.................................. 2-17
Belt Removal and Replacement..................................................................2-14...................................2-19
Driven Clutch Pulley Removal and Replacement....................................... 2-15...................................2-20
Driving Clutch Pulley Removal and Replacement...................................... 2-16...................................2-20
Transmission Removal and Replacement.................................................. 2-17...................................2-21
Internal Transmission Service.................................................................... 2-18...................................2-25
Torque Table............................................................................................... 2-19...................................2-34
Drive Axle Service................................................................. .Section 3.............................Page
Lift the Big Country and Remove the Drive Wheels........................3-1....................................3-1
Chain Lubrication........................................................................... 3-2.....................................3-2
Chain Retention............................................................................. 3-3.....................................3-2
Chain Tension Adjustment (Fixed Chain Guides).......................... 3-4.....................................3-4
Chain Guide Removal and Replacement....................................... 3-5.................................... 3-5
Chain Removal and Replacement..................................................3-6.....................................3-6
Chain Tensioner Removal (Roller Tensioners)...............................3-7.................................... 3-7
Spring and Shock Assembly Removal .......................................... 3-8.....................................3-11
Front Drive Axle Removal and Replacement................................. 3-9.....................................3-13
Front Drive Sprocket...................................................................... 3-10...................................3-16
Universal Joint Removal and Replacement................................... 3-11...................................3-17
Universal Joint Service...................................................................3-12...................................3-18
Rear Drive Axle Removal and Replacement..................................3-13...................................3-22
Rear Sprocket Removal and Replacement.................................... 3-14...................................3-23
Axle Bushing Removal and Replacement......................................3-15...................................3-23
Axle Bearing Removal and Replacement...................................... 3-16...................................3-25
Torque Table.................................................................................. 3-17...................................3-26
Engine and Transmission Support Assembly.....................Section 4.............................Page
Engine and Transmission Support Assembly:
Removal and Replacement as a Unit.............................................4-1.....................................4-1
Engine Removal and Replacement............................................... 4-2.....................................4-9
Isolator Mounts (Rear) Removal and Replacement........................4-3....................................4-12
Isolator Mounts (Front) Removal and Replacement........................4-4....................................4-13
Torque Table...................................................................................4-5.....................................4-14
Fuel System........................................................................... Section 5............................. Page
Precautions.................................................................................... 5-1.....................................5-1
About the Fuel System.................................................................. 5-2.....................................5-2
Fuel Tank Removal and Replacement........................................... 5-3.....................................5-3
Fuel Pump Performance................................................................ 5-4.....................................5-5
Fuel Pump Removal and Replacement..........................................5-5.................................... 5-6
Plenum and Air Filter..................................................................... 5-6.....................................5-7
Choke Cable Removal and Replacement...................................... 5-7.................................... 5-8
Choke Cable Adjustment............................................................... 5-8.....................................5-9
Throttle Cable Removal and Replacement.................................... 5-9.....................................5-10
Front Suspension................................................................................Section 6............................Page
Lifting the Big Country and Removing the Front Wheels............................ 6-1.....................................6-1
Front Suspension and Steering Component Inspection.............................6-2.....................................6-2
Checking and Adjusting Front Wheel Alignment.........................................6-3.....................................6-5
Steering Wheel Removal and Replacement............................................... 6-4.....................................6-8
Wheel Bearing Removal and Replacement................................................6-5.....................................6-8
Tie Rod End Removal and Replacement................................................... 6-6.....................................6-9
Spring and Shock Unit Removal and Replacement....................................6-7.....................................6-10
Steering Knuckle Removal and Replacement............................................ 6-8.....................................6-11
Front Axle Assembly Removal and Replacement...................................... 6-9.....................................6-13
Steering Rack Removal and Replacement................................................. 6-10...................................6-15
Torque Table............................................................................................... 6-11...................................6-18
Electrical............................................................................................. Section 7.............................Page
Component Location...................................................................................7-1.....................................7-1
Big Country Starter Circuit.......................................................................... 7-2.....................................7-4
Big Country Run Circuit...............................................................................7-3.....................................7-5
Big Country Accessory Circuit.....................................................................7-4.....................................7-6
Big Country Complete Schematic................................................................7-5.....................................7-7

121 pages
Tags: 6 x 6