C8.3 Marine Electronic Control System Troubleshooting and Repair Manual


front
(4021442-titlepage) titlepage
(tr-frwd) foreword

Section i - Introduction
(99-204-002-tr) About the Manual
(99-204-003-tr) How to Use the Manual
(99-204-004) Symbols
(99-204-005) Illustrations
(99-204-006-tr) General Safety Instructions
(99-204-007-tr) General Repair Instructions
(99-204-008) General Cleaning Instructions
(99-204-009) Acronyms and Abbreviations

Section E - Engine and System Identification
(07-100-001) Engine Identification
(07-100-002-tr) Engine Diagrams

Section F - Familiarization
(07-101-007) Electronic Controlled Fuel System
(00-022-999) Service Tools and Hardware - Overview

Section TF - Troubleshooting Fault Codes
(07-fcmfc01) Fault Code Multiple A
(07-fcmfc02) Fault Code Multiple B
(07-fc111) Electronic Control Module Critical Internal Failure - Bad Intelligent Device or Component
(07-fc115) Engine Speed Sensor - Lost Primary Engine Speed Sensor
(07-fc121) Engine Speed Sensor - Lost Secondary Engine Speed Sensor
(07-fc122) Intake Manifold Pressure Sensor Circuit - Voltage Above Normal or Shorted to High Source
(07-fc123) Intake Manifold Pressure Sensor Circuit - Voltage Below Normal or Shorted to Low Source
(07-fc124) Intake Manifold Pressure High - Warning
(07-fc131) High Voltage Detected at the Throttle Position Signal Circuit
(07-fc132) Low Voltage Detected at the Throttle Position Signal Circuit
(07-fc133) Backup Throttle Position Sensor - Shorted High
(07-fc134) Backup Throttle Position Sensor - Shorted Low
(07-fc135) High Pressure Detected at the Oil Pressure Circuit
(07-fc141) Low Voltage Detected at the Oil Pressure Circuit
(07-fc143) Oil Pressure Signal Indicates Oil Pressure Below the Low Oil Pressure Engine Protection Limit
(07-fc144) High Voltage Detected at the Coolant Temperature Circuit
(07-fc145) Low Voltage Detected at the Coolant Temperature Circuit
(07-fc151) Coolant Temperature Signal Indicates Coolant Temperature Above 104°C [220°F]
(07-fc153) High Voltage Detected at the Intake Manifold Temperature Circuit
(07-fc154) Low Voltage Detected at the Intake Manifold Temperature Circuit
(07-fc155) Intake Manifold Temperature Signal Indicates Temperature Above 88°C [190°F]
(07-fc166) The Rack Position Sensor Indicates Rack Position is Greater than the Calibrated Threshold
(07-fc172) Fuel Rack is Stuck in a Position Commanding Excessive Fueling to the Engine
(07-fc173) Fuel Rack is Stuck in a Position Providing Adequate or Less than Adequate Fueling to the Engine
(07-fc237) Multi-Unit Sync Error
(07-fc497) Multi-Unit Sync Switch Error

Section TS - Troubleshooting Symptoms
(99-t00-001-tr) Troubleshooting Procedures and Techniques
(99-t00-002) Troubleshooting Symptoms Charts
(4021442-t033-tr) Engine Acceleration or Response Poor
(4021442-t043-tr) Engine Difficult to Start or Will Not Start (Exhaust Smoke)
(4021442-t044-tr) Engine Difficult to Start or Will Not Start (No Exhaust Smoke)
(4021442-t057-tr) Engine Power Output Low
(4021442-t061-tr) Engine Runs Rough at Idle
(4021442-t062-tr) Engine Runs Rough or Misfires
(4021442-t064-tr) Engine Shuts Off Unexpectedly or Dies During Deceleration
(4021442-t066-tr) Engine Speed Surges at Low or High Idle
(4021442-t067-tr) Engine Speed Surges Under Load or in Operating Range
(4021442-t072-tr) Engine Starts But Will Not Keep Running
(4021442-t080-tr) Engine Will Not Reach Rated Speed (RPM)
(4021442-t081-tr) Engine Will Not Shut Off
(4021442-t083-tr) Fault Code Warning Lamps Stay On (No Apparent Reason)
(4021442-t084-tr) Fault Code Warning Lamps Do Not Illuminate
(4021442-t087-tr) Fuel Consumption Excessive
(4021442-t116-tr) Smoke, Black Excessive
(4021442-t118-tr) Smoke, White Excessive

Section TT- Troubleshooting Symptoms (New Format)
(00-ttecm) ECM No Communication Troubleshooting Tree

Section 19 - Electronic Engine Controls - Group 19
(07-022-001_19) Service Tools
(99-019-008) Battery Ground Circuit
(07-019-019) Engine Coolant Temperature Sensor
(99-019-027) Diagnostic Test Mode Switch
(99-019-028) Diagnostic Test Mode Switch Circuit
(07-019-031) Electronic Control Module (ECM)
(07-019-032) ECM Calibration Code
(07-019-042) Engine Speed Sensor (ESS)
(07-019-043) Engine Wiring Harness
(99-019-046) Fault Lamp
(99-019-047) Fault Lamp Circuit
(07-019-049) Fuel Shutoff Valve Circuit
(07-019-050) Fuel Shutoff Valve
(99-019-052) Idle Adjust Switch
(99-019-053) Idle Adjust Switch Circuit
(07-019-059) Intake Manifold Air Temperature Sensor
(07-019-061) Intake Manifold Pressure Sensor
(99-019-064) Key Switch Battery Supply Circuit
(07-019-066) Engine Oil Pressure Sensor
(99-019-085) Accelerator Pedal or Lever Position Sensor
(07-019-086) Accelerator Pedal or Lever Position Sensor Circuit
(07-019-087) Unswitched Battery Supply Circuit
(07-019-106) Engine Speed Sensor Circuit
(99-019-165) Data Link Circuit, SAE J1939
(99-019-166) Data Link Circuit, SAE J1587
(99-019-197) Ring Terminal
(99-019-198) Fuse, Harness In-Line
(99-019-199) Connector, Butt Splice
(99-019-201) Weather Pak Connector Series
(99-019-202) Metripack Connector Series
(99-019-203) AMP Connector Series
(99-019-204) Deutsch DRC Connector Series
(99-019-205) Deutsch DT Connector Series
(99-019-206) Deutsch DTM and DTP Connector Series
(99-019-207) Deutsch HD10 Connector Series
(99-019-208) Deutsch HDP20 and HD30 Connector Series
(99-019-209) ITT Cannon Connector Series
(99-019-210) AMP VP44 Connector Series
(99-019-211) Packard Relay Connector
(99-019-212) Ford Connector Series
(99-019-213) D-Sub Miniature Connector Series
(99-019-215) Bosch® ECM Injector Driver Connector Series
(99-019-216) Bosch® ECM Actuator and Sensor Connector Series
(99-019-217) Bosch® ECM OEM Connector Series
(99-019-218) Framatome Connector Series
(99-019-220) Augat Connector Series
(99-019-359) Multimeter Usage
(99-019-360) Resistance Measurement Using a Multimeter and a Wiring Diagram
(99-019-361) Component Connector and Pin Inspection
(99-019-362) Inactive or Intermittent Fault Code
(105-019-428) Engine Datalinks

Section L - Service Literature
(07-205-001) Additional Service Literature
(99-205-002) Service Literature Ordering Location
(99-205-004) Cummins Customized Parts Catalog

Section V - Specifications