Service manual for the Terex 820 backhoe loader.

Covers the following models

820
860/880 SX & ELITE
970/980 ELITE
TX760B
TX860B
TX970B
TX980B

Manual is extensively broken down into the following sections:


GENERAL INFORMATION
GENERAL SAFETY
ACCESSORIES
REMOVAL AND INSTALLATION STANDARD LOADER BUCKET FROM A QUICK
ATTACH UNIT
REMOVAL AND INSTALLATION MULTI PURPOSE LOADER BUCKET FROM A
QUICK ATTACH UNIT
REMOVAL AND INSTALLATION QUICK ATTACH LOADER UNIT
REMOVAL AND INSTALLATION QUICK ATTACH LOADER UNIT HYDRAULIC
CYLINDER
SPECIFICATIONS ACCESSORIES
DESCRIPTION AND OPERATION HOSE BURST VALVES
REMOVAL AND INSTALLATION LOADER BEAM HYDRAULIC CYLINDERS BURST
VALVES
REMOVAL AND INSTALLATION LOADER BUCKET CROWD HYDRAULIC CYLINDER BURST VALVE
REMOVAL AND INSTALLATION BACKHOE DIPPER ARM CYLINDER BURST REMOVAL AND INSTALLATION BACKHOE BOOM CYLINDER BURST VALVE
SPECIFICATIONS HOSE BURST VALVES
BUCKETS
REMOVAL AND INSTALLATION STANDARD LOADER BUCKET
REMOVAL AND INSTALLATION MULTI PURPOSE LOADER BUCKET
REMOVAL AND INSTALLATION MULTI PURPOSE LOADER BUCKET CLAMPING CYLINDER
DISASSEMBLY AND ASSEMBLY MULTI-PURPOSE LOADER BUCKET DISASSEMBLY AND ASSEMBLY MULTI-PURPOSE LOADER BUCKET CLAMPING
CYLINDER
SPECIFICATIONS BUCKETS
DIGGER QUICK ATTACH
REMOVAL AND INSTALLATION QUICK ATTACH BACKHOE BUCKET
REMOVAL AND INSTALLATION BACKHOE QUICK ATTACH UNIT
REMOVAL AND INSTALLATION BACKHOE QUICK ATTACH UNIT CONTROL VALVE
REMOVAL AND INSTALLATION BACKHOE QUICK ATTACH UNIT HYDRAULIC
CYLINDER
DISASSEMBLY AND ASSEMBLY QUICK ATTACH HYDRAULIC CYLINDER
SPECIFICATIONS DIGGER QUICK ATTACH
DIGGER BOOM AND DIPPERSTICK
REMOVAL AND INSTALLATION STANDARD BACKHOE BUCKET
REMOVAL AND INSTALLATION BACKHOE BOOM
REMOVAL AND INSTALLATION BACKHOE DIPPER ARM
REMOVAL AND INSTALLATION BOOM SWING TOWER
DISASSEMBLY AND ASSEMBLY EXTENDABLE DIPPER ARM HYDRAULIC
CYLINDER
GENERAL PROCEDURE BACKHOE CONTROL LEVER ADJUSTMENT
GENERAL PROCEDURE AUXILIARY FUNCTION/TELESCOPIC DIPPER CONTROL
PEDAL ADJUSTMENT
SPECIFICATIONS DIGGER BOOM AND DIPPERSTICK
DIGGER SWING SYSTEM
REMOVAL AND INSTALLATION MAST CASTING
TABLE OF CONTENTS
REMOVAL AND INSTALLATION MAST CASTING CLAMP SEALS
REMOVAL AND INSTALLATION STABILIZER LEG (CENTREMOUNT)
REMOVAL AND INSTALLATION STABILIZER LEG (CENTREMOUNT) CYLINDER
REMOVAL AND INSTALLATION STABILIZER LEG (SIDESHIFT)
REMOVAL AND INSTALLATION STABILIZER LEG HYDRAULIC CYLINDER
(SIDESHIFT)
DISASSEMBLY AND ASSEMBLY DIPPER HYDRAULIC CYLINDER
DISASSEMBLY AND ASSEMBLY BACKHOE BUCKET HYDRAULIC CYLINDER
DISASSEMBLY AND ASSEMBLY BOOM HYDRAULIC CYLINDER
DISASSEMBLY AND ASSEMBLY SLEW HYDRAULIC CYLINDER
DISASSEMBLY AND ASSEMBLY STABILIZER HYDRAULIC CYLINDER (SIDESHIFT)
DISASSEMBLY AND ASSEMBLY STABILIZER LEG HYDRAULIC CYLINDER
(CENTREMOUNT)
GENERAL PROCEDURE CHECKING AND ADJUSTING THE EXTENDABLE DIPPER
LOWER EXTERNAL WEAR PADS
GENERAL PROCEDURE CHECKING AND ADJUSTING THE EXTENDABLE DIPPER
UPPER EXTERNAL WEAR PADS
GENERAL PROCEDURE CHECKING AND ADJUSTING THE EXTENDABLE DIPPER
UPPER INTERNAL WEAR PADS
GENERAL PROCEDURE STABILIZER LEG WEAR PADS (SIDESHIFT)
GENERAL PROCEDURE STABILIZER LEGS CONTROL LEVER ADJUSTMENT
GENERAL PROCEDURE BOOM LATCH CABLE ADJUSTMENT
SPECIFICATIONS DIGGER SWING SYSTEM
MAIN HYDRAULICS
HYDRAULIC SYSTEM DIAGRAM
DIAGNOSING AND TESTING HYDRAULICS/PRESSURE TESTING
DIAGNOSING AND TESTING HYDRAULIC OIL CONTAMINATION
REMOVAL AND INSTALLATION HYDRAULIC OIL RESERVOIR
REMOVAL AND INSTALLATION OIL COOLER
REMOVAL AND INSTALLATION HYDRAULIC PUMP
REMOVAL AND INSTALLATION HYDRAULIC PUMP 2007
REMOVAL AND INSTALLATION BACKHOE CONTROL VALVE BANK
REMOVAL AND INSTALLATION LOADER CONTROL VALVE
REMOVAL AND INSTALLATION CHANGEOVER VALVE
REMOVAL AND INSTALLATION STEERING PRIORITY/UNLOADER VALVE
REMOVAL AND INSTALLATION RIDE CONTROL VALVE
REMOVAL AND INSTALLATION SERVO CONTROL VALVE
REMOVAL AND INSTALLATION SERVO CONTROL CONFIGURATION
CHANGEOVER VALVE.
DISASSEMBLY AND ASSEMBLY HYDRAULIC PUMP
DISASSEMBLY AND ASSEMBLY HYDRAULIC PUMP - 2007
DISASSEMBLY AND ASSEMBLY BACKHOE CONTROL VALVE
DISASSEMBLY AND ASSEMBLY LOADER CONTROL VALVE
DISASSEMBLY AND ASSEMBLY CHANGEOVER VALVE
DISASSEMBLY AND ASSEMBLY RIDE CONTROL VALVE
DISASSEMBLY AND ASSEMBLY SERVO CONTROL VALVE
GENERAL PROCEDURE HYDRAULIC CYLINDER INSPECTION
GENERAL PROCEDURE CLEANING THE HYDRAULIC SYSTEM
GENERAL PROCEDURE FLUSHING WATER FROM THE HYDRAULIC SYSTEM
GENERAL PROCEDURE RELEASING THE HYDRAULIC SYSTEM PRESSURE
GENERAL PROCEDURE HYDRAULIC CYLINDER RING LUG EXTRACTION SPECIFICATIONS MAIN HYDRAULIC SYSTEM
LOADER
REMOVAL AND INSTALLATION FRONT LOADER BEAM
REMOVAL AND INSTALLATION LOADER BEAM HYDRAULIC CYLINDER
REMOVAL AND INSTALLATION FRONT LOADER HYDRAULIC CROWD CYLINDER
REMOVAL AND INSTALLATION LOADER BUCKET POTENTIOMETER
DISASSEMBLY AND ASSEMBLY LOADER BUCKET HYDRAULIC CYLINDER
GENERAL PROCEDURE ANTI ROLLBACK ADJUSTMENT
GENERAL PROCEDURE RETURN TO DIG ADJUSTMENT
OPERATORS ENVIRONMENT
REMOVAL AND INSTALLATION CAB
REMOVAL AND INSTALLATION CAB HEATER AIR DUCTING
REMOVAL AND INSTALLATION CAB HEATER MOTOR
REMOVAL AND INSTALLATION CAB HEATER MATRIX
REMOVAL AND INSTALLATION DRIVER SEAT (ALL MODELS)
REMOVAL AND INSTALLATION CAB DOOR GLAZING PANEL
REMOVAL AND INSTALLATION AIR CONDITIONING EVAPORATOR
REMOVAL AND INSTALLATION REAR WINDOW OPEN POSITION LATCH
REMOVAL AND INSTALLATION SERVO CONTROL JOYSYICK
REMOVAL AND INSTALLATION CONTROLS TILT PEDAL
REMOVAL AND INSTALLATION HOSE REMOVAL AND INSTALLATION
GENERAL PROCEDURE AIR CONDITIONING RECOVERY AND CHARGING
SPECIFICATIONS OPERATORS ENVIRONMENT
ELECTRICS
DIAGNOSING AND TESTING STARTING SYSTEM
DIAGNOSING AND TESTING CHARGING SYSTEM
DIAGNOSING AND TESTING BATTERY
REMOVAL AND INSTALLATION BATTERY (SINGLE)
REMOVAL AND INSTALLATION BATTERY (TWIN)
REMOVAL AND INSTALLATION STARTER MOTOR
REMOVAL AND INSTALLATION STARTER MOTOR SOLENOID
REMOVAL AND INSTALLATION ALTERNATOR
REMOVAL AND INSTALLATION FRONT WIPER MOTOR
REMOVAL AND INSTALLATION REAR WIPER MOTOR
REMOVAL AND INSTALLATION INDICATOR SWITCH
REMOVAL AND INSTALLATION FORWARD/REVERSE SWITCH
GENERAL PROCEDURE BATTERY ISOLATION
GENERAL PROCEDURE BATTERY CHARGING
SPECIFICATIONS ELECTRICS
GENERAL ELECTRICAL INFORMATION
FUSE AND RELAY INFORMATION
COMPONENT LOCATIONS
WIRING DIAGRAMS POWER SUPPLY
WIRING DIAGRAMS ENGINE
WIRING DIAGRAMS TRANSMISSION
WIRING DIAGRAMS DIFFERENTIAL
WIRING DIAGRAMS STEERING
WIRING DIAGRAMS CONSOLE PANELS
WIRING DIAGRAMS LIGHTING
WIRING DIAGRAMS WARNING FUNCTIONS
WIRING DIAGRAMS OPERATORS ENVIRONMENT
WIRING DIAGRAMS HYDRAULIC SYSTEMS
WIRING DIAGRAMS SERVO LEVER CONTROL
CONNECTOR LOCATIONS
CHASSIS AND BODYWORK
REMOVAL AND INSTALLATION REAR FENDER
REMOVAL AND INSTALLATION HARDNOSE / TOOL BOX
REMOVAL AND INSTALLATION HOOD
REMOVAL AND INSTALLATION FRONT FENDER
SPECIFICATIONS CHASSIS AND BODYWORK
FRONT AXLE AND STEER SYSTEM
DESCRIPTION AND OPERATION TWO-WHEEL DRIVE FRONT AXLE
DIAGNOSING AND TESTING TWO-WHEEL DRIVE FRONT AXLE
REMOVAL AND INSTALLATION TWO-WHEEL DRIVE FRONT AXLE
REMOVAL AND INSTALLATION STEERING CYLINDER GROUP
DISASSEMBLY AND ASSEMBLY STEERING CYLINDER GROUP
DISASSEMBLY AND ASSEMBLY WHEEL HUB GROUP
DISASSEMBLY AND ASSEMBLY AXLE BEAM GROUP
GENERAL PROCEDURE TOE-IN ADJUSTMENT
SPECIFICATIONS TWO-WHEEL DRIVE FRONT AXLE
DESCRIPTION AND OPERATION FOUR-WHEEL DRIVE FRONT AXLE
DIAGNOSING AND TESTING FOUR-WHEEL DRIVE FRONT AXLE
REMOVAL AND INSTALLATION FOUR-WHEEL DRIVE FRONT AXLE
REMOVAL AND INSTALLATION STEERING CYLINDER GROUP
DISASSEMBLY AND ASSEMBLY STEERING CYLINDER GROUP
DISASSEMBLY AND ASSEMBLY EPICYCLIC REDUCTION GEAR GROUP
DISASSEMBLY AND ASSEMBLY WHEEL HUB GROUP
DISASSEMBLY AND ASSEMBLY AXLE HOUSING GROUP
DISASSEMBLY AND ASSEMBLY DIFFERENTIAL SUPPORT GROUP
DISASSEMBLY AND ASSEMBLY DIFFERENTIAL GROUP
DISASSEMBLY AND ASSEMBLY PINION GROUP
GENERAL PROCEDURE TOE-IN ADJUSTMENT
GENERAL PROCEDURE STEERING ANGLE ADJUSTMENT
GENERAL PROCEDURE DRAINING AND FILLING THE FRONT AXLE HOUSING OIL
GENERAL PROCEDURE DRAINING AND FILLING THE HUB OIL
SPECIFICATIONS FOUR-WHEEL DRIVE FRONT AXLE
DESCRIPTION AND OPERATION FOUR-WHEEL STEER FRONT AXLE
DIAGNOSING AND TESTING FOUR-WHEEL STEER FRONT AXLE
REMOVAL AND INSTALLATION FOUR-WHEEL STEER FRONT AXLE
DISASSEMBLY AND ASSEMBLY STEERING CYLINDER GROUP (FOUR-WHEEL
STEER)
DISASSEMBLY AND ASSEMBLY EPICYCLIC REDUCTION GEAR GROUP
(FOUR-WHEEL STEER)
DISASSEMBLY AND ASSEMBLY FRONT WHEEL HUB GROUP (FOUR-WHEEL
STEER)
DISASSEMBLY AND ASSEMBLY AXLE BEAM GROUP (FOUR-WHEEL STEER)
DISASSEMBLY AND ASSEMBLY DIFFERENTIAL SUPPORT GROUP (FOUR-WHEEL
STEER)
DISASSEMBLY AND ASSEMBLY DIFFERENTIAL GROUP (FOUR-WHEEL STEER)
DISASSEMBLY AND ASSEMBLY PINION GROUP (FOUR-WHEEL STEER)
GENERAL PROCEDURE TOE-IN ADJUSTMENT (FOUR-WHEEL STEER)
GENERAL PROCEDURE STEERING ANGLE ADJUSTMENT (FOUR-WHEEL STEER)
GENERAL PROCEDURE DRAINING AND FILLING THE FRONT AXLE HOUSING
OIL (FOUR-WHEEL STEER)
GENERAL PROCEDURE DRAINING AND FILLING THE HUB OIL (FOUR-WHEEL
STEER)
SPECIFICATIONS FOUR WHEEL STEER FRONT AXLE
DESCRIPTION AND OPERATION TWO-WHEEL STEER
DESCRIPTION AND OPERATION FOUR-WHEEL STEER
REMOVAL AND INSTALLATION STEERING COLUMN
REMOVAL AND INSTALLATION ORBITROL STEERING MOTOR UP TO 2007
REMOVAL AND INSTALLATION ORBITROL STEERING MOTOR 2007 ONWARDS
REMOVAL AND INSTALLATIONFOUR-WHEEL STEER (4WS) CHANGEOVER VALVE
REMOVAL AND INSTALLATION TIE ROD END
GENERAL PROCEDURE FOUR-WHEEL STEER MISALIGNMENT CORRECTION
SPECIFICATIONS STEERING
DESCRIPTION AND OPERATION FOUR-WHEEL DRIVE FRONT AXLE
DIAGNOSING AND TESTING FOUR-WHEEL DRIVE FRONT AXLE
REMOVAL AND INSTALLATION FOUR-WHEEL DRIVE FRONT AXLE
REMOVAL AND INSTALLATION STEERING CYLINDER GROUP
DISASSEMBLY AND ASSEMBLY STEERING CYLINDER GROUP
DISASSEMBLY AND ASSEMBLY EPICYCLIC REDUCTION GEAR GROUP
DISASSEMBLY AND ASSEMBLY WHEEL HUB GROUP
DISASSEMBLY AND ASSEMBLY AXLE HOUSING GROUP
DISASSEMBLY AND ASSEMBLY DIFFERENTIAL SUPPORT GROUP
DISASSEMBLY AND ASSEMBLY DIFFERENTIAL GROUP
DISASSEMBLY AND ASSEMBLY PINION GROUP
GENERAL PROCEDURE TOE-IN ADJUSTMENT
GENERAL PROCEDURE STEERING ANGLE ADJUSTMENT
GENERAL PROCEDURE DRAINING AND FILLING THE FRONT AXLE HOUSING OIL
GENERAL PROCEDURE DRAINING AND FILLING THE HUB OIL
SPECIFICATIONS FOUR-WHEEL DRIVE FRONT AXLE
WHEELS AND TYRES
SAFETY PRECAUTIONS WHEELS AND TYRES
REMOVAL AND INSTALLATION FRONT WHEEL
REMOVAL AND INSTALLATION REAR WHEEL
REMOVAL AND INSTALLATION INNER TUBE
REMOVAL AND INSTALLATION TYRE
SPECIFICATIONS WHEELS AND TYRES
DRIVETRAIN AND BRAKES N13
DESCRIPTION AND OPERATION POWERSHIFT TRANSMISSION
DIAGNOSING AND TESTING POWERSHIFT TRANSMISSION
DIAGNOSING AND TESTING POWERSHIFT TRANSMISSION PRESSURE TESTING
REMOVAL AND INSTALLATION POWERSHIFT TRANSMISSION
DISASSEMBLY AND ASSEMBLY POWERSHIFT TRANSMISSION
DISASSEMBLY AND ASSEMBLY FORWARD LOW CLUTCH
DISASSEMBLY AND ASSEMBLY 1ST CLUTCH
DISASSEMBLY AND ASSEMBLY REVERSE CLUTCH
DISASSEMBLY AND ASSEMBLY 2ND CLUTCH
DISASSEMBLY AND ASSEMBLY OUTPUT SHAFT
DISASSEMBLY AND ASSEMBLY DISCONNECT SHAFT
DISASSEMBLY AND ASSEMBLY CHARGING PUMP DRIVE SHAFT
DISASSEMBLY AND ASSEMBLY INPUT SHAFT
DISASSEMBLY AND ASSEMBLY TRANSMISSION CONTROL VALVE
GENERAL PROCEDURE CLEANING AND INSPECTION AFTER TRANSMISSION
REPAIR
GENERAL PROCEDURE POWERSHIFT TRANSMISSION CLUTCH CALIBRATION
SPECIFICATIONS POWERSHIFT TRANSMISSION
DESCRIPTION AND OPERATION SYNCHROSHUTTLE TRANSMISSION TURNER
DIAGNOSING AND TESTING SYNCHROSHUTTLE TRANSMISSION
DIAGNOSING AND TESTING SYNCHROSHIFT TRANSMISSION PRESSURE
TESTING
REMOVAL AND INSTALLATION SYNCHROSHIFT TRANSMISSION
DISASSEMBLY AND ASSEMBLY SYNCROSHIFT TRANSMISSION
DISASSEMBLY AND ASSEMBLY INPUT SHAFT
DISASSEMBLY AND ASSEMBLY COUNTERSHAFT
DISASSEMBLY AND ASSEMBLY REVERSE IDLER SHAFT
DISASSEMBLY AND ASSEMBLY OUTPUT SHAFT
DISASSEMBLY AND ASSEMBLY HYDRAULIC MULTIPLATE CLUTCH FOUR-WHEEL
DRIVE SHAFT
DISASSEMBLY AND ASSEMBLY DIRECTION CONTROL VALVE
DISASSEMBLY AND ASSEMBLY GEAR LEVER HOUSING
SPECIFICATIONS SYNCHROSHIFT TRANSMISSION
DESCRIPTION AND OPERATION HYDRAULIC BRAKING SYSTEM
DESCRIPTION AND OPERATION HYDRAULIC BRAKING SYSTEM SAFIM
REMOVAL AND INSTALLATION MASTER CYLINDER (POWER BRAKES)
REMOVAL AND INSTALLATION MASTER CYLINDER (SAFIM BRAKES)
REMOVAL AND INSTALLATION BRAKE FLUID RESERVOIR (SAFIM BRAKES)
REMOVAL AND INSTALLATION PARKING BRAKE CALIPER
REMOVAL AND INSTALLATION PARKING BRAKE DISC
REMOVAL AND INSTALLATION DIFFERENTIAL LOCK SOLENOID VALVE
GENERAL PROCEDURE BRAKE BLEEDING POWER BRAKES
GENERAL PROCEDURE BRAKE BLEEDING SAFIM BRAKES
SPECIFICATIONS POWER BRAKES
SPECIFICATIONS BRAKES - SAFIM
DESCRIPTION AND OPERATION TWO-WHEEL STEER REAR AXLE
DIAGNOSING AND TESTING TWO-WHEEL STEER REAR AXLE
REMOVAL AND INSTALLATION TWO WHEEL STEER REAR AXLE
DISASSEMBLY AND ASSEMBLY BRAKE CALIPER
DISASSEMBLY AND ASSEMBLY EPICYCLIC REDUCTION GEAR GROUP DISASSEMBLY AND ASSEMBLY WHEEL HUB GROUP
DISASSEMBLY AND ASSEMBLY HALF SHAFT AND BRAKE GROUP
DISASSEMBLY AND ASSEMBLY DIFFERENTIAL GROUP
DISASSEMBLY AND ASSEMBLY PINION GROUP
DISASSEMBLY AND ASSEMBLY DIFFERENTIAL HOUSING GROUP
GENERAL PROCEDURE DRAINING AND FILLING THE REAR AXLE HOUSING OIL
SPECIFICATIONS TWO-WHEEL STEER REAR AXLE
DESCRIPTION AND OPERATION FOUR-WHEEL STEER REAR AXLE DIAGNOSING AND TESTING FOUR-WHEEL STEER REAR AXLE
REMOVAL AND INSTALLATION FOUR-WHEEL STEER REAR AXLE
REMOVAL AND INSTALLATION STEERING CYLINDER (FOUR-WHEEL STEER)
DISASSEMBLY AND ASSEMBLY PARKING BRAKE CALIPER (FOUR-WHEEL
STEER)
DISASSEMBLY AND ASSEMBLY EPICYCLIC REDUCTION GEAR GROUP (FOUR
WHEEL-STEER)
DISASSEMBLY AND ASSEMBLY REAR WHEEL HUB GROUP (FOUR-WHEEL
STEER)
DISASSEMBLY AND ASSEMBLY AXLE BEAM TRUMPETS AND BRAKE GROUP
(FOUR-WHEEL STEER)
DISASSEMBLY AND ASSEMBLY DIFFERENTIAL GROUP (FOUR-WHEEL STEER) DISASSEMBLY AND ASSEMBLY PINION GROUP (FOUR-WHEEL STEER) GENERAL PROCEDURE TOE-IN ADJUSTMENT (FOUR-WHEEL STEER) GENERAL PROCEDURE DRAINING AND FILLING THE REAR AXLE HOUSING OIL
(FOUR-WHEEL STEER)
GENERAL PROCEDURE DRAINING AND FILLING THE HUB OIL (FOUR-WHEEL
STEER)
SPECIFICATIONS FOUR-WHEEL STEER REAR AXLE
DESCRIPTION AND OPERATION SYNCHROSHUTTLE TRANSMISSION
CARRARO
DIAGNOSING AND TESTING SYNCHROSHUTTLE TRANSMISSION CARRARO
DIAGNOSING AND TESTING SYNCHROSHUTTLE TRANSMISSION CARRARO
PRESSURE TESTING
REMOVAL AND INSTALLATION SYNCHROSHUTTLE TRANSMISSION
DISASSEMBLY AND ASSEMBLY PLUGS AND FILTERS
DISASSEMBLY AND ASSEMBLY TRANSMISSION OIL PUMP
DISASSEMBLY AND ASSEMBLY HYDRAULIC CONTROL VALVE
DISASSEMBLY AND ASSEMBLY FOUR WHEEL DRIVE SOLENOID VALVE
DISASSEMBLY AND ASSEMBLY TRANSMISSION HOUSING
DISASSEMBLY AND ASSEMBLY INPUT SHAFT AND IDLER SHAFT
DISASSEMBLY AND ASSEMBLY SHAFTS C AND B
DISASSEMBLY AND ASSEMBLY FOUR WHEEL DRIVE SHAFT
DISASSEMBLY AND ASSEMBLY SPEED CONTROLS
SPECIFICATIONS SYNCHROSHUTTLE TRANSMISSION CARRARO
DESCRIPTION AND OPERATION CARRARO POWERSHIFT TRANSMISSION
DIAGNOSING AND TESTING CARRARO POWERSHIFT TRANSMISSION
DIAGNOSING AND TESTING CARRARO POWERSHIFT TRANSMISSION
PRESSURE TESTING
REMOVAL AND INSTALLATION CARRARO POWERSHIFT TRANSMISSION
DISASSEMBLY AND ASSEMBLY CARRARO POWERSHIFT TRANSMISSION
DISASSEMBLY AND ASSEMBLY CARRARO POWERSHIFT FORWARD AND
REVERSE CLUTCHES
DISASSEMBLY AND ASSEMBLY CARRARO POWERSHIFT 2ND SPEED CLUTCH
DISASSEMBLY AND ASSEMBLY CARRARO POWERSHIFT 1ST CLUTCH
DISASSEMBLY AND ASSEMBLY CARRARO POWERSHIFT 3RD AND 4TH SPEED
CLUTCHES
DISASSEMBLY AND ASSEMBLY CARRARO POWERSHIFT 4WD CLUTCH N13
DISASSEMBLY AND ASSEMBLY CARRARO POWERSHIFT HYDRAULIC PUMP
DRIVE SHAFT
DISASSEMBLY AND ASSEMBLY CARRARO POWERSHIFT TRANSMISSION
CONTROL VALVE
GENERAL PROCEDURE CARRARO POWERSHIFT CLEANING AND INSPECTION
AFTER TRANSMISSION REPAIR
SPECIFICATIONS CARRARO POWERSHIFT TRANSMISSION
ENGINE
DESCRIPTION AND OPERATION ENGINE
REMOVAL AND INSTALLATION ENGINE
REMOVAL AND INSTALLATION ENGINE
REMOVAL AND INSTALLATION RADIATOR
REMOVAL AND INSTALLATION FUEL TANK
REMOVAL AND INSTALLATION AIR CLEANER
REMOVAL AND INSTALLATION EXHAUST PIPE
REMOVAL AND INSTALLATION EXHAUST SILENCER
GENERAL PROCEDURE THROTTLE ADJUSTMENT
GENERAL PROCEDURE DRAINING, FILLING AND BLEEDING THE COOLING
SYSTEM
SPECIFICATIONS ENGINE


A small sample of some of the topics covered in this manual are: Piston, Liner, Piston Ring, Con Rod Bearing, Main Bearing - Std/010/020/030/040, Valve Guide, Thrust Washer, Retainer, Exhaust Valve, Inlet Valve, Bushing, Glow Plug, Gasket, Overhaul Gasket kit, Gasket Kit, Track Link, Track Roller, Carrier Roller, Idler, Recoil Spring, Segment Group, Sprocket, Track Shoe, Pin & Bushing, Swing Bearing, Track Bolt & Nut, Plough Bolt & Nut, Mounting Bolt, Metric Hex Bolt, Segment Bolt & Nut, Bucket Teeth, Adaptor, Pin & Retainer, Ripper Teeth, Shank, End Bit, Side Cutter, Cutting Edge, Grader Blade, Cylinder Head, All Type of Pumps, Dowel Pin, Valve, Bushing, Spring, Bronze Disk, Drum, Gauge, Flange, Gear, Pinion, Shaft, Guide, Collar, Manifold, Pin, Universal Joint, Muffler, Crankshaft, Dowel, Bevel Gear, Impeller, Ring Lock, Sleeve, Compressor, Bracket, Tube Assy., Yoke, Wrench, Shim, Screw, Gear Torque Converter, Stud, Foot Valve, Bushing, Bushing Bronze, Chamber, Mounting, Cap Bearing, Gear Planet, Disk Brake Pad, Carrier, Strap, Snap Ring, Holder, Valve Seat, Rebuild Kit, Equalizer Bar, Diagonal Cap, Fuel Line Assy., Bearing Shell, Con Rod, Cage, Rod End, Hub, Fork, Grease Gun, Clutch Disc & Plate, Steering Disc & Plate, Transmission Disc & Plate, Piston Shoe, Set Plate, Rotor, Valve Plate, Shoe Plate, Swash Plate, Drive Shaft, Shim, Guide Piece, Guide Ring, Axel Shaft Bushing, Relief Valve, Cylinder Block, Axel Bush, Square Bearing, Stopper Joint, Disc Driving, Spring Compass, Gear Pump, Centre Pin, Servo Piston, Spring Conical, Block Bearing, Lever, Spacer, Coupling Spine, Solenoid Valve, Ball Guide, Check Valve, Gasket M/P, Retainer, Cam Rocker, Push Rod, O Ring, Gasket, Gasket Kit, Seal, Seal O-Ring, Wear Ring, Ring, Repair Kit, Oil Seal, Seal Kit, Back Up Ring, Lock, Seal Lip Type, Wiper Seal, Wiper Ring, Seal Group, Seal Assy, wheels, tyres, cab and many more.
Book marked chapters for easy navigation allowing you to identify exact repair service procedures in the quickest time possible.

Notes, cautions and warnings throughout each chapter pinpoint critical service information.

Numbered instructions guide you through every repair procedure in a step-by-step fashion.

Bold figured numbers help you quickly match illustrations with instructions.

Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.

Numbered table of contents easy to use so that you can find the information you need fast.

Manual Language: English
File Format: PDF
File Delivery: PDF (Instant Download)
Pages: 1579

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