DEUTZ FAHR Agrotron X710 X720 Tractor Workshop manual

TABLE OF CONTENTS

0 - INTRODUCTION
0.1 - Introduction 0-2
0.1.1 - Safety notes 0-3
0.1.2 - General safety rules 0-4
0.1.3 - Safety precautions for removal and refi tting operations 0-6
0.1.4 - Lifting instructions 0-8
0.1.5 - Tightening torques 0-10
0.1.6 - Threadlockers, adhesives, sealants and lubricants 0-14
0.1.7 - Conversion factors 0-16
10 - TECHNICAL CHARACTERISTICS
10.1 - Engine 10-2
10.1.1 - Technical data 10-2
10.2 - Transmission 10-15
10.2.1 - Transmission 10-15
10.2.2 - Rear PTO 10-36
10.3 - Rear axle 10-38
10.3.1 - Rear axle 10-38
10.4 - Front axle 10-40
10.4.1 - Front axle 10-40
10.5 - Hydraulic system 10-41
10.5.1 - Hydraulic system 10-41
10.5.2 - Variable displacement pump 10-44
10.5.3 - Hydraulic pump 10-47
10.5.4 - Steering gear pump 10-51
10.5.5 - Load sensing valve, pressure cut-off valve 10-52
10.5.6 - Priority valve 10-60
10.5.7 - Power steering 10-61
10.5.8 - Pressure relief valve 10-63
10.5.9 - Hydraulic front axle suspension 10-64
10.5.10 - Remote control valve 10-69
10.5.11 - Braking system 10-76
10.5.12 - Hydraulic trailer braking system - Italy version 10-79
10.5.13 - Hydraulic trailer braking system - Export version 10-81
10.5.14 - Air trailer braking system - Italy version 10-83
10.5.15 - Air trailer braking system - Export version 10-84
10.5.16 - Compressor, Pressure reducing valve, Cab suspension valve 10-85
10.5.17 - Trailer air braking valve (2-way) 10-88
10.5.18 - Trailer air braking valve (1-way) 10-89
10.5.19 - Pilot solenoid valve for 1-way trailer air braking valve 10-90
20 - CALIBRATIONS AND ELECTRONIC DIAGNOSIS
20.1 - Diagnostic instrument 20-2
20.1.1 - All Round Tester 20-2
20.1.2 - SERDIA 2000 level III software 20-7
20.2 - Introduction to the tractors electronic system 20-8
20.2.1 - Electronic system 20-8
20.2.2 - CAN BUS system 20-9
20.2.3 - Engine control unit - Deutz EMR3 20-11
20.2.4 - HLHP Control unit 20-13
20.2.5 - Transmission control unit 20-20
20.2.6 - Instrument panel 20-22
20.3 - Putting the tractor into service 20-23
20.3.1 - Introduction to commissioning the tractor 20-23
20.3.2 - Renewal of the engine control unit - Introduction 20-24
20.3.3 - Renewal of the engine control unit - Reading and saving DATASET 20-25
20.3.4 - Renewal of the engine control unit - Programming the control unit with DATASET 20-26
20.3.5 - Renewal of the engine control unit - Calibration of the accelerator pedal 20-28
20.3.6 - Renewal of the engine control unit - Calibration of the hand throttle lever 20-30
20.3.7 - Renewal of the transmission control unit - Introduction 20-33
20.3.8 - Renewal of the transmission control unit - Transmission type confi guration 20-34
20.3.9 - Renewal of the transmission control unit - Tyres type confi guration 20-37
20.3.10 - Renewal of the transmission control unit - Confi guration of the wheel circumference
(using the ART) 20-40
20.3.11 - Renewal of the transmission control unit - Confi guration of the wheel circumference
(without using the ART) 20-43
20.3.12 - Renewal of the transmission control unit - Confi guration of the maximum travel speed 20-44
20.3.13 - Renewal of the transmission control unit - Calibration of the clutch pedal 20-47
20.3.14 - Renewal of the transmission control unit - Calibration of the main clutch 20-50
20.3.15 - Renewal of the HLHP control unit - Introduction 20-53
20.3.16 - Renewal of the HLHP control unit - Initialization of the HLHP control unit 20-54
20.3.17 - Renewal of the HLHP control unit - Confi guration of the tractor model 20-56
20.3.18 - Renewal of the HLHP control unit - Confi gure the system for presence of front PTO 20-58
20.3.19 - Renewal of the HLHP control unit - SBA / ASM system enable 20-60
20.3.20 - Renewal of the HLHP control unit - Calibration the steering angle sensor 20-62
20.3.21 - Renewal of the HLHP control unit - Confi guration for presence of the RADAR 20-64
20.3.22 - Renewal of the HLHP control unit - Calibrating low and high positions of the lift 20-67
20.3.23 - Renewal of the HLHP control unit - Front axle suspension system enable 20-70
20.3.24 - Renewal of the HLHP control unit - Setting the instrument control panel display
language 20-72
20.3.25 - Renewal of the HLHP control unit - Confi guring the quantity of auxiliary services 20-74
20.3.26 - Renewal of the HLHP control unit - Rear control valves identifi cation 20-77
20.3.27 - Renewal of the HLHP control unit - Confi guration for presence of the front lift 20-79
20.3.28 - Renewal of the armrest control unit - Introduction 20-81
20.3.29 - Renewal of the armrest control unit - Calibration of control valves n°3 and n°4 joystick 20-82
20.3.30 - Cancellation of all alarms 20-88
20.4 - ECU alarms 20-90
20.4.1 - List of control unit alarms 20-90
20.4.2 - Engine alarms 20-109
20.4.3 - Transmission alarms 20-251
20.4.4 - Armrest alarms 20-317
20.4.5 - Electrohydraulic control valve alarms 20-321
20.4.6 - Canbus alarms 20-345
20.4.7 - HLHP alarms 20-358
30 - OPERATION
30.1 - B0 - Engine 30-2
30.1.1 - Engine - Separation from the transmission (B0.00.02) 30-2
30.1.2 - Engine (B0.00.01) 30-10
30.1.3 - Checking the compression pressure 30-18
30.1.4 - Removing and installing the crankcase bleeding 30-21
30.1.5 - Dismantling and assembling the crankcase breather 30-24
30.1.6 - Removing and installing the front cover (opposite side to fl ywheel) 30-28
30.1.7 - Removing and installing the lubricating oil pan (heavy duty version) 30-31
30.1.8 - Removing and installing the crankshaft 30-34
30.1.9 - Checking the axial clearance of the crankshaft 30-39
30.1.10 - Removing and installing torsional vibration damper 30-42
30.1.11 - Checking the crankshaft 30-47
30.1.12 - Alternator, fuel pump, water pump and fan drivebelt 30-51
30.1.13 - Flywheel 30-52
30.1.14 - Removing and installing the fl ywheel 30-54
30.1.15 - Fluid coupling and fl ywheel (Agrotron X720) 30-58
30.1.16 - Air conditioning compressor drivebelt 30-61
30.1.17 - Air conditioning compressor belt - Tension adjustment 30-62
30.1.18 - Renewing the crankshaft sealing ring (fl ywheel side) 30-63
30.1.19 - Renewing the crankshaft sealing ring (opposite side to fl ywheel) 30-66
30.1.20 - Removing and installing the piston and con rod 30-70
30.1.21 - Checking piston overhang 30-77
30.1.22 - Checking the piston 30-79
30.1.23 - Removing and installing the cylinder liner 30-82
30.1.24 - Checking the overhang of the cylinder liner 30-86
30.1.25 - Testing the cylinder liner 30-88
30.1.26 - Checking the piston rings and piston ring grooves 30-90
30.1.27 - Removing and installing the camshaft 30-94
30.1.28 - Checking the camshaft 30-97
30.1.29 - Removing and installing the connection housing 30-99
30.1.30 - Removing and installing the gearcase 30-102
30.1.31 - Removing and installing the valves 30-106
30.1.32 - Checking and setting the valve clearance 30-110
30.1.33 - Checking the valves 30-117
30.1.34 - Checking the valve lag 30-118
30.1.35 - Checking the valve guide 30-120
30.1.36 - Removing and installing the valve control 30-122
30.1.37 - Removing and installing cylinder head 30-126
30.1.38 - Removing and installing the oil cooler housing 30-132
30.1.39 - Removing and installing the oil cooler 30-138
30.1.40 - Removing and installing the control block 30-140
30.1.41 - Removing and installing the fuel pressure sensor 30-143
30.1.42 - Removing and installing the high-pressure pump (Installation position A) 30-145
30.1.43 - Removing and installing the high-pressure pump (Installation position B) 30-152
30.1.44 - Removing and installing the injector 30-160
30.1.45 - Removing and installing the pressure limiting valve 30-170
30.1.46 - Removing and installing the rail 30-173
30.1.47 - Removing and installing the coolant pump 30-178
30.1.48 - Removing and installing the cooler (exhaust gas recirculation) 30-184
30.1.49 - Removing and installing the fl utter valve (exhaust gas recirculation) 30-189
30.1.50 - Removing and installing the actuator (exhaust gas recirculation) 30-194
30.1.51 - Checking radiator cleanliness 30-196
30.1.52 - Remove and install the charge air line 30-198
30.1.53 - Removing and installing the exhaust line 30-201
30.1.54 - Removing and installing the shutoff valve (exhaust gas recirculation) 30-207
30.1.55 - Removing and installing the turbocharger 30-210
30.2 - C0 - Engine accessories 30-217
30.2.1 - Changing the coolant and fl ushing the circuit (C0.01.02) 30-217
30.2.2 - Engine cooling system radiator (C0.01.01) 30-219
30.2.3 - Expansion tank (C0.01.04) 30-221
30.2.4 - Fan 30-223
30.2.5 - Radiator, coolers - Complete assembly (C0.01.03) 30-225
30.2.6 - Air cleaner - complete assembly (C0.02.01) 30-230
30.2.7 - Intercooler, gearbox oil and fuel coolers (C0.02.02) 30-232
30.2.8 - Left-hand fuel tank (C0.03.01) 30-235
30.2.9 - Right-hand fuel tank (C0.03.02) 30-237
30.2.10 - Removing and installing the fuel supply pump 30-239
30.2.11 - Remove and install the heating fl ange 30-242
30.2.12 - Starter motor 30-245
30.2.13 - Intermediate manifold (C0.06.03) 30-247
30.2.14 - Exhaust head pipe (C0.06.02) 30-249
30.2.15 - Exhaust silencer (C0.06.01) 30-251
30.2.16 - Removing and installing the air conditioning compressor 30-253
30.2.17 - Removing and installing the pressure/temperature sensor (charge air) 30-256
30.2.18 - Removing and installing temperature transmitter 30-258
30.2.19 - Removing and installing the thermostat housing 30-260
30.2.20 - Removing and installing the thermostat 30-266
30.2.21 - Removing and installing the generator (operating side) 30-271
30.2.22 - Removing and installing the generator (outlet side) 30-273
30.2.23 - Removing and installing the impulse transmitter (camshaft) 30-275
30.2.24 - Removing and installing the impulse transmitter (crankshaft) 30-277
30.2.25 - Removing and installing the oil pressure switch 30-278
30.2.26 - Removing and installing the rail pressure sensor 30-280
30.2.27 - Removing and installing the starter 30-282
30.3 - D0 - Transmission 30-285
30.3.1 - Checking the transmission oil level 30-285
30.3.2 - Changing transmission oil (D0.00.01) 30-287
30.3.3 - Changing the gearbox and rear axle oil fi lter 30-289
30.3.4 - Clutch housing 30-291
30.3.5 - Flexible coupling and fl ywheel (D0.05.01) 30-292
30.3.6 - 4WD output shaft 30-294
30.4 - F0 - Front axle 30-296
30.4.1 - Troubleshooting 30-296
30.4.2 - Front support - Version without front axle suspension (F0.01.01) 30-300
30.4.3 - Toe-in - steering angle and post-assembly checks 30-302
30.4.4 - Front axle and front support - Version without front axle suspension 30-305
30.4.5 - Front axle - Version without front axle suspension (F0.03.01) 30-307
30.4.6 - Steering cylinders assembly 30-309
30.4.7 - Axle shaft assembly 30-313
30.4.8 - Checking the bevel gear pair 30-316
30.4.9 - Differential carrier assembly 30-317
30.4.10 - Differential disassembly 30-325
30.4.11 - Propeller shaft - Front axle drive shaft (F0.04.01) 30-330
30.4.12 - Flange assembly 30-332
30.4.13 - Axle pivot bearings assembly 30-336
30.4.14 - Bevel pinion assembly 30-343
30.4.15 - Planetary reduction gear assembly 30-350
30.4.16 - Wheel hub assembly 30-354
30.5 - G0 - Bodywork - Cab - Platform 30-363
30.5.1 - Cab - Complete assembly (G0.03.01) 30-363
30.5.2 - Hood and side panels (G0.01.01) 30-371
30.5.3 - Tank-battery support (G0.01.04) 30-374
30.5.4 - Engine hood support (G0.01.05) 30-375
30.5.5 - Cab access steps (G0.03.03) 30-377
30.5.6 - Cab air spring 30-378
30.5.7 - Hydraulic damper 30-380
30.5.8 - Front fenders (G0.04.01) 30-381
30.5.9 - Cab door lock - cable 30-382
30.5.10 - Right-hand console (G0.06.01) 30-384
30.5.11 - Left-hand console (G0.06.02) 30-390
30.5.12 - Instrument panel (G0.06.04) 30-394
30.5.13 - Lower instrument panel (G0.06.06) 30-396
30.5.14 - Seat and multifunction armrest (G0.08.01) 30-399
30.5.15 - Air conditioning control panel 30-401
30.5.16 - Air conditioning system (G0.09.01) 30-403
30.5.17 - Air conditioning compressor 30-407
30.5.18 - Condenser (G0.09.02) 30-409
30.5.19 - Receiver-dryer 30-411
30.5.20 - Air conditioning evaporator 30-412
30.5.21 - Heating system shut-off valve 30-415
30.5.22 - Heater matrix 30-417
30.5.23 - Air conditioner RH fan 30-418
30.5.24 - Air conditioner LH fan 30-419
30.5.25 - Trailer braking air pressure gauge 30-420
30.5.26 - Brake master cylinders 30-421
30.5.27 - Parking brake tie rod 30-423
30.5.28 - Parking brake tie rod - Initial and fi nal adjustment 30-424
30.5.29 - Steering wheel, steering column switch unit, instrument panel (G0.13.01) 30-426
30.5.30 - Main gear lever - control cables 30-428
30.5.31 - Creeper gear lever - control cable 30-431
30.6 - H0 - Hydraulic system 30-432
30.6.1 - Power steering pump - Version with compressed air 30-432
30.6.2 - Hydraulic services oil tank (H0.01.02) 30-435
30.6.3 - Load Sensing variable displacement pump (H0.01.03) 30-440
30.6.4 - Load Sensing variable displacement pump - Adjustment 30-444
30.6.5 - Priority valve 30-446
30.6.6 - Power steering valve - Complete assembly (H0.02.01) 30-448
30.6.7 - Power steering - Complete assembly - Checks and calibration 30-450
30.6.8 - Power steering valve - Complete assembly - Disassembly and assembly 30-451
30.6.9 - Front axle suspension cylinders 30-459
30.6.10 - Front lift locking shut-off valve 30-461
30.6.11 - Braking circuit 30-462
30.6.12 - Quick-couplers for air trailer braking - (Export version) 30-464
30.6.13 - Quick-coupler for trailer air braking - Italy version 30-466
30.6.14 - 1-way trailer air braking valve - Export D version 30-467
30.6.15 - 2-way trailer air braking valve (H0.09.02) 30-469
30.6.16 - Air reservoir for air braking (H0.09.03) 30-472
30.6.17 - Pressure control valve for the cab suspension 30-475
30.6.18 - Compressed air circuit supply pressure control valve 30-477
30.6.19 - Control solenoid valve for 1-way trailer air braking valve 30-479
30.7 - L0 - Electrical system 30-481
30.7.1 - Battery 30-481
30.7.2 - Engine control unit 30-482
30.7.3 - Parking brake switch 30-483
30.7.4 - Clutch pedal potentiometer 30-484
30.7.5 - Clutch pedal potentiometer 30-486
30.7.6 - Accelerator potentiometer 30-488
30.7.7 - Brake lights switches 30-489
30.7.8 - Electronic lift controls 30-490
30.7.9 - Steering position sensor assembly 30-491
30.7.10 - Transmission operating status display 30-500
30.7.11 - Armrest controls 30-501
30.7.12 - Shuttle control selector 30-504
30.7.13 - Control buttons - RH console 30-507
30.8 - M0 - Front PTO 30-508
30.8.1 - Front PTO - Complete assembly (M0.00.01) 30-508
30.8.2 - Front PTO fl exible coupling 30-509
30.9 - N0 - Front lift 30-510
30.9.1 - Front lift - Complete assembly (N0.01.01) 30-510
30.9.2 - Cylinder 30-513
30.10 - R0 - Rear lift 30-516
30.10.1 - Lift cylinders 30-516
30.10.2 - Lift arms 30-518
30.10.3 - Draft sensor 30-520
30.10.4 - Position sensor 30-521
30.11 - S0 - Wheels 30-523
30.11.1 - Front wheels (S0.01.01) 30-523
30.11.2 - Rear wheels (S0.02.01) 30-525
30.12 - V0 - Ballast - towing hitches 30-526
30.12.1 - Support and towing hitch (V0.02.01) 30-526
30.12.2 - Remote control towing hitch cable 30-528
40 - WIRING DIAGRAMS
40.1 - Introduction 40-2
40.1.1 - Structure of the unit 40-2
40.1.2 - Wiring and components index 40-8
40.2 - Components 40-17
40.2.1 - Components 40-17
40.3 - Systems 40-24
40.3.1 - Earthing points 40-24
40.3.2 - Starting 40-26
40.3.3 - Preheating 40-28
40.3.4 - Electronic engine control 40-30
40.3.5 - Diagnostics 40-33
40.3.6 - Instrument panel 40-35
40.3.7 - Worklights 40-37
40.3.8 - Worklights - Version with front lift 40-40
40.3.9 - Air conditioning 40-42
40.3.10 - Radio 40-44
40.3.11 - Lights - Version without front lift 40-46
40.3.12 - Lights - Version with front lift 40-50
40.3.13 - Wipers 40-54
40.3.14 - PTO 40-56
40.3.15 - Transmission 40-58
40.3.16 - CANBUS 40-61
40.3.17 - Accessories 40-63
40.3.18 - Control valves 40-65
40.3.19 - Brakes 40-67
40.3.20 - Trailer brakes - Version with air braking 40-69
40.3.21 - Trailer brakes - Version with hydraulic braking 40-71
40.3.22 - Front axle suspension 40-73
40.3.23 - Lift 40-75
40.4 - Wiring harnesses 40-77
40.4.1 - Battery negative lead - 0.012.4029.4/20 40-77
40.4.2 - Battery negative wiring connector positions 40-78
40.4.3 - Battery positive lead - 0442.2156/20 40-80
40.4.4 - Battery positive wiring connector positions 40-81
40.4.5 - Power supply wiring - 0.015.0765.4/20 40-83
40.4.6 - Power supply wiring connector positions 40-84
40.4.7 - Engine hood wiring loom - 0.015.3369.4 40-86
40.4.8 - Engine hood wiring connector positions 40-87
40.4.9 - Front axle suspension wiring loom - 0.015.3974.4/10 40-89
40.4.10 - Engine wiring - 0421.3623 - 0421.5274 40-90
40.4.11 - Lights selector switch wiring loom - 0443.8656 40-92
40.4.12 - Lights selector switch wiring loom connector positions 40-93
40.4.13 - ISO 11786 Wiring loom - 0.014.9570.4 40-95
40.4.14 - RH transmission line wiring loom - 0.015.0755.4/20 40-96
40.4.15 - RH transmission wiring connector positions 40-98
40.4.16 - LH transmission line wiring loom - 0.015.0746.4/10 40-102
40.4.17 - LH transmission wiring connector positions 40-104
40.4.18 - Lateral instrument panel wiring loom - 0.015.0740.4/20 40-108
40.4.19 - Lateral instrument panel wiring connector positions 40-112
40.4.20 - Front instrument panel wiring loom - 0.015.0712.4/10 40-118
40.4.21 - Front instrument panel wiring loom connector positions 40-120
40.4.22 - Braking and front lift interface wiring loom - 0.015.7461.4/10 40-123
40.4.23 - Braking and front lift interface connector positions 40-124
40.4.24 - Fender wiring loom - 0.015.3692.4 40-126
40.4.25 - Position of fenders wiring loom connectors 40-127
40.4.26 - Directional control valves wiring loom - 0.014.1612.4/20 40-129
40.4.27 - Control valves wiring loom connector positions 40-130
40.4.28 - Roof wiring loom - 0.015.0713.4/10 40-132
40.4.29 - Roof line wiring connector positions 40-134
40.4.30 - Air conditioning system wiring loom - 0.900.0783.8 40-136
40.4.31 - Air conditioning wiring loom connector positions 40-138
40.4.32 - Lower front worklights wiring loom on cab - Version without front lift - 0442.5602 40-140
40.4.33 - Connector positions of lower front worklights wiring loom on tractor cab - version
without front lift 40-141
40.4.34 - Headlamps test lead wiring loom - 0.013.4085.4/20 40-143
40.4.35 - Headlamps test lead wiring connector positions 40-145
40.4.36 - Cab roof front and rear worklights wiring loom - RH side - 0443.7856 40-147
40.4.37 - Connector positions of front and rear worklights wiring loom on cab roof - RH side 40-148
40.4.38 - Cab roof front and rear worklights wiring loom - LH side - 0443.7857 40-150
40.4.39 - Connector positions of front and rear worklights wiring loom on cab roof - LH side 40-151
40.4.40 - Windscreen wiper motor wiring loom - 0441.2045 40-153
40.4.41 - Windscreen wiper motor connector positions wiring 40-154
40.4.42 - Cab lower headlights wiring loom - 0441.1923.4 40-156
40.4.43 - Connector positions of lower front lights wiring loom on cab 40-157
40.4.44 - Sidelights and front direction indicators wiring loom - 0442.8092.4 40-159
40.4.45 - Sidelights and front direction indicators wiring loom connector positions 40-160
40.4.46 - Worklights control relay wiring loom - 0.015.3730.4 40-162
40.4.47 - Worklights relay connector positions 40-163
40.4.48 - Number plate light wiring loom - 0.012.2018.4/20 40-165
40.4.49 - Number plate light wiring loom connector positions 40-166
40.4.50 - Rotating beacon extension wiring loom - 0.012.4108.4 40-167
40.4.51 - Rotary beacon extension wiring loom connector positions 40-168
40.4.52 - Rotating beacon wiring loom - 0443.6707 40-170
40.4.53 - Position of rotary beacon wiring connectors 40-171
40.4.54 - Trailer air braking wiring loom - 0443.6174/20 40-172
40.4.55 - Trailer air braking wiring loom connector positions 40-173
40.4.56 - Front lift control wiring loom on drivetrain - 0.015.5429.4/20 40-175
40.4.57 - Comfort package wiring loom - 0.015.5452.4 40-176
40.4.58 - Cab comfort package connectors position 40-177
40.4.59 - Wiring for hydraulic trailer braking - Italy version - 0.012.6404.4/20 40-179
40.4.60 - Agrosky wiring loom - 0.014.4992.4/10 40-180