DEUTZ FAHR Agrotron M610 M620 M640 Profiline Tractor Workshop Manual

TABLE OF CONTENTS

0 - INTRODUCTION
0.1 - Introduction 0-2
0.1.1 - Safety notes 0-3
0.1.2 - General safety rules 0-4
0.1.3 - Safety precautions for removal and refi tting operations 0-6
0.1.4 - Lifting instructions 0-8
0.1.5 - Tightening torques 0-10
0.1.6 - Threadlockers, adhesives, sealants and lubricants 0-14
0.1.7 - Conversion factors 0-16
10 - TECHNICAL CHARACTERISTICS
10.1 - Transmission 10-2
10.1.1 - Transmission 10-2
10.1.2 - Rear PTO 10-23
10.2 - Rear axle 10-25
10.2.1 - Rear axle 10-25
10.3 - Front axle 10-27
10.3.1 - Front axle (Agrotron M 610 Profi line) 10-27
10.3.2 - Front axle (Agrotron M 620 Profi line,Agrotron M 640 Profi line) 10-29
10.3.3 - Front axle (Agrotron M 620 Profi line,Agrotron M 640 Profi line) 10-31
10.4 - Hydraulic system 10-33
10.4.1 - Hydraulic system 10-33
10.4.2 - Variable displacement pump 10-36
10.4.3 - Boost pump 10-39
10.4.4 - Hydraulic pump 10-40
10.4.5 - Steering gear pump 10-43
10.4.6 - Load sensing valve, pressure cut-off valve 10-45
10.4.7 - Power steering 10-53
10.4.8 - Hydraulic front axle suspension 10-55
10.4.9 - Auxiliary services directional control valve 10-57
10.4.10 - Braking system 10-63
10.4.11 - Hydraulic trailer braking system - Italy version 10-67
10.4.12 - Hydraulic trailer braking system - Export version 10-69
10.4.13 - Trailer air braking system - Italy version 10-71
10.4.14 - Trailer air braking system - Export version 10-72
10.4.15 - Compressor, Pressure reducing valve, Cab suspension valve 10-74
10.4.16 - Trailer air braking valve (2-way) 10-77
10.4.17 - Trailer air braking valve (1-way) 10-78
20 - CALIBRATIONS AND ELECTRONIC DIAGNOSIS
20.1 - Diagnostic instrument 20-2
20.1.1 - All Round Tester 20-2
20.1.2 - SERDIA 2000 level III software 20-7
20.2 - Introduction to the tractors electronic system 20-8
20.2.1 - Electronic system 20-8
20.2.2 - CAN BUS system 20-9
20.2.3 - Engine control unit - Deutz EMR3 (Agrotron M 610 Profi line,Agrotron M 620 Profi line) 20-11
20.2.4 - Engine control unit - Deutz EMR3 (Agrotron M 640 Profi line) 20-13
20.2.5 - HLHP Control unit 20-15
20.2.6 - Transmission control unit 20-22
20.2.7 - Instrument panel 20-24
20.3 - Putting the tractor into service 20-25
20.3.1 - Introduction to commissioning the tractor 20-25
20.3.2 - Renewal of the engine control unit - Introduction 20-26
20.3.3 - Renewal of the engine control unit - Reading and saving DATASET 20-27
20.3.4 - Renewal of the engine control unit - Programming the control unit with DATASET 20-28
20.3.5 - Renewal of the engine control unit - Calibration of the accelerator pedal 20-30
20.3.6 - Renewal of the engine control unit - Calibration of the hand throttle lever 20-32
20.3.7 - Renewal of the transmission control unit - Introduction 20-35
20.3.8 - Renewal of the transmission control unit - Transmission type confi guration 20-36
20.3.9 - Renewal of the transmission control unit - Tyres type confi guration 20-39
20.3.10 - Renewal of the transmission control unit - Confi guration of the wheel circumference
(using the ART) 20-42
20.3.11 - Renewal of the transmission control unit - Confi guration of the wheel circumference
(without using the ART) 20-45
20.3.12 - Renewal of the transmission control unit - Confi guration of the maximum travel speed 20-46
20.3.13 - Renewal of the transmission control unit - Calibration of the clutch pedal 20-49
20.3.14 - Renewal of the transmission control unit - Calibration of the main clutch 20-52
20.3.15 - Renewal of the HLHP control unit - Introduction 20-55
20.3.16 - Renewal of the HLHP control unit - Initialization of the HLHP control unit 20-56
20.3.17 - Renewal of the HLHP control unit - Confi guration of the tractor model 20-58
20.3.18 - Renewal of the HLHP control unit - Confi gure the system for presence of front PTO 20-60
20.3.19 - Renewal of the HLHP control unit - SBA / ASM system enable 20-62
20.3.20 - Renewal of the HLHP control unit - Calibration the steering angle sensor 20-64
20.3.21 - Renewal of the HLHP control unit - Confi guration for presence of the RADAR 20-66
20.3.22 - Renewal of the HLHP control unit - Calibrating low and high positions of the lift 20-69
20.3.23 - Renewal of the HLHP control unit - Front axle suspension system enable 20-72
20.3.24 - Renewal of the HLHP control unit - Setting the instrument control panel display
language 20-74
20.3.25 - Renewal of the HLHP control unit - Confi guring the quantity of auxiliary services 20-76
20.3.26 - Renewal of the HLHP control unit - Rear control valves identifi cation 20-79
20.3.27 - Renewal of the HLHP control unit - Confi guration for presence of the front lift 20-81
20.3.28 - Renewal of the armrest control unit - Introduction 20-83
20.3.29 - Renewal of the armrest control unit - Calibration of control valves n°3 and n°4 joystick 20-84
20.3.30 - Cancellation of all alarms 20-90
20.4 - ECU alarms 20-92
20.4.1 - List of control unit alarms (Agrotron M 610 Profi line,Agrotron M 620 Profi line) 20-92
20.4.2 - List of control unit alarms (Agrotron M 640 Profi line) 20-108
20.4.3 - Engine alarms 20-124
20.4.4 - Transmission alarms 20-365
20.4.5 - Armrest alarms 20-430
20.4.6 - Electrohydraulic control valve alarms 20-434
20.4.7 - Canbus alarms 20-458
20.4.8 - HLHP alarms 20-471
30 - OPERATION
30.1 - B0 - Engine 30-2
30.1.1 - Engine - Separation from the transmission (B0.00.02) 30-2
30.1.2 - Engine (B0.00.01) 30-12
30.1.3 - Alternator, fuel pump, coolant pump and fan drivebelt 30-22
30.1.4 - Air conditioning compressor drivebelt 30-24
30.1.5 - Air conditioning compressor drivebelt tensioning 30-26
30.1.6 - Checking that the radiator/coolers are clean 30-27
30.1.7 - Turbocharger 30-29
30.2 - C0 - Engine accessories 30-30
30.2.1 - Changing the coolant and fl ushing the circuit (C0.01.02) 30-30
30.2.2 - Engine cooling system radiator (C0.01.01) 30-32
30.2.3 - Expansion tank (C0.01.04) 30-34
30.2.4 - Fan 30-36
30.2.5 - Radiators, coolers - Complete assembly (C0.01.03) 30-38
30.2.6 - Charging air cooling (C0.02.02) 30-42
30.2.7 - Air cleaner assembly (C0.02.01) 30-43
30.2.8 - Fuel tank (C0.03.01) 30-45
30.2.9 - Starter motor 30-47
30.2.10 - Fuel cooler 30-49
30.2.11 - Exhaust pipe - complete assembly (C0.06.03) 30-50
30.2.12 - Exhaust head pipe (C0.06.02) 30-53
30.2.13 - Exhaust silencer (C0.06.01) 30-55
30.2.14 - Air compressor 30-57
30.2.15 - Engine speed sensor 30-59
30.3 - D0 - Transmission 30-61
30.3.1 - Changing the transmission oil (D0.00.01) 30-61
30.3.2 - Changing the gearbox and rear axle oil fi lter 30-63
30.3.3 - Checking the transmission oil level 30-65
30.3.4 - Torsional spring plate 30-66
30.3.5 - Propeller shaft - Four-wheel drive output shaft (F0.04.01) 30-67
30.3.6 - Strengthening bracket 30-69
30.4 - F0 - Front axle 30-72
30.4.1 - Troubleshooting 30-72
30.4.2 - Front support - Complete assembly (F0.01.01) 30-76
30.4.3 - Front axle and swinging support - Complete assembly (F0.03.01) 30-79
30.4.4 - Toe-in/steering angle/assembly tests 30-83
30.4.5 - Steering cylinders assembly 30-87
30.4.6 - Axle shaft assembly 30-93
30.4.7 - Differential assembly - carrier 30-98
30.4.8 - Differential disassembly - ML version 30-108
30.4.9 - Differential disassembly - LS version 30-118
30.4.10 - Checking the bevel gear pair 30-122
30.4.11 - Flange assembly 30-123
30.4.12 - Bevel pinion assembly 30-127
30.4.13 - Planetary reduction gear assembly (Agrotron M 610 Profi line) 30-135
30.4.14 - Planetary reduction gear assembly (Agrotron M 620 Profi line,Agrotron M 640 Profi line)
30-139
30.4.15 - Wheel hub assembly 30-143
30.4.16 - Brake assembly (Agrotron M 620 Profi line,Agrotron M 640 Profi line) 30-154
30.5 - G0 - Bodywork - Cab - Platform 30-160
30.5.1 - Cab - Complete assembly (G0.03.01) 30-160
30.5.2 - Hood and side panels (G0.01.01) 30-168
30.5.3 - Reservoir-battery support (G0.01.04) 30-172
30.5.4 - RH structural beam (G0.01.02) 30-174
30.5.5 - LH structural beam (G0.01.03) 30-176
30.5.6 - Cab access steps (G0.03.03) 30-178
30.5.7 - Adjustable front fenders (G0.04.01) 30-180
30.5.8 - Cab door lock - cable 30-181
30.5.9 - Right-hand console (G0.06.01) 30-183
30.5.10 - Left-hand console (G0.06.02) 30-189
30.5.11 - Instrument panel (G0.06.05) 30-193
30.5.12 - Lower instrument panel (G0.06.06) 30-195
30.5.13 - Seat and multifunction armrest (G0.08.01) 30-199
30.5.14 - Air conditioning control panel 30-201
30.5.15 - Air conditioning system (G0.09.01) 30-203
30.5.16 - Air conditioning compressor 30-207
30.5.17 - Condenser 30-209
30.5.18 - Receiver-drier 30-211
30.5.19 - Air conditioning evaporator 30-212
30.5.20 - Heating system shut-off valve 30-215
30.5.21 - Heater matrix 30-217
30.5.22 - Air conditioner RH fan 30-220
30.5.23 - Air conditioner LH fan 30-221
30.5.24 - Trailer braking air pressure gauge 30-223
30.5.25 - Brake master cylinders 30-224
30.5.26 - Parking brake tie rod 30-227
30.5.27 - Parking brake tie rod - adjustment 30-229
30.5.28 - Steering wheel, steering column switch unit, instrument panel (G0.13.01) 30-231
30.5.29 - Main gear lever - control cables 30-233
30.5.30 - Creeper gear lever - control cable 30-236
30.5.31 - PTO levers, control cables 30-238
30.6 - H0 - Hydraulic system 30-241
30.6.1 - Power steering pump - standard version 30-241
30.6.2 - Power steering pump - version with compressed air system (H0.01.01) 30-243
30.6.3 - Load Sensing variable displacement pump (H0.01.03) 30-245
30.6.4 - Load Sensing variable displacement pump adjustment 30-248
30.6.5 - Priority valve 30-249
30.6.6 - Power steering valve - Complete assembly (H0.02.01) 30-250
30.6.7 - Power steering calibration - Complete assembly 30-252
30.6.8 - Gearbox oil cooler 30-253
30.6.9 - Front axle suspension cylinders 30-254
30.6.10 - Front suspension solenoid valves assy (H0.04.01) 30-258
30.6.11 - Front lift locking shut-off valve 30-260
30.6.12 - LH directional control valves 30-261
30.6.13 - RH directional control valves 30-265
30.6.14 - RH control valves - for tractors with Comfort package 30-269
30.6.15 - Bleeding the braking circuit 30-274
30.6.16 - Hydraulic trailer braking valves (H0.09.04) 30-276
30.6.17 - Valve for air trailer braking (H0.09.02) 30-277
30.6.18 - Trailer pneumatic braking valve - Export 30-279
30.7 - L0 - Electrical system 30-280
30.7.1 - Battery 30-280
30.7.2 - Alternator 30-282
30.7.3 - Engine control unit 30-284
30.7.4 - Clutch pedal potentiometer 30-285
30.7.5 - Clutch pedal potentiometer 30-287
30.7.6 - Accelerator potentiometer 30-289
30.7.7 - Electronic lift controls 30-290
30.7.8 - Front axle suspension position sensor 30-291
30.7.9 - Front axle suspension position sensor calibration 30-292
30.7.10 - Steering position sensor assembly 30-293
30.7.11 - Brake lights switches 30-302
30.7.12 - Transmission operating status display 30-303
30.7.13 - Armrest controls 30-304
30.7.14 - Shuttle control selector 30-307
30.7.15 - Control buttons - RH console 30-310
30.8 - M0 - Front PTO 30-311
30.8.1 - Front PTO - Complete assembly (M0.00.01) 30-311
30.8.2 - Front PTO fl exible coupling 30-313
30.8.3 - Front P.T.O. input shaft 30-314
30.9 - N0 - Front lift 30-316
30.9.1 - Front lift - Complete assembly (N0.01.01) 30-316
30.9.2 - Front lift cylinders 30-320
30.10 - R0 - Rear lift 30-323
30.10.1 - Lift cylinders 30-323
30.10.2 - Position sensor bush 30-325
30.10.3 - Lift draft sensor 30-326
30.10.4 - Lift position sensor 30-327
30.10.5 - Position sensor calibration - Not using ART 30-328
30.10.6 - Position sensor calibration - Using ART 30-331
30.11 - S0 - Wheels 30-333
30.11.1 - Front wheels (S0.01.01) 30-333
30.11.2 - Rear wheels (S0.02.01) 30-335
40 - WIRING DIAGRAMS
40.1 - Introduction 40-2
40.1.1 - Structure of the unit 40-2
40.1.2 - Wiring and components index 40-8
40.2 - Components 40-17
40.2.1 - Components 40-17
40.3 - Systems 40-24
40.3.1 - Earthing points 40-24
40.3.2 - Electronic engine control (Agrotron M 640 Profi line) 40-26
40.3.3 - Electronic engine control (Agrotron M 610 Profi line,Agrotron M 620 Profi line) 40-28
40.3.4 - Preheating 40-30
40.3.5 - Starting 40-32
40.3.6 - Diagnostics 40-34
40.3.7 - Lights - Version without front lift 40-36
40.3.8 - Lights - Version with front lift 40-39
40.3.9 - Worklights - Version without front lift 40-42
40.3.10 - Worklights - Version with front lift 40-45
40.3.11 - Wipers 40-47
40.3.12 - Instrument panel 40-49
40.3.13 - Radio 40-51
40.3.14 - Air conditioning 40-53
40.3.15 - Transmission 40-55
40.3.16 - P.T.O. 40-58
40.3.17 - Accessories 40-60
40.3.18 - Can Bus 40-62
40.3.19 - Brakes 40-64
40.3.20 - Trailer brakes - Version with hydraulic braking 40-66
40.3.21 - Trailer brakes - Version with air braking 40-68
40.3.22 - Front axle suspension 40-70
40.3.23 - Control Valves 40-72
40.3.24 - Rear lift 40-74
40.4 - Wiring harnesses 40-76
40.4.1 - Battery negative lead - 0.012.4029.4/20 40-76
40.4.2 - Battery negative wiring position 40-77
40.4.3 - Battery positive lead - 0442.2156/20 40-79
40.4.4 - Battery positive wiring position 40-80
40.4.5 - Front axle suspension wiring loom - 0.015.3974.4/10 40-82
40.4.6 - Front axle suspension wiring loom position 40-83
40.4.7 - Power supply wiring - 0.015.6230.4 40-85
40.4.8 - Power supply wiring position 40-86
40.4.9 - Engine hood wiring loom - 0.015.7501.4 40-88
40.4.10 - Engine hood wiring loom position 40-89
40.4.11 - Engine wiring loom - 0421.4410 - 0421.3523 (Agrotron M 640 Profi line) 40-91
40.4.12 - Engine wiring loom - 0421.5284 (Agrotron M 640 Profi line) 40-92
40.4.13 - Engine wiring loom connector positions (Agrotron M 640 Profi line) 40-93
40.4.14 - Engine wiring - 0421.5528 (Agrotron M 610 Profi line,Agrotron M 620 Profi line) 40-95
40.4.15 - Engine wiring loom connector positions (Agrotron M 610 Profi line,Agrotron M 620
Profi line) 40-96
40.4.16 - Front instrument panel wiring loom - 0.015.0712.4/10 40-98
40.4.17 - Front instrument panel wiring loom connector positions 40-100
40.4.18 - Braking and front lift interface wiring loom - 0.015.7461.4/10 40-103
40.4.19 - Position of braking interface and front lift wiring connectors 40-104
40.4.20 - RH transmission wiring loom - 0.015.4019.4/20 40-106
40.4.21 - RH transmission wiring connector positions 40-108
40.4.22 - LH transmission wiring loom - 0.015.4018.4/20 40-112
40.4.23 - LH transmission wiring connector positions 40-114
40.4.24 - Lateral instrument panel wiring - 0.015.0740.4/70 40-118
40.4.25 - Lateral instrument panel wiring connector positions 40-122
40.4.26 - Fender wiring loom - 0.015.3692.4/10 40-128
40.4.27 - Position of fenders wiring loom connectors 40-129
40.4.28 - Directional control valves wiring loom 0.014.1612.4/30 40-131
40.4.29 - Control valves wiring loom connector positions 40-132
40.4.30 - Air conditioning system wiring loom - 0.900.0783.8 40-134
40.4.31 - Air conditioning wiring loom connector positions 40-136
40.4.32 - Roof wiring loom - 0.015.0713.4/10 40-138
40.4.33 - Roof wiring connector positions 40-140
40.4.34 - Lights selector switch wiring loom - 0443.8656 40-142
40.4.35 - Lights selector switch wiring loom connector positions 40-143
40.4.36 - Lower front worklights wiring loom on cab - Version without front lift - 0442.5602 40-145
40.4.37 - Connector positions of lower front worklights wiring loom on cab - version without front
lift 40-146
40.4.38 - Windscreen wiper motor wiring loom - 0441.2045 40-148
40.4.39 - Windscreen wiper motor connector positions wiring 40-149
40.4.40 - Cab lower headlights wiring loom - 0441.1923.4 40-151
40.4.41 - Connector positions of lower front lights wiring loom on cab 40-152
40.4.42 - Sidelights and front direction indicators wiring loom - 0442.8092.4 40-154
40.4.43 - Sidelights and front direction indicators wiring loom connector positions 40-155
40.4.44 - Worklights control relay wiring loom - 0.015.3730.4 40-157
40.4.45 - Position of worklights control relay wiring connectors 40-158
40.4.46 - Screenwash pumps wiring loom - 0.015.7505.4 40-160
40.4.47 - Pump wiring connector positions 40-161
40.4.48 - Headlamps test lead wiring loom - 0.013.4085.4/20 40-163
40.4.49 - Headlamps test lead wiring connector positions 40-164
40.4.50 - Number plate light wiring loom - 0.012.2018.4/20 40-166
40.4.51 - Number plate light wiring loom connector positions 40-167
40.4.52 - Rotating beacon wiring loom - 0443.6707 40-168
40.4.53 - Positions of rotary beacon wiring connectors 40-169
40.4.54 - Front lift control wiring loom on drivetrain - 0.015.5429.4/20 40-170
40.4.55 - Positions of front lift wiring connectors on drivetrain 40-171
40.4.56 - Comfort package wiring loom - 0.015.5452.4 40-173
40.4.57 - Cab comfort package connectors position 40-174
40.4.58 - Wiring for hydraulic trailer braking - Italy version - 0443.7356.4/10 40-176
40.4.59 - Trailer hydraulic braking wiring connector positions - Italian version 40-177
40.4.60 - Air braking pressure switch cabling - 0443.7355.4/10 40-179
40.4.61 - Position of hydraulic braking pressure switch wiring connectors 40-180

Tags: m640