DEUTZ FAHR AGROTRON K420 K430 K610 TRACTOR WORKSHOP MANUAL
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(ID 158684222)
User tags: deutz fahr, agrotron, k420, k430
DEUTZ FAHR AGROTRON K420 K430 K610 TRACTOR WORKSHOP MANUAL
TABLE OF CONTENTS
0 - INTRODUCTION
0.1 - Introduction 0-2
0.1.1 - Safety notes 0-3
0.1.2 - General safety rules 0-4
0.1.3 - Safety precautions for removal and refi tting operations 0-6
0.1.4 - Lifting instructions 0-8
0.1.5 - Tightening torques 0-10
0.1.6 - Threadlockers, adhesives, sealants and lubricants 0-14
0.1.7 - Conversion factors 0-16
10 - TECHNICAL CHARACTERISTICS
10.1 - Engine 10-2
10.1.1 - Technical data (AGROTRON K 420 PROFILINE) 10-2
10.1.2 - Technical data (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 10-7
10.2 - Transmission 10-20
10.2.1 - Transmission 10-20
10.2.2 - Transmission detachment points 10-38
10.2.3 - Rear PTO 10-40
10.3 - Rear axle 10-45
10.3.1 - Rear axle 10-45
10.4 - Front axle 10-47
10.4.1 - Front axle - Version with suspension (with electrohydraulic differential lock and ASM/
SBA) 10-47
10.4.2 - Front axle - Version without suspension (with electrohydraulic differential lock) 10-49
10.4.3 - Front axle - Version without suspension (with self-locking differential) (AGROTRON K
420 PROFILINE,AGROTRON K 430 PROFILINE) 10-50
10.5 - Hydraulic system 10-51
10.5.1 - Hydraulic system 10-51
10.5.2 - Hydraulic pump 10-54
10.5.3 - Steering gear pump 10-58
10.5.4 - Variable displacement pump 10-59
10.5.5 - Load sensing valve, pressure cut-off valve 10-62
10.5.6 - Gear pump for ZF 7100 gearbox (AGROTRON K 420 PROFILINE) 10-70
10.5.7 - Gear pump for transmission ZF 7100 (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 10-71
10.5.8 - Power steering valve 10-72
10.5.9 - Hydraulic front axle suspension 10-73
10.5.10 - Remote control valve 10-76
10.5.11 - Braking system 10-83
10.5.12 - Hydraulic trailer braking system - Italy version 10-86
10.5.13 - Hydraulic trailer braking system - Export version 10-88
10.5.14 - Air trailer braking system - Italy version 10-90
10.5.15 - Air trailer braking system - Export version 10-91
10.5.16 - Trailer air braking valve (2-way) 10-93
10.5.17 - Trailer air braking valve (1-way) 10-94
10.5.18 - Compressor, antifreeze pump, pressure limiting valve 10-95
10.5.19 - Pressure test points on the electro-hydraulic shift control module 10-98
20 - CALIBRATIONS AND ELECTRONIC DIAGNOSIS
20.1 - Diagnostic instrument 20-2
20.1.1 - All Round Tester 20-2
20.1.2 - ART(r) connection to the HLHP control units 20-7
20.1.3 - SERDIA 2000 level III software 20-8
20.1.4 - Connecting the computer with Serdia software to the engine control unit 20-9
20.2 - Introduction to the tractors electronic system 20-10
20.2.1 - Electronic system 20-10
20.2.2 - CANBUS System 20-11
20.2.3 - Automatic A/C system 20-14
20.2.4 - Engine ECU (AGROTRON K 420 PROFILINE) 20-16
20.2.5 - Engine ECU (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 20-18
20.2.6 - HLHP Control unit 20-20
20.2.7 - Transmission control unit 20-28
20.2.8 - Instrument panel 20-30
20.3 - Putting the tractor into service 20-31
20.3.1 - Introduction to commissioning the tractor 20-31
20.3.2 - Renewal of the engine control unit - Introduction 20-32
20.3.3 - Renewal of the engine control unit - Reading and saving DATASET 20-33
20.3.4 - Renewal of the engine control unit - Programming the control unit with DATASET 20-34
20.3.5 - Renewal of the engine control unit - Calibration of the accelerator pedal 20-36
20.3.6 - Renewal of the engine control unit - Calibration of the hand throttle lever 20-38
20.3.7 - Renewal of the transmission control unit - Introduction 20-41
20.3.8 - Renewal of the transmission control unit - Transmission type confi guration 20-42
20.3.9 - Renewal of the transmission control unit - Tyres type confi guration 20-45
20.3.10 - Renewal of the transmission control unit - Confi guration of the wheel circumference
(using the ART) 20-48
20.3.11 - Renewal of the transmission control unit - Confi guration of the wheel circumference
(without using the ART) 20-51
20.3.12 - Renewal of the transmission control unit - Confi guration of the maximum travel speed 20-52
20.3.13 - Renewal of the transmission control unit - Calibration of the clutch pedal 20-55
20.3.14 - Renewal of the transmission control unit - Calibration of the main clutch 20-58
20.3.15 - Renewal of the transmission control unit - Calibration of the FIELD/ROAD sensor 20-61
20.3.16 - Renewal of the HLHP control unit - Introduction 20-64
20.3.17 - Renewal of the HLHP control unit - Initialization of the HLHP control unit 20-65
20.3.18 - Renewal of the HLHP control unit - Confi guration of the tractor model 20-67
20.3.19 - Renewal of the HLHP control unit - Confi gure the system for presence of front PTO 20-69
20.3.20 - Renewal of the HLHP control unit - SBA / ASM system enable 20-71
20.3.21 - Renewal of the HLHP control unit - Calibration the steering angle sensor 20-73
20.3.22 - Renewal of the HLHP control unit - Confi guration for presence of the RADAR 20-75
20.3.23 - Renewal of the HLHP control unit - Calibrating low and high positions of the lift 20-78
20.3.24 - Renewal of the HLHP control unit - Front axle suspension system enable 20-81
20.3.25 - Renewal of the HLHP control unit - Setting the instrument control panel display
language 20-83
20.3.26 - Renewal of the HLHP control unit - Confi guration for presence of the automatic A/C 20-85
20.3.27 - Renewal of the HLHP control unit - Confi guring the quantity of auxiliary services 20-87
20.3.28 - Renewal of the HLHP control unit - Rear control valves identifi cation 20-90
20.3.29 - Renewal of the HLHP control unit - Confi guration for presence of the front lift 20-92
20.3.30 - Renewal of the armrest control unit - Introduction 20-94
20.3.31 - Renewal of the armrest control unit - Calibration of control valves n°3 and n°4 joystick 20-95
20.3.32 - Replacing the automatic A/C ECU - Introduction 20-101
20.3.33 - Replacing the automatic A/C ECU - Calibrating the heating circuit valve 20-102
20.3.34 - Replacing the automatic A/C ECU - Calibrating the air recirculation motors 20-104
20.3.35 - Cancellation of all alarms 20-106
20.4 - ECU alarms 20-108
20.4.1 - List of ECU alarms (AGROTRON K 420 PROFILINE) 20-108
20.4.2 - List of control unit alarms (AGROTRON K 610 PROFILINE) 20-118
20.4.3 - List of control unit alarms 20-133
20.4.4 - Automatic A/C ECU alarms 20-148
20.4.5 - Engine alarms 20-150
20.4.6 - Transmission alarms 20-347
20.4.7 - Armrest alarms 20-418
20.4.8 - Electrohydraulic control valve alarms 20-422
20.4.9 - Canbus alarms 20-449
20.4.10 - HLHP alarms 20-476
20.4.11 - Climate control alarms 20-541
30 - METHOD OF INTERVENTION
30.1 - B0 - Engine 30-2
30.1.1 - Engine - Separation from the transmission (B0.00.02) 30-2
30.1.2 - Engine (B0.00.01) 30-7
30.1.3 - Checking the compression pressure (AGROTRON K 420 PROFILINE) 30-12
30.1.4 - Checking the compression pressure (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-15
30.1.5 - Removing and installing the crankcase bleeding (AGROTRON K 420 PROFILINE) 30-18
30.1.6 - Removing and installing the crankcase bleeding (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-20
30.1.7 - Removing and installing front cover (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-27
30.1.8 - Installing and removing turning gear (AGROTRON K 420 PROFILINE) 30-32
30.1.9 - Removing and installing the crankshaft (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-34
30.1.10 - Removing and installing torsional vibration damper (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-45
30.1.11 - Fan and air conditioning compressor drive belts (B0.02.03) 30-47
30.1.12 - Tension adjustment of the fan and air conditioning compressor drive belt 30-48
30.1.13 - Alternator and fuel pump drive belt 30-49
30.1.14 - Tensioning the alternator and fuel pump drive belt 30-50
30.1.15 - Removing and installing the fl ywheel (AGROTRON K 420 PROFILINE) 30-51
30.1.16 - Removing and installing the fl ywheel (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-53
30.1.17 - Removing and installing the belt tensioner (V-rib belt) (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-56
30.1.18 - Air compressor drive belt 30-60
30.1.19 - Tensioning the air compressor drivebelt 30-61
30.1.20 - Renewing the crankshaft sealing ring (fl ywheel side) (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-62
30.1.21 - Renewing the crankshaft sealing ring (opposite side to fl ywheel) (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-66
30.1.22 - Removing and installing the piston and con rod (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-71
30.1.23 - Checking the piston (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE)
30-78
30.1.24 - Checking piston overhang (AGROTRON K 420 PROFILINE) 30-81
30.1.25 - Checking the piston rings and piston ring grooves (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-84
30.1.26 - Checking the con rod (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 30-88
30.1.27 - Removing and installing the camshaft (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-96
30.1.28 - Checking the camshaft (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 30-101
30.1.29 - Removing and installing the connection housing (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-103
30.1.30 - Removing and installing the gearcase (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-106
30.1.31 - Removing and installing the valves (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-116
30.1.32 - Checking and setting the valve clearance (AGROTRON K 420 PROFILINE) 30-122
30.1.33 - Checking the valves (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE)
30-126
30.1.34 - Checking the valve lag (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 30-128
30.1.35 - Checking and setting the valve clearance - with or without removal of exhaust return
module (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 30-130
30.1.36 - Checking and setting the valve clearance - with exhaust return module installed
(AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 30-140
30.1.37 - Checking the valve guide (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 30-153
30.1.38 - Removing and installing the rocker arm and rocker arm bracket (AGROTRON K 420
PROFILINE) 30-155
30.1.39 - Removing and installing the rocker arm and rocker arm bracket (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-159
30.1.40 - Disassembling, assembling and checking the rocker arm and rocker arm bracket
(AGROTRON K 420 PROFILINE) 30-166
30.1.41 - Disassembling, assembling and checking the rocker arm and rocker arm bracket
(AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 30-170
30.1.42 - Removing and installing the cylinder head (AGROTRON K 420 PROFILINE) 30-174
30.1.43 - Removing and installing the cylinder head (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-182
30.1.44 - Checking the cylinder head (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 30-191
30.1.45 - Removing and installing the oil cooler housing (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-191
30.1.46 - Removing and installing the oil cooler (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-195
30.1.47 - Removing and installing the radiator tank (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-197
30.1.48 - Removing and installing the piston cooling nozzles (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-200
30.1.49 - Removing and installing the oil suction intake pipe (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-201
30.1.50 - Removing and installing the lube oil tray (AGROTRON K 610 PROFILINE,AGROTRON
K 430 PROFILINE) 30-203
30.1.51 - Removing and installing the air bearing (AGROTRON K 420 PROFILINE) 30-205
30.1.52 - Removing and installing the high-pressure pump (Installation position A) (AGROTRON
K 610 PROFILINE,AGROTRON K 430 PROFILINE) 30-208
30.1.53 - Removing and installing the high-pressure pump (Installation position B) (AGROTRON
K 610 PROFILINE,AGROTRON K 430 PROFILINE) 30-212
30.1.54 - Removing and installing the fuel injectors (AGROTRON K 420 PROFILINE) 30-216
30.1.55 - Removing and installing the pressure limiting valve (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-220
30.1.56 - Removing and installing the rail (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 30-223
30.1.57 - Removing and installing the engine shutdown (AGROTRON K 420 PROFILINE) 30-229
30.1.58 - Removing and installing the coolant pump (AGROTRON K 420 PROFILINE) 30-232
30.1.59 - Removing and installing the coolant pump (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-235
30.1.60 - Removing and installing the coolant thermostat (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-241
30.1.61 - Checking the coolant thermostat (AGROTRON K 420 PROFILINE) 30-243
30.1.62 - Checking the coolant thermostat when uninstalled (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-245
30.1.63 - Removing and installing the V-belt pulley (AGROTRON K 420 PROFILINE) 30-247
30.1.64 - Removing and installing the fan drive (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-250
30.1.65 - Removing and installing the fan console (AGROTRON K 610 PROFILINE,AGROTRON
K 430 PROFILINE) 30-254
30.1.66 - Dismantling and assembling the fan drive (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-259
30.1.67 - Removing and installing the charge air line (AGROTRON K 420 PROFILINE) 30-265
30.1.68 - Removing and installing the charge air line (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-269
30.1.69 - Remove and install exhaust manifold (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-275
30.1.70 - Removing and installing the exhaust line (AGROTRON K 420 PROFILINE) 30-277
30.1.71 - Removing and installing the exhaust return module (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-280
30.1.72 - Removing and installing the turbocharger (AGROTRON K 420 PROFILINE) 30-286
30.1.73 - Removing and installing the turbocharger (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-291
30.2 - C0 - Engine accessories 30-295
30.2.1 - Changing the coolant and fl ushing the circuit (C0.01.02) 30-295
30.2.2 - Engine cooling system radiator (C0.01.01) 30-297
30.2.3 - Expansion tank (C0.01.04) 30-300
30.2.4 - Fan (AGROTRON K 420 PROFILINE) 30-302
30.2.5 - Exchangers, radiators - Complete assembly (C0.01.03) 30-304
30.2.6 - Charging air cooling (C0.02.02) 30-310
30.2.7 - Air cleaner (C0.02.01) 30-311
30.2.8 - Remove and install fuel fi lter console (AGROTRON K 420 PROFILINE) 30-313
30.2.9 - Remove and install fuel fi lter console (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-316
30.2.10 - Fuel tank - Version without pneumatic cab suspension 30-322
30.2.11 - Fuel tank - Version with pneumatic cab suspension (C0.03.01) 30-324
30.2.12 - Fuel cooler 30-327
30.2.13 - Removing and installing the fuel supply pump (AGROTRON K 420 PROFILINE) 30-328
30.2.14 - Removing and installing the fuel supply pump (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-331
30.2.15 - Removing and installing the heating plugs (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-335
30.2.16 - Remove and install the heating fl ange (AGROTRON K 420 PROFILINE) 30-337
30.2.17 - Starter motor (AGROTRON K 420 PROFILINE) 30-339
30.2.18 - Starter motor (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 30-340
30.2.19 - Exhaust pipe - Version with pneumatic cab suspension (C0.06.01) 30-342
30.2.20 - Exhaust pipe - Version without pneumatic cab suspension 30-343
30.2.21 - Exhaust head pipe (C0.06.02) 30-344
30.2.22 - Intermediate manifold (C0.06.03) 30-346
30.2.23 - Air compressor 30-347
30.2.24 - Removing and installing the cable harness (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-349
30.2.25 - Removing and installing pressure sensor/temperature sensor (charge air)
(AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 30-359
30.2.26 - Remove and install coolant temperature sensor (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-361
30.2.27 - Removing and installing the thermostat (AGROTRON K 420 PROFILINE) 30-363
30.2.28 - Removing and installing temperature transmitter (AGROTRON K 420 PROFILINE) 30-365
30.2.29 - Removing and installing the generator (operating side) (AGROTRON K 420
PROFILINE) 30-367
30.2.30 - Removing and installing the generator (operating side) (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-372
30.2.31 - Removing and installing the impulse transmitter (camshaft) (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-376
30.2.32 - Removing and installing the oil pressure switch (AGROTRON K 420 PROFILINE) 30-378
30.2.33 - Removing and installing the oil pressure switch (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-380
30.2.34 - Removing and installing the rail pressure sensor (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-382
30.2.35 - Removing and installing the solenoid valve (exhaust return line) (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-386
30.3 - D0 - Transmission 30-389
30.3.1 - Checking the transmission oil level 30-389
30.3.2 - Changing the transmission oil (D0.00.01) 30-391
30.3.3 - Changing the gearbox oil fi lter 30-393
30.3.4 - Rear axle-powershift transmission detachment/attachment 30-395
30.3.5 - Electro-hydraulic road/fi eld shift control unit 30-402
30.3.6 - Joining the POWERSHIFT transmission/clutch housing 30-404
30.3.7 - Main clutch 30-405
30.3.8 - Clutch housing 30-421
30.3.9 - Clutches A - B 30-425
30.3.10 - Adjustment of bearing clearance - clutch unit A/B 30-433
30.3.11 - Clutches C - D 30-434
30.3.12 - Adjustment of bearing clearance - clutch unit D/C 30-444
30.3.13 - Removal of the POWERSHIFT assembly 30-445
30.3.14 - Output shaft - POWERSHIFT transmission 30-446
30.3.15 - Adjustment of bearing clearance - output shaft 30-447
30.3.16 - Output shaft 30-449
30.3.17 - Torsional spring plate (D0.05.01) 30-452
30.3.18 - Main shaft 30-454
30.3.19 - dual gear shaft 30-481
30.3.20 - Adjustment of bearing clearance - clutches A/B/C/D and dual gear shaft 30-482
30.3.21 - Adjustment of bearing clearance - dual gear shaft 30-485
30.3.22 - Selector shaft 30-487
30.3.23 - Positioning and adjustment of selector rods and selector forks 30-488
30.3.24 - Adjustment of the PTO control 30-497
30.3.25 - Bevel pinion assembly 30-498
30.3.26 - Creeper 30-513
30.3.27 - Creeper unit cover 30-520
30.3.28 - Ground speed PTO 30-527
30.3.29 - Adjustment of bearing clearance: 0 - 0.15 mm 30-530
30.3.30 - Adjustment of end fl oat 30-532
30.3.31 - PTO transmission 30-533
30.3.32 - Adjustment of the clutch shaft bearing 30-550
30.3.33 - Adjustment of fl anged shaft bearing 30-552
30.3.34 - Four-wheel drive assembly 30-553
30.3.35 - Four-wheel drive 30-554
30.3.36 - Transmission shaft - 4WD shaft - Version without front axle suspension 30-565
30.3.37 - Transmission shaft - 4WD shaft - Version with front axle suspension (F0.04.01) 30-568
30.4 - E0 - Rear axle 30-571
30.4.1 - Checking the oil level of the rear axle fi nal drives 30-571
30.4.2 - Changing the rear axle fi nal drives oil 30-572
30.4.3 - Final drive housing 30-574
30.4.4 - Adjustment of bearing preload of rear axle shaft support 30-581
30.4.5 - Adjustment of planet carrier end fl oat 30-584
30.4.6 - Rear brakes 30-585
30.4.7 - Adjustment of the rear brake 30-593
30.4.8 - Rear differential 30-595
30.4.9 - Adjustment of the crown wheel 30-604
30.4.10 - Adjustment of the bearing preload 30-605
30.4.11 - Adjusting the braking device 30-607
30.5 - F0 - Front axle 30-608
30.5.1 - Troubleshooting 30-608
30.5.2 - Front support - Version without front axle suspension 30-612
30.5.3 - Front support - Version with front axle suspension 30-614
30.5.4 - Toe-in/steering angle/assembly tests 30-617
30.5.5 - Front axle and swinging support - Version with front axle suspension (F0.01.01) 30-621
30.5.6 - Front axle - Version without front axle suspension (F0.03.01) 30-625
30.5.7 - Steering cylinders assembly 30-627
30.5.8 - Checking the bevel gear pair 30-633
30.5.9 - ML differential carrier assembly 30-634
30.5.10 - Differential disassembly - ML version 30-643
30.5.11 - LS Differential carrier assembly 30-653
30.5.12 - Differential disassembly - LS version 30-662
30.5.13 - Flange assembly 30-666
30.5.14 - Front axle bevel pinion assembly 30-670
30.5.15 - Planetary reduction gear assembly 30-678
30.5.16 - Wheel hub assembly 30-682
30.5.17 - Toe-in - steering angle - post-assembly checks 30-693
30.6 - G0 - Bodywork - Cab - Platform 30-696
30.6.1 - Cab - Version without pneumatic cab suspension (AGROTRON K 420
PROFILINE,AGROTRON K 430 PROFILINE) 30-696
30.6.2 - Cab - Version without pneumatic cab suspension (AGROTRON K 610 PROFILINE) 30-703
30.6.3 - Cab - Version with pneumatic cab suspension (G0.03.01) (AGROTRON K 420
PROFILINE,AGROTRON K 430 PROFILINE) 30-710
30.6.4 - Cab - Version with pneumatic cab suspension (G0.03.01) (AGROTRON K 610
PROFILINE) 30-718
30.6.5 - Hood and side panels (G0.01.01) 30-726
30.6.6 - Battery support (G0.01.04) 30-729
30.6.7 - Cab access steps (G0.03.03) 30-730
30.6.8 - Fixed front fenders 30-731
30.6.9 - Adjustable front fenders (G0.04.01) 30-732
30.6.10 - Cab door lock, cable 30-733
30.6.11 - Steering column switch (G0.06.05) 30-735
30.6.12 - Shuttle control selector 30-738
30.6.13 - RH console (G0.06.01) 30-740
30.6.14 - Top right interior cover fl ap 30-744
30.6.15 - Top LH fl ap - Version with automatic A/C 30-745
30.6.16 - Top inner LH fl ap - Version with automatic A/C 30-746
30.6.17 - Instrument panel (G0.06.06) 30-747
30.6.18 - Cab roof lining 30-750
30.6.19 - Floor mat 30-751
30.6.20 - Seat (G0.08.01) 30-753
30.6.21 - Multifunction armrest 30-755
30.6.22 - Heating and air conditioning assembly - Version with manual A/C 30-756
30.6.23 - Heating and air conditioning assembly - Version with automatic A/C (G0.09.03) 30-759
30.6.24 - Air conditioning system (G0.09.01) 30-761
30.6.25 - Air conditioning control panel 30-765
30.6.26 - Air conditioning compressor 30-766
30.6.27 - Condenser 30-768
30.6.28 - Receiver-drier 30-769
30.6.29 - Air-conditioning evaporator - Version with manual A/C 30-770
30.6.30 - Air-conditioning evaporator - antifreeze sensor - Version with automatic A/C 30-772
30.6.31 - Heating valve - Version with manual A/C 30-774
30.6.32 - Heating valve - Version with automatic A/C 30-776
30.6.33 - Heating radiator - Version with manual A/C 30-778
30.6.34 - Heating radiator - Version with automatic A/C 30-780
30.6.35 - A/C fan - Version with manual A/C 30-783
30.6.36 - A/C fan - Version with automatic A/C 30-785
30.6.37 - Antifreeze thermostat - Version with manual A/C 30-788
30.6.38 - Air recirculation motor 30-790
30.6.39 - Brake master cylinders (G0.11.01) 30-792
30.6.40 - Parking brake tie rod 30-795
30.6.41 - Parking brake tie rod - adjustment 30-797
30.6.42 - Steering wheel (G0.13.01) 30-798
30.6.43 - Gear lever, control cable 30-799
30.6.44 - Creeper gear lever - control cable 30-801
30.6.45 - Rear PTO lever, control cable 30-803
30.6.46 - Syncro PTO linkage 30-805
30.7 - H0 - Hydraulic system 30-807
30.7.1 - Power steering pump (H0.01.01) 30-807
30.7.2 - Changing the hydraulic services oil (H0.01.04) 30-809
30.7.3 - Hydraulic services oil tank (H0.01.02) 30-811
30.7.4 - Load Sensing variable displacement pump (H0.01.03) 30-814
30.7.5 - Transmission circuit pump 30-818
30.7.6 - Compressed air circuit antifreeze pump 30-823
30.7.7 - Power steering valve (H0.02.01) 30-824
30.7.8 - Checking and adjustment of the power steering calibration 30-827
30.7.9 - Power steering disassembly 30-828
30.7.10 - GEARBOX OIL COOLER 30-843
30.7.11 - Front axle with suspension cylinders 30-845
30.7.12 - Auxiliary services control valve - Complete assembly 30-848
30.7.13 - LH directional control valves 30-852
30.7.14 - RH control valves - Version with front lift 30-859
30.7.15 - Circuit bleeding procedure (E0.03.01) 30-864
30.7.16 - Hydraulic trailer braking valve 30-866
30.7.17 - 2-way trailer air braking valve 30-867
30.7.18 - Air reservoir for air braking (H0.09.03) 30-870
30.7.19 - Pressure reducer valve for the cab suspension 30-873
30.7.20 - Compressed air circuit supply pressure control valve 30-875
30.7.21 - Remote control 30-876
30.7.22 - Lubrication pressure control valve 30-881
30.7.23 - Electro-hydraulic shift control module 30-882
30.7.24 - Disassembly of the electro-hydraulic shift control module 30-888
30.7.25 - Electro-hydraulic road/fi eld shift control module 30-901
30.8 - L0 - Electrical system 30-907
30.8.1 - Battery 30-907
30.8.2 - Alternator 30-908
30.8.3 - Clutch pedal potentiometer 30-909
30.8.4 - Clutch pedal proximity sensor 30-912
30.8.5 - Accelerator potentiometer 30-913
30.8.6 - Front suspension position sensor 30-915
30.8.7 - Front axle suspension position sensor 30-917
30.8.8 - Front suspension solenoid valves assy (H0.04.01) 30-918
30.8.9 - Steering position sensor assembly 30-920
30.8.10 - Proportional valve and speed sensor - main clutch 30-929
30.8.11 - Speed sensor/road speed 30-932
30.8.12 - Temperature sensor 30-933
30.8.13 - Fan speed resistor - Version with manual A/C 30-934
30.8.14 - Ventilation unit air temperature sensor - Version with automatic A/C 30-936
30.9 - M0 - Front PTO 30-937
30.9.1 - 1000E rpm (M0.00.01) 30-937
30.9.2 - Front PTO fl exible coupling 30-938
30.10 - N0 - Front lift 30-939
30.10.1 - Front lift - version with front PTO (N0.01.01) 30-939
30.10.2 - Front lift cylinders 30-941
30.11 - R0 - Rear lift 30-943
30.11.1 - Rear lift 30-943
30.11.2 - Bush 30-948
30.11.3 - Lift control valve 30-949
30.11.4 - Draft sensor 30-950
30.11.5 - Position sensor 30-951
30.11.6 - Checking and calibrating the position sensor 30-952
30.12 - S0 - Wheels 30-955
30.12.1 - Front wheels (S0.01.01) 30-955
30.12.2 - Rear wheels (S0.02.01) 30-957
40 - WIRING DIAGRAMS
40.1 - Introduction 40-2
40.1.1 - Structure of the unit 40-2
40.1.2 - Wiring and components index (AGROTRON K 420 PROFILINE) 40-8
40.1.3 - Wiring and components index (AGROTRON K 610 PROFILINE) 40-17
40.1.4 - Wiring and components index (AGROTRON K 430 PROFILINE) 40-27
40.2 - Components 40-37
40.2.1 - Components 40-37
40.3 - Systems 40-43
40.3.1 - Earthing points 40-43
40.3.2 - Starting (AGROTRON K 420 PROFILINE) 40-45
40.3.3 - Starting (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-47
40.3.4 - Preheating (AGROTRON K 420 PROFILINE) 40-49
40.3.5 - Preheating (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-51
40.3.6 - Electronic engine control (AGROTRON K 420 PROFILINE) 40-53
40.3.7 - Electronic engine control (AGROTRON K 610 PROFILINE) 40-55
40.3.8 - Electronic engine control (AGROTRON K 430 PROFILINE) 40-57
40.3.9 - Diagnostics - accessories (AGROTRON K 420 PROFILINE) 40-59
40.3.10 - Diagnostics - accessories (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 40-61
40.3.11 - Instrument panel (AGROTRON K 420 PROFILINE) 40-63
40.3.12 - Instrument panel (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-64
40.3.13 - Worklights (AGROTRON K 420 PROFILINE) 40-65
40.3.14 - Worklights (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-67
40.3.15 - Manual A/C (AGROTRON K 420 PROFILINE) 40-69
40.3.16 - Manual A/C (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-71
40.3.17 - Automatic A/C (AGROTRON K 420 PROFILINE) 40-73
40.3.18 - Automatic A/C (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-75
40.3.19 - Radio (AGROTRON K 420 PROFILINE) 40-77
40.3.20 - Radio (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-78
40.3.21 - Lights - Version without front lift (AGROTRON K 420 PROFILINE) 40-79
40.3.22 - Lights - Version without front lift (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 40-82
40.3.23 - Lights - Version with front lift (AGROTRON K 420 PROFILINE) 40-85
40.3.24 - Lights - Version with front lift (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 40-88
40.3.25 - Wipers (AGROTRON K 420 PROFILINE) 40-91
40.3.26 - Wipers (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-93
40.3.27 - Transmission (AGROTRON K 420 PROFILINE) 40-95
40.3.28 - Transmission (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-98
40.3.29 - PTO (AGROTRON K 420 PROFILINE) 40-101
40.3.30 - PTO (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-103
40.3.31 - Can Bus - Version with automatic A/C (AGROTRON K 420 PROFILINE) 40-105
40.3.32 - Can Bus - Version with automatic A/C (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 40-107
40.3.33 - Can Bus - Version with manual A/C (AGROTRON K 420 PROFILINE) 40-109
40.3.34 - Can Bus - Version with manual A/C (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 40-111
40.3.35 - Control Valves (AGROTRON K 420 PROFILINE) 40-113
40.3.36 - Control Valves (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-114
40.3.37 - Braking system (AGROTRON K 420 PROFILINE) 40-115
40.3.38 - Braking system (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-117
40.3.39 - Front axle suspension (AGROTRON K 420 PROFILINE) 40-119
40.3.40 - Front axle suspension (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 40-120
40.3.41 - ASM - 4WD - Differential (AGROTRON K 420 PROFILINE) 40-122
40.3.42 - ASM - 4WD - Differential (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 40-124
40.3.43 - Rear lift (AGROTRON K 420 PROFILINE) 40-126
40.3.44 - Rear lift (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-128
40.4 - Wiring harnesses 40-130
40.4.1 - Battery negative lead - 0.014.5144.4/10 40-130
40.4.2 - Positions of battery negative wiring connectors 40-131
40.4.3 - Battery positive lead - 0.014.5132.4/10 40-133
40.4.4 - Positions of battery positive wiring connectors 40-134
40.4.5 - Power supply wiring loom (1/2) - 0.014.3658.4/10 40-137
40.4.6 - Positions of power supply wiring connectors (1/2) 40-138
40.4.7 - Power supply wiring loom (2/2) - 0.014.1563.4/10 (AGROTRON K 420
PROFILINE,AGROTRON K 430 PROFILINE) 40-140
40.4.8 - Positions of power supply wiring connectors (2/2) (AGROTRON K 420
PROFILINE,AGROTRON K 430 PROFILINE) 40-141
40.4.9 - Power supply wiring loom (2/2) - 0.014.1564.4 (AGROTRON K 610 PROFILINE) 40-144
40.4.10 - Positions of power supply wiring connectors (2/2) (AGROTRON K 610 PROFILINE) 40-145
40.4.11 - Engine hood wiring loom - 0.013.0663.4/30 40-146
40.4.12 - Positions of engine hood wiring connectors 40-147
40.4.13 - Combustion engine wiring loom - 4-cylinder version - 04215653 (AGROTRON K 420
PROFILINE) 40-149
40.4.14 - Positions of engine wiring connectors - 4-cylinder version (AGROTRON K 420
PROFILINE) 40-150
40.4.15 - Combustion engine wiring loom - 4-cylinder version - 04215880 (AGROTRON K 430
PROFILINE) 40-152
40.4.16 - Positions of engine wiring connectors - 4-cylinder version (AGROTRON K 430
PROFILINE) 40-153
40.4.17 - Combustion engine wiring loom - 6-cylinder version - 04215830 (AGROTRON K 610
PROFILINE) 40-155
40.4.18 - Positions of engine wiring connectors - 6-cylinder version (AGROTRON K 610
PROFILINE) 40-156
40.4.19 - Engine wiring loom - 0.014.3650.4/20 (AGROTRON K 420 PROFILINE) 40-158
40.4.20 - Positions of engine wiring connectors (AGROTRON K 420 PROFILINE) 40-159
40.4.21 - Engine wiring loom - 0.015.8061.4/10 (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 40-161
40.4.22 - Positions of engine wiring connectors (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 40-162
40.4.23 - Front axle suspension wiring loom - 0.013.9327.4/50 40-164
40.4.24 - Positions of front axle suspension wiring connectors 40-165
40.4.25 - Lights selector switch wiring loom - 0.014.0007.4 40-167
40.4.26 - Positions of lights selector switch wiring connectors 40-168
40.4.27 - Instrument panel wiring loom - 0.014.3649.4/60 40-170
40.4.28 - Positions of instrument panel wiring connectors 40-173
40.4.29 - Braking and front lift interface wiring loom - 0.015.7461.4/20 40-178
40.4.30 - Positions of braking interface and front lift wiring connectors 40-179
40.4.31 - RH transmission wiring loom - 0.015.8060.4/10 40-181
40.4.32 - Positions of RH transmission wiring connectors 40-183
40.4.33 - LH transmission wiring loom - 0.015.8057.4/10 40-187
40.4.34 - Positions of LH transmission wiring connectors 40-189
40.4.35 - Central wiring loom - 0.015.8056.4/20 (AGROTRON K 420 PROFILINE) 40-193
40.4.36 - Positions of central wiring connectors (AGROTRON K 420 PROFILINE) 40-197
40.4.37 - Central wiring loom - 0.015.8055.4/30 (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 40-202
40.4.38 - Positions of central wiring connectors (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 40-207
40.4.39 - Fender wiring loom - 0.013.9309.4/30 40-215
40.4.40 - Positions of fender wiring connectors 40-217
40.4.41 - Control valves wiring loom - 0.014.1612.4/30 40-220
40.4.42 - Positions of remote valve wiring connectors 40-221
40.4.43 - Roof line wiring loom - Version with automatic A/C - 0.014.2598.4/50 40-223
40.4.44 - Positions of roof line wiring connectors - Version with automatic climate control 40-225
40.4.45 - Roof line wiring loom - 0.013.9304.4/70 40-229
40.4.46 - Positions of roof line wiring connectors 40-231
40.4.47 - Arm worklight controls wiring loom - Version with front lift - 0.014.1875.4/10 40-235
40.4.48 - Position of wiring connectors for arm worklights - Version with front suspension 40-236
40.4.49 - Cab roof front and rear worklights wiring loom - 0.015.9792.4 40-238
40.4.50 - Positions of wiring connectors for front and rear worklights on cab roof 40-240
40.4.51 - Arm worklight controls wiring loom - Version without front lift - 0.014.1874.4/20 40-242
40.4.52 - Position of wiring connectors for arm worklights - Version without front lift 40-243
40.4.53 - Arm worklights wiring loom - 0.014.0732.4/10 40-245
40.4.54 - Positions of wiring connectors for arm worklights 40-246
40.4.55 - Supplementary arm worklights wiring loom - 0.014.0002.4 40-248
40.4.56 - Positions of wiring connectors for auxiliary worklights on arms - Version with front lift 40-249
40.4.57 - Front hood worklights wiring loom - 0.013.4085.4/20 40-251
40.4.58 - Positions of wiring connectors for front worklights on hood 40-252
40.4.59 - Front wipers wiring loom - 0.014.1567.4/10 40-254
40.4.60 - Positions of windscreen wiper wiring connectors 40-255
40.4.61 - Cab ground wiring loom - 0.014.8351.4 40-257
40.4.62 - Positions of cab earth wiring connectors 40-258
40.4.63 - Rotating beacon wiring loom - 0.011.3824.4/10 40-260
40.4.64 - Positions of rotary beacon wiring connectors 40-261
40.4.65 - Cab comfort package wiring loom - 0.015.5452.4 40-263
40.4.66 - Positions of cab comfort package wiring connectors 40-264
40.4.67 - Trailer brake wiring loom (Italy) - 04437356.4/10 40-266
40.4.68 - Positions of trailer braking wiring connectors - Italy 40-267
40.4.69 - Trailer brake wiring loom (Germany) - 04437355.4/10 40-269
40.4.70 - Positions of trailer braking wiring connectors - Germany 40-270
Tags: k610
TABLE OF CONTENTS
0 - INTRODUCTION
0.1 - Introduction 0-2
0.1.1 - Safety notes 0-3
0.1.2 - General safety rules 0-4
0.1.3 - Safety precautions for removal and refi tting operations 0-6
0.1.4 - Lifting instructions 0-8
0.1.5 - Tightening torques 0-10
0.1.6 - Threadlockers, adhesives, sealants and lubricants 0-14
0.1.7 - Conversion factors 0-16
10 - TECHNICAL CHARACTERISTICS
10.1 - Engine 10-2
10.1.1 - Technical data (AGROTRON K 420 PROFILINE) 10-2
10.1.2 - Technical data (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 10-7
10.2 - Transmission 10-20
10.2.1 - Transmission 10-20
10.2.2 - Transmission detachment points 10-38
10.2.3 - Rear PTO 10-40
10.3 - Rear axle 10-45
10.3.1 - Rear axle 10-45
10.4 - Front axle 10-47
10.4.1 - Front axle - Version with suspension (with electrohydraulic differential lock and ASM/
SBA) 10-47
10.4.2 - Front axle - Version without suspension (with electrohydraulic differential lock) 10-49
10.4.3 - Front axle - Version without suspension (with self-locking differential) (AGROTRON K
420 PROFILINE,AGROTRON K 430 PROFILINE) 10-50
10.5 - Hydraulic system 10-51
10.5.1 - Hydraulic system 10-51
10.5.2 - Hydraulic pump 10-54
10.5.3 - Steering gear pump 10-58
10.5.4 - Variable displacement pump 10-59
10.5.5 - Load sensing valve, pressure cut-off valve 10-62
10.5.6 - Gear pump for ZF 7100 gearbox (AGROTRON K 420 PROFILINE) 10-70
10.5.7 - Gear pump for transmission ZF 7100 (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 10-71
10.5.8 - Power steering valve 10-72
10.5.9 - Hydraulic front axle suspension 10-73
10.5.10 - Remote control valve 10-76
10.5.11 - Braking system 10-83
10.5.12 - Hydraulic trailer braking system - Italy version 10-86
10.5.13 - Hydraulic trailer braking system - Export version 10-88
10.5.14 - Air trailer braking system - Italy version 10-90
10.5.15 - Air trailer braking system - Export version 10-91
10.5.16 - Trailer air braking valve (2-way) 10-93
10.5.17 - Trailer air braking valve (1-way) 10-94
10.5.18 - Compressor, antifreeze pump, pressure limiting valve 10-95
10.5.19 - Pressure test points on the electro-hydraulic shift control module 10-98
20 - CALIBRATIONS AND ELECTRONIC DIAGNOSIS
20.1 - Diagnostic instrument 20-2
20.1.1 - All Round Tester 20-2
20.1.2 - ART(r) connection to the HLHP control units 20-7
20.1.3 - SERDIA 2000 level III software 20-8
20.1.4 - Connecting the computer with Serdia software to the engine control unit 20-9
20.2 - Introduction to the tractors electronic system 20-10
20.2.1 - Electronic system 20-10
20.2.2 - CANBUS System 20-11
20.2.3 - Automatic A/C system 20-14
20.2.4 - Engine ECU (AGROTRON K 420 PROFILINE) 20-16
20.2.5 - Engine ECU (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 20-18
20.2.6 - HLHP Control unit 20-20
20.2.7 - Transmission control unit 20-28
20.2.8 - Instrument panel 20-30
20.3 - Putting the tractor into service 20-31
20.3.1 - Introduction to commissioning the tractor 20-31
20.3.2 - Renewal of the engine control unit - Introduction 20-32
20.3.3 - Renewal of the engine control unit - Reading and saving DATASET 20-33
20.3.4 - Renewal of the engine control unit - Programming the control unit with DATASET 20-34
20.3.5 - Renewal of the engine control unit - Calibration of the accelerator pedal 20-36
20.3.6 - Renewal of the engine control unit - Calibration of the hand throttle lever 20-38
20.3.7 - Renewal of the transmission control unit - Introduction 20-41
20.3.8 - Renewal of the transmission control unit - Transmission type confi guration 20-42
20.3.9 - Renewal of the transmission control unit - Tyres type confi guration 20-45
20.3.10 - Renewal of the transmission control unit - Confi guration of the wheel circumference
(using the ART) 20-48
20.3.11 - Renewal of the transmission control unit - Confi guration of the wheel circumference
(without using the ART) 20-51
20.3.12 - Renewal of the transmission control unit - Confi guration of the maximum travel speed 20-52
20.3.13 - Renewal of the transmission control unit - Calibration of the clutch pedal 20-55
20.3.14 - Renewal of the transmission control unit - Calibration of the main clutch 20-58
20.3.15 - Renewal of the transmission control unit - Calibration of the FIELD/ROAD sensor 20-61
20.3.16 - Renewal of the HLHP control unit - Introduction 20-64
20.3.17 - Renewal of the HLHP control unit - Initialization of the HLHP control unit 20-65
20.3.18 - Renewal of the HLHP control unit - Confi guration of the tractor model 20-67
20.3.19 - Renewal of the HLHP control unit - Confi gure the system for presence of front PTO 20-69
20.3.20 - Renewal of the HLHP control unit - SBA / ASM system enable 20-71
20.3.21 - Renewal of the HLHP control unit - Calibration the steering angle sensor 20-73
20.3.22 - Renewal of the HLHP control unit - Confi guration for presence of the RADAR 20-75
20.3.23 - Renewal of the HLHP control unit - Calibrating low and high positions of the lift 20-78
20.3.24 - Renewal of the HLHP control unit - Front axle suspension system enable 20-81
20.3.25 - Renewal of the HLHP control unit - Setting the instrument control panel display
language 20-83
20.3.26 - Renewal of the HLHP control unit - Confi guration for presence of the automatic A/C 20-85
20.3.27 - Renewal of the HLHP control unit - Confi guring the quantity of auxiliary services 20-87
20.3.28 - Renewal of the HLHP control unit - Rear control valves identifi cation 20-90
20.3.29 - Renewal of the HLHP control unit - Confi guration for presence of the front lift 20-92
20.3.30 - Renewal of the armrest control unit - Introduction 20-94
20.3.31 - Renewal of the armrest control unit - Calibration of control valves n°3 and n°4 joystick 20-95
20.3.32 - Replacing the automatic A/C ECU - Introduction 20-101
20.3.33 - Replacing the automatic A/C ECU - Calibrating the heating circuit valve 20-102
20.3.34 - Replacing the automatic A/C ECU - Calibrating the air recirculation motors 20-104
20.3.35 - Cancellation of all alarms 20-106
20.4 - ECU alarms 20-108
20.4.1 - List of ECU alarms (AGROTRON K 420 PROFILINE) 20-108
20.4.2 - List of control unit alarms (AGROTRON K 610 PROFILINE) 20-118
20.4.3 - List of control unit alarms 20-133
20.4.4 - Automatic A/C ECU alarms 20-148
20.4.5 - Engine alarms 20-150
20.4.6 - Transmission alarms 20-347
20.4.7 - Armrest alarms 20-418
20.4.8 - Electrohydraulic control valve alarms 20-422
20.4.9 - Canbus alarms 20-449
20.4.10 - HLHP alarms 20-476
20.4.11 - Climate control alarms 20-541
30 - METHOD OF INTERVENTION
30.1 - B0 - Engine 30-2
30.1.1 - Engine - Separation from the transmission (B0.00.02) 30-2
30.1.2 - Engine (B0.00.01) 30-7
30.1.3 - Checking the compression pressure (AGROTRON K 420 PROFILINE) 30-12
30.1.4 - Checking the compression pressure (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-15
30.1.5 - Removing and installing the crankcase bleeding (AGROTRON K 420 PROFILINE) 30-18
30.1.6 - Removing and installing the crankcase bleeding (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-20
30.1.7 - Removing and installing front cover (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-27
30.1.8 - Installing and removing turning gear (AGROTRON K 420 PROFILINE) 30-32
30.1.9 - Removing and installing the crankshaft (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-34
30.1.10 - Removing and installing torsional vibration damper (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-45
30.1.11 - Fan and air conditioning compressor drive belts (B0.02.03) 30-47
30.1.12 - Tension adjustment of the fan and air conditioning compressor drive belt 30-48
30.1.13 - Alternator and fuel pump drive belt 30-49
30.1.14 - Tensioning the alternator and fuel pump drive belt 30-50
30.1.15 - Removing and installing the fl ywheel (AGROTRON K 420 PROFILINE) 30-51
30.1.16 - Removing and installing the fl ywheel (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-53
30.1.17 - Removing and installing the belt tensioner (V-rib belt) (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-56
30.1.18 - Air compressor drive belt 30-60
30.1.19 - Tensioning the air compressor drivebelt 30-61
30.1.20 - Renewing the crankshaft sealing ring (fl ywheel side) (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-62
30.1.21 - Renewing the crankshaft sealing ring (opposite side to fl ywheel) (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-66
30.1.22 - Removing and installing the piston and con rod (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-71
30.1.23 - Checking the piston (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE)
30-78
30.1.24 - Checking piston overhang (AGROTRON K 420 PROFILINE) 30-81
30.1.25 - Checking the piston rings and piston ring grooves (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-84
30.1.26 - Checking the con rod (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 30-88
30.1.27 - Removing and installing the camshaft (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-96
30.1.28 - Checking the camshaft (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 30-101
30.1.29 - Removing and installing the connection housing (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-103
30.1.30 - Removing and installing the gearcase (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-106
30.1.31 - Removing and installing the valves (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-116
30.1.32 - Checking and setting the valve clearance (AGROTRON K 420 PROFILINE) 30-122
30.1.33 - Checking the valves (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE)
30-126
30.1.34 - Checking the valve lag (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 30-128
30.1.35 - Checking and setting the valve clearance - with or without removal of exhaust return
module (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 30-130
30.1.36 - Checking and setting the valve clearance - with exhaust return module installed
(AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 30-140
30.1.37 - Checking the valve guide (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 30-153
30.1.38 - Removing and installing the rocker arm and rocker arm bracket (AGROTRON K 420
PROFILINE) 30-155
30.1.39 - Removing and installing the rocker arm and rocker arm bracket (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-159
30.1.40 - Disassembling, assembling and checking the rocker arm and rocker arm bracket
(AGROTRON K 420 PROFILINE) 30-166
30.1.41 - Disassembling, assembling and checking the rocker arm and rocker arm bracket
(AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 30-170
30.1.42 - Removing and installing the cylinder head (AGROTRON K 420 PROFILINE) 30-174
30.1.43 - Removing and installing the cylinder head (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-182
30.1.44 - Checking the cylinder head (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 30-191
30.1.45 - Removing and installing the oil cooler housing (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-191
30.1.46 - Removing and installing the oil cooler (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-195
30.1.47 - Removing and installing the radiator tank (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-197
30.1.48 - Removing and installing the piston cooling nozzles (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-200
30.1.49 - Removing and installing the oil suction intake pipe (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-201
30.1.50 - Removing and installing the lube oil tray (AGROTRON K 610 PROFILINE,AGROTRON
K 430 PROFILINE) 30-203
30.1.51 - Removing and installing the air bearing (AGROTRON K 420 PROFILINE) 30-205
30.1.52 - Removing and installing the high-pressure pump (Installation position A) (AGROTRON
K 610 PROFILINE,AGROTRON K 430 PROFILINE) 30-208
30.1.53 - Removing and installing the high-pressure pump (Installation position B) (AGROTRON
K 610 PROFILINE,AGROTRON K 430 PROFILINE) 30-212
30.1.54 - Removing and installing the fuel injectors (AGROTRON K 420 PROFILINE) 30-216
30.1.55 - Removing and installing the pressure limiting valve (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-220
30.1.56 - Removing and installing the rail (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 30-223
30.1.57 - Removing and installing the engine shutdown (AGROTRON K 420 PROFILINE) 30-229
30.1.58 - Removing and installing the coolant pump (AGROTRON K 420 PROFILINE) 30-232
30.1.59 - Removing and installing the coolant pump (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-235
30.1.60 - Removing and installing the coolant thermostat (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-241
30.1.61 - Checking the coolant thermostat (AGROTRON K 420 PROFILINE) 30-243
30.1.62 - Checking the coolant thermostat when uninstalled (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-245
30.1.63 - Removing and installing the V-belt pulley (AGROTRON K 420 PROFILINE) 30-247
30.1.64 - Removing and installing the fan drive (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-250
30.1.65 - Removing and installing the fan console (AGROTRON K 610 PROFILINE,AGROTRON
K 430 PROFILINE) 30-254
30.1.66 - Dismantling and assembling the fan drive (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-259
30.1.67 - Removing and installing the charge air line (AGROTRON K 420 PROFILINE) 30-265
30.1.68 - Removing and installing the charge air line (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-269
30.1.69 - Remove and install exhaust manifold (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-275
30.1.70 - Removing and installing the exhaust line (AGROTRON K 420 PROFILINE) 30-277
30.1.71 - Removing and installing the exhaust return module (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-280
30.1.72 - Removing and installing the turbocharger (AGROTRON K 420 PROFILINE) 30-286
30.1.73 - Removing and installing the turbocharger (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-291
30.2 - C0 - Engine accessories 30-295
30.2.1 - Changing the coolant and fl ushing the circuit (C0.01.02) 30-295
30.2.2 - Engine cooling system radiator (C0.01.01) 30-297
30.2.3 - Expansion tank (C0.01.04) 30-300
30.2.4 - Fan (AGROTRON K 420 PROFILINE) 30-302
30.2.5 - Exchangers, radiators - Complete assembly (C0.01.03) 30-304
30.2.6 - Charging air cooling (C0.02.02) 30-310
30.2.7 - Air cleaner (C0.02.01) 30-311
30.2.8 - Remove and install fuel fi lter console (AGROTRON K 420 PROFILINE) 30-313
30.2.9 - Remove and install fuel fi lter console (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 30-316
30.2.10 - Fuel tank - Version without pneumatic cab suspension 30-322
30.2.11 - Fuel tank - Version with pneumatic cab suspension (C0.03.01) 30-324
30.2.12 - Fuel cooler 30-327
30.2.13 - Removing and installing the fuel supply pump (AGROTRON K 420 PROFILINE) 30-328
30.2.14 - Removing and installing the fuel supply pump (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-331
30.2.15 - Removing and installing the heating plugs (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-335
30.2.16 - Remove and install the heating fl ange (AGROTRON K 420 PROFILINE) 30-337
30.2.17 - Starter motor (AGROTRON K 420 PROFILINE) 30-339
30.2.18 - Starter motor (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 30-340
30.2.19 - Exhaust pipe - Version with pneumatic cab suspension (C0.06.01) 30-342
30.2.20 - Exhaust pipe - Version without pneumatic cab suspension 30-343
30.2.21 - Exhaust head pipe (C0.06.02) 30-344
30.2.22 - Intermediate manifold (C0.06.03) 30-346
30.2.23 - Air compressor 30-347
30.2.24 - Removing and installing the cable harness (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-349
30.2.25 - Removing and installing pressure sensor/temperature sensor (charge air)
(AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 30-359
30.2.26 - Remove and install coolant temperature sensor (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-361
30.2.27 - Removing and installing the thermostat (AGROTRON K 420 PROFILINE) 30-363
30.2.28 - Removing and installing temperature transmitter (AGROTRON K 420 PROFILINE) 30-365
30.2.29 - Removing and installing the generator (operating side) (AGROTRON K 420
PROFILINE) 30-367
30.2.30 - Removing and installing the generator (operating side) (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-372
30.2.31 - Removing and installing the impulse transmitter (camshaft) (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-376
30.2.32 - Removing and installing the oil pressure switch (AGROTRON K 420 PROFILINE) 30-378
30.2.33 - Removing and installing the oil pressure switch (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-380
30.2.34 - Removing and installing the rail pressure sensor (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-382
30.2.35 - Removing and installing the solenoid valve (exhaust return line) (AGROTRON K 610
PROFILINE,AGROTRON K 430 PROFILINE) 30-386
30.3 - D0 - Transmission 30-389
30.3.1 - Checking the transmission oil level 30-389
30.3.2 - Changing the transmission oil (D0.00.01) 30-391
30.3.3 - Changing the gearbox oil fi lter 30-393
30.3.4 - Rear axle-powershift transmission detachment/attachment 30-395
30.3.5 - Electro-hydraulic road/fi eld shift control unit 30-402
30.3.6 - Joining the POWERSHIFT transmission/clutch housing 30-404
30.3.7 - Main clutch 30-405
30.3.8 - Clutch housing 30-421
30.3.9 - Clutches A - B 30-425
30.3.10 - Adjustment of bearing clearance - clutch unit A/B 30-433
30.3.11 - Clutches C - D 30-434
30.3.12 - Adjustment of bearing clearance - clutch unit D/C 30-444
30.3.13 - Removal of the POWERSHIFT assembly 30-445
30.3.14 - Output shaft - POWERSHIFT transmission 30-446
30.3.15 - Adjustment of bearing clearance - output shaft 30-447
30.3.16 - Output shaft 30-449
30.3.17 - Torsional spring plate (D0.05.01) 30-452
30.3.18 - Main shaft 30-454
30.3.19 - dual gear shaft 30-481
30.3.20 - Adjustment of bearing clearance - clutches A/B/C/D and dual gear shaft 30-482
30.3.21 - Adjustment of bearing clearance - dual gear shaft 30-485
30.3.22 - Selector shaft 30-487
30.3.23 - Positioning and adjustment of selector rods and selector forks 30-488
30.3.24 - Adjustment of the PTO control 30-497
30.3.25 - Bevel pinion assembly 30-498
30.3.26 - Creeper 30-513
30.3.27 - Creeper unit cover 30-520
30.3.28 - Ground speed PTO 30-527
30.3.29 - Adjustment of bearing clearance: 0 - 0.15 mm 30-530
30.3.30 - Adjustment of end fl oat 30-532
30.3.31 - PTO transmission 30-533
30.3.32 - Adjustment of the clutch shaft bearing 30-550
30.3.33 - Adjustment of fl anged shaft bearing 30-552
30.3.34 - Four-wheel drive assembly 30-553
30.3.35 - Four-wheel drive 30-554
30.3.36 - Transmission shaft - 4WD shaft - Version without front axle suspension 30-565
30.3.37 - Transmission shaft - 4WD shaft - Version with front axle suspension (F0.04.01) 30-568
30.4 - E0 - Rear axle 30-571
30.4.1 - Checking the oil level of the rear axle fi nal drives 30-571
30.4.2 - Changing the rear axle fi nal drives oil 30-572
30.4.3 - Final drive housing 30-574
30.4.4 - Adjustment of bearing preload of rear axle shaft support 30-581
30.4.5 - Adjustment of planet carrier end fl oat 30-584
30.4.6 - Rear brakes 30-585
30.4.7 - Adjustment of the rear brake 30-593
30.4.8 - Rear differential 30-595
30.4.9 - Adjustment of the crown wheel 30-604
30.4.10 - Adjustment of the bearing preload 30-605
30.4.11 - Adjusting the braking device 30-607
30.5 - F0 - Front axle 30-608
30.5.1 - Troubleshooting 30-608
30.5.2 - Front support - Version without front axle suspension 30-612
30.5.3 - Front support - Version with front axle suspension 30-614
30.5.4 - Toe-in/steering angle/assembly tests 30-617
30.5.5 - Front axle and swinging support - Version with front axle suspension (F0.01.01) 30-621
30.5.6 - Front axle - Version without front axle suspension (F0.03.01) 30-625
30.5.7 - Steering cylinders assembly 30-627
30.5.8 - Checking the bevel gear pair 30-633
30.5.9 - ML differential carrier assembly 30-634
30.5.10 - Differential disassembly - ML version 30-643
30.5.11 - LS Differential carrier assembly 30-653
30.5.12 - Differential disassembly - LS version 30-662
30.5.13 - Flange assembly 30-666
30.5.14 - Front axle bevel pinion assembly 30-670
30.5.15 - Planetary reduction gear assembly 30-678
30.5.16 - Wheel hub assembly 30-682
30.5.17 - Toe-in - steering angle - post-assembly checks 30-693
30.6 - G0 - Bodywork - Cab - Platform 30-696
30.6.1 - Cab - Version without pneumatic cab suspension (AGROTRON K 420
PROFILINE,AGROTRON K 430 PROFILINE) 30-696
30.6.2 - Cab - Version without pneumatic cab suspension (AGROTRON K 610 PROFILINE) 30-703
30.6.3 - Cab - Version with pneumatic cab suspension (G0.03.01) (AGROTRON K 420
PROFILINE,AGROTRON K 430 PROFILINE) 30-710
30.6.4 - Cab - Version with pneumatic cab suspension (G0.03.01) (AGROTRON K 610
PROFILINE) 30-718
30.6.5 - Hood and side panels (G0.01.01) 30-726
30.6.6 - Battery support (G0.01.04) 30-729
30.6.7 - Cab access steps (G0.03.03) 30-730
30.6.8 - Fixed front fenders 30-731
30.6.9 - Adjustable front fenders (G0.04.01) 30-732
30.6.10 - Cab door lock, cable 30-733
30.6.11 - Steering column switch (G0.06.05) 30-735
30.6.12 - Shuttle control selector 30-738
30.6.13 - RH console (G0.06.01) 30-740
30.6.14 - Top right interior cover fl ap 30-744
30.6.15 - Top LH fl ap - Version with automatic A/C 30-745
30.6.16 - Top inner LH fl ap - Version with automatic A/C 30-746
30.6.17 - Instrument panel (G0.06.06) 30-747
30.6.18 - Cab roof lining 30-750
30.6.19 - Floor mat 30-751
30.6.20 - Seat (G0.08.01) 30-753
30.6.21 - Multifunction armrest 30-755
30.6.22 - Heating and air conditioning assembly - Version with manual A/C 30-756
30.6.23 - Heating and air conditioning assembly - Version with automatic A/C (G0.09.03) 30-759
30.6.24 - Air conditioning system (G0.09.01) 30-761
30.6.25 - Air conditioning control panel 30-765
30.6.26 - Air conditioning compressor 30-766
30.6.27 - Condenser 30-768
30.6.28 - Receiver-drier 30-769
30.6.29 - Air-conditioning evaporator - Version with manual A/C 30-770
30.6.30 - Air-conditioning evaporator - antifreeze sensor - Version with automatic A/C 30-772
30.6.31 - Heating valve - Version with manual A/C 30-774
30.6.32 - Heating valve - Version with automatic A/C 30-776
30.6.33 - Heating radiator - Version with manual A/C 30-778
30.6.34 - Heating radiator - Version with automatic A/C 30-780
30.6.35 - A/C fan - Version with manual A/C 30-783
30.6.36 - A/C fan - Version with automatic A/C 30-785
30.6.37 - Antifreeze thermostat - Version with manual A/C 30-788
30.6.38 - Air recirculation motor 30-790
30.6.39 - Brake master cylinders (G0.11.01) 30-792
30.6.40 - Parking brake tie rod 30-795
30.6.41 - Parking brake tie rod - adjustment 30-797
30.6.42 - Steering wheel (G0.13.01) 30-798
30.6.43 - Gear lever, control cable 30-799
30.6.44 - Creeper gear lever - control cable 30-801
30.6.45 - Rear PTO lever, control cable 30-803
30.6.46 - Syncro PTO linkage 30-805
30.7 - H0 - Hydraulic system 30-807
30.7.1 - Power steering pump (H0.01.01) 30-807
30.7.2 - Changing the hydraulic services oil (H0.01.04) 30-809
30.7.3 - Hydraulic services oil tank (H0.01.02) 30-811
30.7.4 - Load Sensing variable displacement pump (H0.01.03) 30-814
30.7.5 - Transmission circuit pump 30-818
30.7.6 - Compressed air circuit antifreeze pump 30-823
30.7.7 - Power steering valve (H0.02.01) 30-824
30.7.8 - Checking and adjustment of the power steering calibration 30-827
30.7.9 - Power steering disassembly 30-828
30.7.10 - GEARBOX OIL COOLER 30-843
30.7.11 - Front axle with suspension cylinders 30-845
30.7.12 - Auxiliary services control valve - Complete assembly 30-848
30.7.13 - LH directional control valves 30-852
30.7.14 - RH control valves - Version with front lift 30-859
30.7.15 - Circuit bleeding procedure (E0.03.01) 30-864
30.7.16 - Hydraulic trailer braking valve 30-866
30.7.17 - 2-way trailer air braking valve 30-867
30.7.18 - Air reservoir for air braking (H0.09.03) 30-870
30.7.19 - Pressure reducer valve for the cab suspension 30-873
30.7.20 - Compressed air circuit supply pressure control valve 30-875
30.7.21 - Remote control 30-876
30.7.22 - Lubrication pressure control valve 30-881
30.7.23 - Electro-hydraulic shift control module 30-882
30.7.24 - Disassembly of the electro-hydraulic shift control module 30-888
30.7.25 - Electro-hydraulic road/fi eld shift control module 30-901
30.8 - L0 - Electrical system 30-907
30.8.1 - Battery 30-907
30.8.2 - Alternator 30-908
30.8.3 - Clutch pedal potentiometer 30-909
30.8.4 - Clutch pedal proximity sensor 30-912
30.8.5 - Accelerator potentiometer 30-913
30.8.6 - Front suspension position sensor 30-915
30.8.7 - Front axle suspension position sensor 30-917
30.8.8 - Front suspension solenoid valves assy (H0.04.01) 30-918
30.8.9 - Steering position sensor assembly 30-920
30.8.10 - Proportional valve and speed sensor - main clutch 30-929
30.8.11 - Speed sensor/road speed 30-932
30.8.12 - Temperature sensor 30-933
30.8.13 - Fan speed resistor - Version with manual A/C 30-934
30.8.14 - Ventilation unit air temperature sensor - Version with automatic A/C 30-936
30.9 - M0 - Front PTO 30-937
30.9.1 - 1000E rpm (M0.00.01) 30-937
30.9.2 - Front PTO fl exible coupling 30-938
30.10 - N0 - Front lift 30-939
30.10.1 - Front lift - version with front PTO (N0.01.01) 30-939
30.10.2 - Front lift cylinders 30-941
30.11 - R0 - Rear lift 30-943
30.11.1 - Rear lift 30-943
30.11.2 - Bush 30-948
30.11.3 - Lift control valve 30-949
30.11.4 - Draft sensor 30-950
30.11.5 - Position sensor 30-951
30.11.6 - Checking and calibrating the position sensor 30-952
30.12 - S0 - Wheels 30-955
30.12.1 - Front wheels (S0.01.01) 30-955
30.12.2 - Rear wheels (S0.02.01) 30-957
40 - WIRING DIAGRAMS
40.1 - Introduction 40-2
40.1.1 - Structure of the unit 40-2
40.1.2 - Wiring and components index (AGROTRON K 420 PROFILINE) 40-8
40.1.3 - Wiring and components index (AGROTRON K 610 PROFILINE) 40-17
40.1.4 - Wiring and components index (AGROTRON K 430 PROFILINE) 40-27
40.2 - Components 40-37
40.2.1 - Components 40-37
40.3 - Systems 40-43
40.3.1 - Earthing points 40-43
40.3.2 - Starting (AGROTRON K 420 PROFILINE) 40-45
40.3.3 - Starting (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-47
40.3.4 - Preheating (AGROTRON K 420 PROFILINE) 40-49
40.3.5 - Preheating (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-51
40.3.6 - Electronic engine control (AGROTRON K 420 PROFILINE) 40-53
40.3.7 - Electronic engine control (AGROTRON K 610 PROFILINE) 40-55
40.3.8 - Electronic engine control (AGROTRON K 430 PROFILINE) 40-57
40.3.9 - Diagnostics - accessories (AGROTRON K 420 PROFILINE) 40-59
40.3.10 - Diagnostics - accessories (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 40-61
40.3.11 - Instrument panel (AGROTRON K 420 PROFILINE) 40-63
40.3.12 - Instrument panel (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-64
40.3.13 - Worklights (AGROTRON K 420 PROFILINE) 40-65
40.3.14 - Worklights (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-67
40.3.15 - Manual A/C (AGROTRON K 420 PROFILINE) 40-69
40.3.16 - Manual A/C (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-71
40.3.17 - Automatic A/C (AGROTRON K 420 PROFILINE) 40-73
40.3.18 - Automatic A/C (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-75
40.3.19 - Radio (AGROTRON K 420 PROFILINE) 40-77
40.3.20 - Radio (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-78
40.3.21 - Lights - Version without front lift (AGROTRON K 420 PROFILINE) 40-79
40.3.22 - Lights - Version without front lift (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 40-82
40.3.23 - Lights - Version with front lift (AGROTRON K 420 PROFILINE) 40-85
40.3.24 - Lights - Version with front lift (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 40-88
40.3.25 - Wipers (AGROTRON K 420 PROFILINE) 40-91
40.3.26 - Wipers (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-93
40.3.27 - Transmission (AGROTRON K 420 PROFILINE) 40-95
40.3.28 - Transmission (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-98
40.3.29 - PTO (AGROTRON K 420 PROFILINE) 40-101
40.3.30 - PTO (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-103
40.3.31 - Can Bus - Version with automatic A/C (AGROTRON K 420 PROFILINE) 40-105
40.3.32 - Can Bus - Version with automatic A/C (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 40-107
40.3.33 - Can Bus - Version with manual A/C (AGROTRON K 420 PROFILINE) 40-109
40.3.34 - Can Bus - Version with manual A/C (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 40-111
40.3.35 - Control Valves (AGROTRON K 420 PROFILINE) 40-113
40.3.36 - Control Valves (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-114
40.3.37 - Braking system (AGROTRON K 420 PROFILINE) 40-115
40.3.38 - Braking system (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-117
40.3.39 - Front axle suspension (AGROTRON K 420 PROFILINE) 40-119
40.3.40 - Front axle suspension (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 40-120
40.3.41 - ASM - 4WD - Differential (AGROTRON K 420 PROFILINE) 40-122
40.3.42 - ASM - 4WD - Differential (AGROTRON K 610 PROFILINE,AGROTRON K 430
PROFILINE) 40-124
40.3.43 - Rear lift (AGROTRON K 420 PROFILINE) 40-126
40.3.44 - Rear lift (AGROTRON K 610 PROFILINE,AGROTRON K 430 PROFILINE) 40-128
40.4 - Wiring harnesses 40-130
40.4.1 - Battery negative lead - 0.014.5144.4/10 40-130
40.4.2 - Positions of battery negative wiring connectors 40-131
40.4.3 - Battery positive lead - 0.014.5132.4/10 40-133
40.4.4 - Positions of battery positive wiring connectors 40-134
40.4.5 - Power supply wiring loom (1/2) - 0.014.3658.4/10 40-137
40.4.6 - Positions of power supply wiring connectors (1/2) 40-138
40.4.7 - Power supply wiring loom (2/2) - 0.014.1563.4/10 (AGROTRON K 420
PROFILINE,AGROTRON K 430 PROFILINE) 40-140
40.4.8 - Positions of power supply wiring connectors (2/2) (AGROTRON K 420
PROFILINE,AGROTRON K 430 PROFILINE) 40-141
40.4.9 - Power supply wiring loom (2/2) - 0.014.1564.4 (AGROTRON K 610 PROFILINE) 40-144
40.4.10 - Positions of power supply wiring connectors (2/2) (AGROTRON K 610 PROFILINE) 40-145
40.4.11 - Engine hood wiring loom - 0.013.0663.4/30 40-146
40.4.12 - Positions of engine hood wiring connectors 40-147
40.4.13 - Combustion engine wiring loom - 4-cylinder version - 04215653 (AGROTRON K 420
PROFILINE) 40-149
40.4.14 - Positions of engine wiring connectors - 4-cylinder version (AGROTRON K 420
PROFILINE) 40-150
40.4.15 - Combustion engine wiring loom - 4-cylinder version - 04215880 (AGROTRON K 430
PROFILINE) 40-152
40.4.16 - Positions of engine wiring connectors - 4-cylinder version (AGROTRON K 430
PROFILINE) 40-153
40.4.17 - Combustion engine wiring loom - 6-cylinder version - 04215830 (AGROTRON K 610
PROFILINE) 40-155
40.4.18 - Positions of engine wiring connectors - 6-cylinder version (AGROTRON K 610
PROFILINE) 40-156
40.4.19 - Engine wiring loom - 0.014.3650.4/20 (AGROTRON K 420 PROFILINE) 40-158
40.4.20 - Positions of engine wiring connectors (AGROTRON K 420 PROFILINE) 40-159
40.4.21 - Engine wiring loom - 0.015.8061.4/10 (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 40-161
40.4.22 - Positions of engine wiring connectors (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 40-162
40.4.23 - Front axle suspension wiring loom - 0.013.9327.4/50 40-164
40.4.24 - Positions of front axle suspension wiring connectors 40-165
40.4.25 - Lights selector switch wiring loom - 0.014.0007.4 40-167
40.4.26 - Positions of lights selector switch wiring connectors 40-168
40.4.27 - Instrument panel wiring loom - 0.014.3649.4/60 40-170
40.4.28 - Positions of instrument panel wiring connectors 40-173
40.4.29 - Braking and front lift interface wiring loom - 0.015.7461.4/20 40-178
40.4.30 - Positions of braking interface and front lift wiring connectors 40-179
40.4.31 - RH transmission wiring loom - 0.015.8060.4/10 40-181
40.4.32 - Positions of RH transmission wiring connectors 40-183
40.4.33 - LH transmission wiring loom - 0.015.8057.4/10 40-187
40.4.34 - Positions of LH transmission wiring connectors 40-189
40.4.35 - Central wiring loom - 0.015.8056.4/20 (AGROTRON K 420 PROFILINE) 40-193
40.4.36 - Positions of central wiring connectors (AGROTRON K 420 PROFILINE) 40-197
40.4.37 - Central wiring loom - 0.015.8055.4/30 (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 40-202
40.4.38 - Positions of central wiring connectors (AGROTRON K 610 PROFILINE,AGROTRON K
430 PROFILINE) 40-207
40.4.39 - Fender wiring loom - 0.013.9309.4/30 40-215
40.4.40 - Positions of fender wiring connectors 40-217
40.4.41 - Control valves wiring loom - 0.014.1612.4/30 40-220
40.4.42 - Positions of remote valve wiring connectors 40-221
40.4.43 - Roof line wiring loom - Version with automatic A/C - 0.014.2598.4/50 40-223
40.4.44 - Positions of roof line wiring connectors - Version with automatic climate control 40-225
40.4.45 - Roof line wiring loom - 0.013.9304.4/70 40-229
40.4.46 - Positions of roof line wiring connectors 40-231
40.4.47 - Arm worklight controls wiring loom - Version with front lift - 0.014.1875.4/10 40-235
40.4.48 - Position of wiring connectors for arm worklights - Version with front suspension 40-236
40.4.49 - Cab roof front and rear worklights wiring loom - 0.015.9792.4 40-238
40.4.50 - Positions of wiring connectors for front and rear worklights on cab roof 40-240
40.4.51 - Arm worklight controls wiring loom - Version without front lift - 0.014.1874.4/20 40-242
40.4.52 - Position of wiring connectors for arm worklights - Version without front lift 40-243
40.4.53 - Arm worklights wiring loom - 0.014.0732.4/10 40-245
40.4.54 - Positions of wiring connectors for arm worklights 40-246
40.4.55 - Supplementary arm worklights wiring loom - 0.014.0002.4 40-248
40.4.56 - Positions of wiring connectors for auxiliary worklights on arms - Version with front lift 40-249
40.4.57 - Front hood worklights wiring loom - 0.013.4085.4/20 40-251
40.4.58 - Positions of wiring connectors for front worklights on hood 40-252
40.4.59 - Front wipers wiring loom - 0.014.1567.4/10 40-254
40.4.60 - Positions of windscreen wiper wiring connectors 40-255
40.4.61 - Cab ground wiring loom - 0.014.8351.4 40-257
40.4.62 - Positions of cab earth wiring connectors 40-258
40.4.63 - Rotating beacon wiring loom - 0.011.3824.4/10 40-260
40.4.64 - Positions of rotary beacon wiring connectors 40-261
40.4.65 - Cab comfort package wiring loom - 0.015.5452.4 40-263
40.4.66 - Positions of cab comfort package wiring connectors 40-264
40.4.67 - Trailer brake wiring loom (Italy) - 04437356.4/10 40-266
40.4.68 - Positions of trailer braking wiring connectors - Italy 40-267
40.4.69 - Trailer brake wiring loom (Germany) - 04437355.4/10 40-269
40.4.70 - Positions of trailer braking wiring connectors - Germany 40-270
Tags: k610
User tags: deutz fahr, agrotron, k420, k430
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