2003 Toyota Matrix Repair Manual AND Wiring Diagram

2003 Toyota Matrix Repair Manual AND Wiring Diagram

Complete service repair manual for the 2003 Toyota Matrix. This manual contains deep information about maintaining,assembly, disassembly and servicing your Toyota Matrix.

This contains :


Section 01: introduction

01-01 how to use this manual
01-04 identification information
01-05 repair instruction
01-20 vehicle lift and support locations
01-23 how to troubleshoot ecu controlled systems
01-24 how to proceed with troubleshooting ecu controlled systems
01-34 electronic circuit inspection procedure
01-39 term and abbreviations
01-44 glossary of sae and toyota terms

Section 02: preparation

02-01 diagnostics
02-02 engine control system
02-03 fuel
02-04 emission control
02-05 engine mechanical
02-12 exhaust
02-13 cooling
02-14 lubrication
02-15 ignition
02-16 starting and charging
02-17 front suspension
02-18 rear suspension
02-21 tire and wheel
02-22 differential
02-27 drive shaft / propeller shaft
02-32 transfer
02-37 brake
02-39 parking brake
02-40 automatic transmission / transaxle
02-44 manual transmission / transaxle
02-51 clutch
02-52 steering column
02-53 power steering
02-57 heater and air conditioner
02-61 supplemental restraint system
02-63 seat belt
02-64 lighting
02-65 wiper and washer
02-66 audio and visual system
02-68 communication system
02-69 windshield / windowglass / mirror
02-70 instrument panel
02-71 seat
02-72 theft deterrent and door lock
02-73 sliding roof / convertible
02-74 exterior interior trim
02-75 vehicle control system
02-76 cruise control

Section 03: service specifications

03-01 standard bolt - how to determine bolt strength
03-02 standard bolt - specified torque for standard bolts
03-03 standard bolt - how to determine nut strength
03-04 engine control system service data
03-05 engine control system torque specification
03-06 fuel service data
03-07 fuel torque specification
03-08 emission control service data
03-09 engine mechanical service data
03-14 engine mechanical torque specification
03-18 exhaust service data
03-19 exhaust torque specification
03-20 cooling service data
03-21 cooling torque specification
03-22 lubrication service data
03-23 lubrication torque specification
03-24 ignition service data
03-25 ignition torque specification
03-26 starting and charging service data
03-27 starting and charging torque specification
03-28 front suspension service data
03-29 front suspension torque specification
03-30 rear suspension service data
03-31 rear suspension torque specification
03-32 tire and wheel service data
03-33 differential service data
03-35 differential torque specification
03-36 drive shaft / propeller shaft / axle service data
03-37 drive shaft torque specification
03-38 transfer assembly service data
03-41 transfer assembly torque specification
03-42 brake service data
03-43 brake torque specification
03-44 parking brake service data
03-45 parking brake torque specification
03-46 automatic transmission / transaxle service data
03-48 automatic transmission torque specification
03-51 manual transmission service data
03-57 manual transmission torque specification
03-59 clutch service data
03-60 clutch torque specification
03-61 steering column service data
03-62 steering column torque specification
03-63 power steering service data
03-64 power steering torque specification
03-65 heater and air conditioner service data
03-66 heater and air conditioner torque specification
03-67 supplemental restraint system torque specification
03-68 seat belt torque specification
03-69 wiper and washer torque specification
03-70 audio and visual system torque specification
03-71 instrument panel / meter torque specification
03-72 seat torque specification
03-73 sliding roof / convertible service data
03-74 sliding root / convertible torque specification
03-75 engine hood / door torque specification
03-76 exterior / interior trim torque specification
03-77 cruise control service data
03-78 cruise control torque specification

Section 05: diagnostics


sfi system (1zz-fe)

05-001 sfi system (1zz-fe) - how to proceed with troubleshooting
05-004 customer problem analysis check
05-005 pre-check
05-016 diagnostic trouble code chart
05-020 location diagram
05-021 terminals of ecm
05-023 problem symptoms table
05-025 mass air flow circuit malfunction
05-030 mass air flow circuit range/performance problem
05-031 intake air temp circuit malfunction
05-034 engine coolant temp circuit malfunction
05-037 engine coolant temp circuit range/performance problem
05-038 throttle/pedal position sensor/switch A circuit malfunction
05-043 throttle/pedal position sensor/switch A circuit range/performance problem
05-044 insufficient coolant temp for closed loop fuel control
05-049 thermostat malfunction
05-051 heated oxygen sensor circuit malfunction (bank 1 sensor 1)
05-056 heated oxygen sensor slow response (bank 1 sensor 1)
05-060 heated oxygen sensor heater circuit malfunction (bank 1 sensor 1)
05-063 oxygen sensor circuit malfunction (bank 1 sensor 2)
05-064 system too lean (fuel trim) (bank 1) system too rich (fuel trim) (bank 1)
05-068 random/multiple cylinder misfire detected
05-073 knock sensor 1 circuit malfunction (bank 1)
05-076 crankshaft position sensor A circuit malfunction
05-079 camshaft position sensor circuit malfunction
05-081 catalyst system efficency below threshold (bank 1)
05-084 evaporative emission control system malfunction
05-093 evaporative emission control system incorrect purge flow
05-108 evaporative emission control system pressure sensor malfunction
05-110 vehicle speed sensor malfunction
05-112 idle control system malfunction
05-115 igniter circuit malfunction
05-121 crankshaft position sensor circuit malfunction (during engine running)
05-122 vvt sensor/camshaft position sensor circuit range/performance problem (bank1)
05-123 vvt system malfunction (bank 1)
05-128 stop light switch circuit malfunction
05-132 back-up power source circuit malfunction
05-135 ocv circuit malfunction (bank 1)
05-138 park/neutral position switch malfunction
05-139 starter signal circuit
05-144 fuel pump control circuit
05-148 ecm power circuit


sfi system (2zz-ge)

05-153 sfi system (2zz-ge) - how to proceed with troubleshooting
05-156 customer problem analysis check
05-157 pre-check
05-168 diagnostic trouble code chart
05-172 location diagram
05-173 terminals of ecm
05-175 problem symptoms table 2zz
05-177 mass air flow circuit malfunction
05-182 mass air flow circuit range/performance problem
05-183 intake air temp circuit malfunction
05-186 engine coolant temp circuit malfunction
05-189 engine coolant temp circuit range/performance problem
05-190 throttle/pedal position sensor/switch A circuit malfunction
05-195 throttle/pedal position sensor/switch A circuit range/performance problem
05-196 insufficient coolant temp for closed loop fuel control
05-201 thermostat malfunction
05-203 heated oxygen sensor circuit malfunction (bank 1 sensor 1)
05-208 heated oxygen sensor slow response (bank 1 sensor 1)
05-212 heated oxygen sensor heater circuit malfunction (bank 1 sensor 1)
05-215 oxygen sensor circuit malfunction (bank 1 sensor 2)
05-216 system too lean (fuel trim) (bank 1) system too rich (fuel trim) (bank 1)
05-220 random/multiple cylinder misfire detected
05-225 knock sensor 1 circuit malfunction (bank 1)
05-228 crankshaft position sensor A circuit malfunction
05-231 camshaft position sensor circuit malfunction
05-233 catalyst system efficency below threshold (bank 1)
05-236 evaporative emission control system malfunction
05-245 evaporative emission control system incorrect purge flow
05-260 evaporative emission control system pressure sensor malfunction
05-262 vehicle speed sensor malfunction
05-264 idle control system malfunction
05-267 igniter circuit malfunction
05-273 crankshaft position sensor circuit malfunction (during engine running)
05-274 vvt sensor/camshaft position sensor circuit range/performance problem (bank1)
05-275 vvt system malfunction (bank 1)
05-280 stop light switch circuit malfunction
05-284 back-up power source circuit malfunction
05-287 ocv circuit malfunction (bank 1)
05-290 ocv for vvtl circuit malfunction
05-294 ocv for vvtl open malfunction (bank 1)
05-298 park/neutral position switch malfunction
05-299 starter signal circuit
05-304 fuel pump control circuit
05-308 ecm power circuit

Section 10: engine control system

10-02 sfi system (1zz-fe) inspection
10-01 sfi system (1zz-fe) on-vehicle inspection
10-05 throttle body assembly (1zz-fe) components
10-06 throttle body assembly (1zz-fe) removal and installation/disassembly and reassembly
10-12 sfi system (2zz-ge) inspection
10-11 sfi system (2zz-ge) on-vehicle inspection
10-15 throttle body assembly (2zz-ge) components
10-16 throttle body assembly (2zz-ge) removal and installation/disassembly and reassembly

Section 11: fuel system

11-01 precautions
11-05 on-vehicle inspection
11-07 inspection
11-09 fuel injector assy (1zz-fe)
11-10 fuel injector replacement (1zz-fe)
11-14 fuel injector assy (2zz-ge)
11-15 fuel injector replacement (2zz-ge)
11-19 fuel pump assy components
11-21 fuel pump assy removal/install and disassembly and reassembly
11-27 fuel pump assy components (4wd)
11-29 fuel pump assy removal/install and disassembly/reassembly (4wd)
11-35 fuel tank assy components
11-38 fuel tank assy removal/install and disassembly and reassembly
11-47 fuel tank assy components (4wd)
11-51 fuel tank assy removal/install and disassembly/reassembly (4wd)

Section 12: emission control system

12-01 emission control system (1zz-fe) on-vehicle inspection
12-07 charcoal canister assy (1zz-fe)
12-13 emission control system (2zz-ge) on-vehicle inspection
12-18 charcoal canister assy (2zz-ge)

Section 14: engine mechanical

14-001 engine assy (1zz-fe) inspection
14-004 fan and generator v belt (1zz-fe) replacement
14-005 valve clearance (1zz-fe) adjustment
14-016 partial engine assy (1zz-fe) components
14-030 partial engine assy (1zz-fe) replacement
14-052 partial engine assy (1zz-fe) overhaul
14-083 chain sub-assy (1zz-fe) components
14-086 chain sub-assy (1zz-fe) replacement
14-097 camshaft (1zz-fe) components
14-100 camshaft (1zz-fe) replacement
14-112 cylinder head gasket (1zz-fe) components
14-116 cylinder head gasket (1zz-fe) replacement
14-132 timing gear cover oil seal (1zz-fe) replacement
14-134 engine rear oil seal (1zz-fe) replacement
14-137 cylinder head assy (1zz-fe) components
14-138 cylinder head assy (1zz-fe) overhaul
14-150 cylinder block (1zz-fe) components
14-151 cylinder block (1zz-fe) overhaul
14-174 engine assy (2zz-ge) inspection
14-177 fan and generator v belt (2zz-ge) replacement
14-179 valve clearance (2zz-ge) adjustment
14-189 partial engine assy (2zz-ge) components
14-218 partial engine assy (2zz-ge) overhaul
14-201 partial engine assy (2zz-ge) replacement
14-244 chain sub-assy (2zz-ge) components
14-247 chain sub-assy (2zz-ge) replacement
14-259 camshaft (2zz-ge) components
14-262 camshaft (2zz-ge) replacement
14-275 cylinder head gasket (2zz-ge) components
14-279 cylinder head gasket (2zz-ge) replacement
14-296 timing gear cover oil seal (2zz-ge) replacement
14-299 engine rear oil seal (2zz-ge) replacement
14-302 cylinder head assy (2zz-ge) components
14-303 cylinder head assy (2zz-ge) overhaul
14-315 cylinder block (2zz-ge) components
14-316 cylinder block (2zz-ge) overhaul

Section 15: exhaust pipe

15-01 exhaust pipe (1zz-fe) components
15-04 exhause pipe (1zz-fe) removal/install and disassembly/reassmbly
15-08 exhaust pipe (2zz-ge) components
15-09 exhause pipe (2zz-ge) removal/install and disassembly/reassmbly

Section 16: cooling

16-01 cooling system on-vehicle inspection
16-02 cooling system inspection
16-04 cooling fan system on-vehicle inspection
16-05 cooling fan system inspection
16-06 coolant replacement
16-07 water pump assy (1zz-fe) replacement
16-09 water pump assy (1zz-fe) inspection
16-10 water pump assy (2zz-ge) replacement
16-12 water pump assy (2zz-ge) inspection
16-13 thermostat replacement
16-15 radiator assy replacement

Section 17: lubrication

17-01 lubrication system (1zz-fe) on-vehicle inspection
17-03 oil pump assy (1zz-fe) components
17-07 oil pump assy (1zz-fe) replacement
17-08 oil pump assy (1zz-fe) overhaul
17-10 oil filter sub-assy (1zz-fe) replacement
17-12 lubrication system (2zz-ge) on-vehicle inspection
17-14 oil pump assy (2zz-ge) components
17-18 oil pump assy (2zz-ge) replacement
17-19 oil pump assy (2zz-ge) overhaul
17-22 oil filter sub-assy (2zz-ge) replacement
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