SEADOO 2004 SPORT BOAT SPORTSTER 4-TEC OPERATOR MANUAL
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SEADOO SPORT BOAT SPORTSTER 4-TEC OPERATOR MANUAL
TABLE OF CONTENTS
FOREWORD ..................................................................................... 5
Hazard Statements .................................................................................. 5
Advisory Statements ............................................................................... 6
SAFETY INFORMATION
SAFETY........................................................................................... 8
Safe Boating Checklist............................................................................. 8
Safety Equipment .................................................................................... 10
Carbon Monoxide and Boating ................................................................ 15
Lanyard Stop Switch................................................................................ 18
Safe Boating Practices............................................................................. 18
Passenger Safety..................................................................................... 19
Rules of the Road.................................................................................... 20
Water Sports ........................................................................................... 23
VEHICLE INFORMATION
REGISTRATION NUMBER LOCATION .............................................. 28
LOCATION OF THE IMPORTANT LABELS ........................................ 29
IDENTIFICATION NUMBERS............................................................ 32
Hull .......................................................................................................... 32
4-TEC Engine........................................................................................ 32
CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION......... 33
Overview................................................................................................. 34
CONTROLS, COMPONENTS AND INSTRUMENT FUNCTIONS ........ 36
1) Safety Lanyard (engine cut-out switch)............................................. 36
2) Steering Wheel ................................................................................. 37
3) Throttle/Shifter Lever ........................................................................ 38
4) Start/Stop Button/Ignition Switch...................................................... 39
5) Navigation Light Switch .................................................................... 40
6) Bilge Pump Switch............................................................................ 41
7) Bilge Air Blower Switch .................................................................... 41
8) Fuel Gauge........................................................................................ 42
9) Tachometer ....................................................................................... 42
FUEL AND LUBRICATION................................................................ 58
Fueling Procedure.................................................................................... 58
Recommended Fuel ................................................................................ 58
Engine Oil ................................................................................................ 58
Engine Coolant ........................................................................................ 60
BREAK-IN PERIOD........................................................................... 62
10-Hour Inspection .................................................................................. 62
PRE-OPERATION CHECKS............................................................... 64
Hull .......................................................................................................... 65
Jet Pump Water Intake........................................................................... 65
Bilge........................................................................................................ 65
Battery .................................................................................................... 65
Fuel Tank and Oil Level........................................................................... 65
Engine Compartment.............................................................................. 65
Fire Extinguisher ..................................................................................... 66
Steering System ..................................................................................... 66
Throttle System...................................................................................... 66
Shifter System........................................................................................ 66
Safety Lanyard and Engine Start/Stop Button ........................................ 66
Storage Compartment Covers ................................................................ 66
OPERATING INSTRUCTIONS ........................................................... 67
Launching/Loading.................................................................................. 67
Trailering ................................................................................................. 67
Principle of Operation ............................................................................. 67
Boarding from a Dock ............................................................................. 69
Boarding from the Water ........................................................................ 69
Starting .................................................................................................. 70
Rough Water or Poor Visibility Operation ............................................... 71
Crossing Waves...................................................................................... 71
Stopping/Docking.................................................................................... 72
Beaching................................................................................................. 72
POST-OPERATION CARE ................................................................. 73
General Care........................................................................................... 73
Additional Care for Foul Water or Salt Water.......................................... 73
Exhaust Cooling System Flushing .......................................................... 73
SPECIAL PROCEDURE..................................................................... 75
Engine Overheating ................................................................................ 75
Jet Pump Water Intake and Impeller Cleaning ....................................... 75
Capsized Boat ......................................................................................... 76
Submerged Boat..................................................................................... 76
Water-Flooded Engine ............................................................................ 76
Fuel-Flooded Engine ............................................................................... 76
Towing the Sport Boat in Water ............................................................. 77
Low-Charge Battery Condition................................................................ 78
MAINTENANCE INFORMATION
MAINTENANCE ............................................................................... 80
Emission Component Maintenance........................................................ 80
Engine Emissions Information................................................................ 80
Lubrication .............................................................................................. 81
Periodic Inspection ................................................................................. 82
Throttle Cable ......................................................................................... 83
Fuel and Oil Filters.................................................................................. 83
4
Steering/Jet Pump Nozzle Adjustment.................................................... 83
Reverse Gate........................................................................................... 83
Deck Drain............................................................................................... 84
Fuses....................................................................................................... 84
Bilge Air Blower....................................................................................... 86
Navigation Light Bulb Replacement ........................................................ 86
General Inspection and Cleaning............................................................. 87
STORAGE AND PRE-SEASON PREPARATION................................. 89
Storage .................................................................................................... 89
Fuel System............................................................................................. 89
Engine Oil and Filter Replacement .......................................................... 89
Exhaust Cooling System Flushing and Engine Internal Lubrication......... 89
Pre-Season Preparation ........................................................................... 91
TROUBLESHOOTING....................................................................... 92
PERIODIC INSPECTION CHART....................................................... 96
SPECIFICATIONS............................................................................. 99
SI* METRIC INFORMATION ............................................................. 102
TABLE OF CONTENTS
FOREWORD ..................................................................................... 5
Hazard Statements .................................................................................. 5
Advisory Statements ............................................................................... 6
SAFETY INFORMATION
SAFETY........................................................................................... 8
Safe Boating Checklist............................................................................. 8
Safety Equipment .................................................................................... 10
Carbon Monoxide and Boating ................................................................ 15
Lanyard Stop Switch................................................................................ 18
Safe Boating Practices............................................................................. 18
Passenger Safety..................................................................................... 19
Rules of the Road.................................................................................... 20
Water Sports ........................................................................................... 23
VEHICLE INFORMATION
REGISTRATION NUMBER LOCATION .............................................. 28
LOCATION OF THE IMPORTANT LABELS ........................................ 29
IDENTIFICATION NUMBERS............................................................ 32
Hull .......................................................................................................... 32
4-TEC Engine........................................................................................ 32
CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION......... 33
Overview................................................................................................. 34
CONTROLS, COMPONENTS AND INSTRUMENT FUNCTIONS ........ 36
1) Safety Lanyard (engine cut-out switch)............................................. 36
2) Steering Wheel ................................................................................. 37
3) Throttle/Shifter Lever ........................................................................ 38
4) Start/Stop Button/Ignition Switch...................................................... 39
5) Navigation Light Switch .................................................................... 40
6) Bilge Pump Switch............................................................................ 41
7) Bilge Air Blower Switch .................................................................... 41
8) Fuel Gauge........................................................................................ 42
9) Tachometer ....................................................................................... 42
FUEL AND LUBRICATION................................................................ 58
Fueling Procedure.................................................................................... 58
Recommended Fuel ................................................................................ 58
Engine Oil ................................................................................................ 58
Engine Coolant ........................................................................................ 60
BREAK-IN PERIOD........................................................................... 62
10-Hour Inspection .................................................................................. 62
PRE-OPERATION CHECKS............................................................... 64
Hull .......................................................................................................... 65
Jet Pump Water Intake........................................................................... 65
Bilge........................................................................................................ 65
Battery .................................................................................................... 65
Fuel Tank and Oil Level........................................................................... 65
Engine Compartment.............................................................................. 65
Fire Extinguisher ..................................................................................... 66
Steering System ..................................................................................... 66
Throttle System...................................................................................... 66
Shifter System........................................................................................ 66
Safety Lanyard and Engine Start/Stop Button ........................................ 66
Storage Compartment Covers ................................................................ 66
OPERATING INSTRUCTIONS ........................................................... 67
Launching/Loading.................................................................................. 67
Trailering ................................................................................................. 67
Principle of Operation ............................................................................. 67
Boarding from a Dock ............................................................................. 69
Boarding from the Water ........................................................................ 69
Starting .................................................................................................. 70
Rough Water or Poor Visibility Operation ............................................... 71
Crossing Waves...................................................................................... 71
Stopping/Docking.................................................................................... 72
Beaching................................................................................................. 72
POST-OPERATION CARE ................................................................. 73
General Care........................................................................................... 73
Additional Care for Foul Water or Salt Water.......................................... 73
Exhaust Cooling System Flushing .......................................................... 73
SPECIAL PROCEDURE..................................................................... 75
Engine Overheating ................................................................................ 75
Jet Pump Water Intake and Impeller Cleaning ....................................... 75
Capsized Boat ......................................................................................... 76
Submerged Boat..................................................................................... 76
Water-Flooded Engine ............................................................................ 76
Fuel-Flooded Engine ............................................................................... 76
Towing the Sport Boat in Water ............................................................. 77
Low-Charge Battery Condition................................................................ 78
MAINTENANCE INFORMATION
MAINTENANCE ............................................................................... 80
Emission Component Maintenance........................................................ 80
Engine Emissions Information................................................................ 80
Lubrication .............................................................................................. 81
Periodic Inspection ................................................................................. 82
Throttle Cable ......................................................................................... 83
Fuel and Oil Filters.................................................................................. 83
4
Steering/Jet Pump Nozzle Adjustment.................................................... 83
Reverse Gate........................................................................................... 83
Deck Drain............................................................................................... 84
Fuses....................................................................................................... 84
Bilge Air Blower....................................................................................... 86
Navigation Light Bulb Replacement ........................................................ 86
General Inspection and Cleaning............................................................. 87
STORAGE AND PRE-SEASON PREPARATION................................. 89
Storage .................................................................................................... 89
Fuel System............................................................................................. 89
Engine Oil and Filter Replacement .......................................................... 89
Exhaust Cooling System Flushing and Engine Internal Lubrication......... 89
Pre-Season Preparation ........................................................................... 91
TROUBLESHOOTING....................................................................... 92
PERIODIC INSPECTION CHART....................................................... 96
SPECIFICATIONS............................................................................. 99
SI* METRIC INFORMATION ............................................................. 102
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Automated PDF to Text preview page 4 to 6:
TABLE OF CONTENTS FOREWORD ..................................................................................... 5 Hazard Statements .................................................................................. Advisory Statements ............................................................................... SAFETY INFORMATION SAFETY ........................................................................................... Safe Boating Checklist............................................................................. Safety Equipment .................................................................................... Carbon Monoxide and Boating ................................................................ Lanyard Stop Switch................................................................................ Safe Boating Practices............................................................................. Passenger Safety..................................................................................... Rules of the Road .................................................................................... Wate r Sports ........................................................................................... VEHICLE INFORMATION REGISTRATION NUMBER LOCATION .............................................. LOCATION OF THE IMPORTANT LABELS ........................................ IDENTIFICATION NUMBERS ............................................................ Hull .......................................................................................................... 4-TECTM Engine........................................................................................ CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION......... Overview ................................................................................................. CONTROLS, COMPONENTS AND INSTRUMENT FUNCTIONS ........ 1) Safety Lanyard (engine cut-out switch)............................................. 2) Steering Wheel ................................................................................. 3) Throttle/Shifter Lever ....................... ................................................. 4) Start/Stop Button/Ignition Switch...................................................... 5) Navigation Light Switch .................................................................... 6) Bilge Pump Switch............................................................................ 7) Bilge Air Blower Switch .................................................................... 8) Fuel Gauge ........................................................................................ 9) Tachometer ....................................................................................... FUEL AND LUBRICATION ................................................................ Fueling Procedure.................................................................................... Recommended Fuel ................................................................................ Engine Oil ........................................................................................... ..... Engine Coolant ........................................................................................ BREAK-IN PERIOD ........................................................................... 10-Hour Inspection .................................................................................. PRE-OPERATION CHECKS ............................................................... Hull .......................................................................................................... 2 5 6 8 8 10 15 18 18 19 20 23 28 29 32 32 32 33 34 36 36 37 38 39 40 41 41 42 42 58 58 58 58 60 62 62 64 65 Jet Pump Water Intake........................................................................... Bilge........................................................................................................ Battery .................................................................................................... Fuel Tank and Oil Level........................................................................... Engine Compartment.............................................................................. Fire Extinguisher ..................................................................................... Steering System ..................................................................................... Throttle System ...................................................................................... Shifter System ........................................................................................ Safety Lanyard and Engine Start/Stop Button ........................................ Storage Comp artment Covers ................................................................ OPERATING INSTRUCTIONS ........................................................... Launching/Loading.................................................................................. Trailering ................................................................................................. Principle of Operation ............................................................................. Boarding from a Dock ............................................................................. Boarding from the Water ........................................................................ Starting .................................................................................................. Rough Water or Poor Visibility Operation ............................................... Crossing Waves...................................................................................... Stopping/Docking........................................ ............................................ Beaching ................................................................................................. POST-OPERATION CARE ................................................................. General Care ........................................................................................... Additional Care for Foul Water or Salt Water.......................................... Exhaust Cooling System Flushing .......................................................... SPECIAL PROCEDURE ..................................................................... Engine Overheating ................................................................................ Jet Pump Water Intake and Impeller Cleaning ....................................... Capsized Boat ......................................................................................... Submerged Boat..................................................................................... Water-Flooded Engine ..... ....................................................................... Fuel-Flooded Engine ............................................................................... Towing the Sport Boat in Water ............................................................. Low-Charge Battery Condition................................................................ MAINTENANCE INFORMATION MAINTENANCE ............................................................................... Emission Component Maintenance........................................................ Engine Emissions Information ................................................................ Lubrication .............................................................................................. Periodic Inspection ................................................................................. Throttle Cable ......................................................................................... Fuel and Oil Filters ................................. ................................................. 65 65 65 65 65 66 66 66 66 66 66 67 67 67 67 69 69 70 71 71 72 72 73 73 73 73 75 75 75 76 76 76 76 77 78 80 80 80 81 82 83 83 3 Steering/Jet Pump Nozzle Adjustment.................................................... 83 Reverse Gate........................................................................................... 83 Deck Drain ............................................................................................... 84 Fuses ....................................................................................................... 84 Bilge Air Blower....................................................................................... 86 Navigation Light Bulb Replacement ........................................................ 86 General Inspection and Cleaning ............................................................. 87 STORAGE AND PRE-SEASON PREPARATION ................................. 89 Storage .................................................................................................... 89 Fuel System............................................................................................. 89 Engine Oil and Filter Replacement .......................................................... 89 Exhaust Cooling System Flushing and Engine Internal Lubrication......... 89 Pre-Season Preparation ........................................................................... 91 TROUBLESHOOTING ....................................................................... 92 PERIODIC INSPECTION CHART....................................................... 96 SPECIFICATIONS............................................................................. 99 SI* METRIC INFORMATION ............................................................. 102 WARRANTY BOMBARDIER INTERNATIONAL LIMITED WARRANTY FOR MODEL YEAR 2004 SEA-DOO® SPORT BOAT ............................................. 104 DECLARATION CE OF CONFORMITY.................................................... 108 Homologation and Certification ............................................................... 109 Operator's Guide/Confirmation of Receipt ................................... ........... 110 CHANGE OF ADDRESS ................................................................... 111 4 |
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