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SEADOO 2004 SPORT BOAT SPEEDSTER 200 OPERATOR MANUAL

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SEADOO SPORT BOAT SPEEDSTER 200 OPERATOR MANUAL

TABLE OF CONTENTS
FOREWORD ..................................................................................... 6
Hazard Statements .................................................................................. 6
Advisory Statements ............................................................................... 7
SAFETY INFORMATION
SAFETY........................................................................................... 10
Safe Boating Checklist............................................................................. 10
Safety Equipment .................................................................................... 12
Carbon Monoxide and Boating ................................................................ 17
Lanyard Stop Switch................................................................................ 20
Safe Boating Practices............................................................................. 20
Passenger Safety..................................................................................... 21
Rules of the Road.................................................................................... 22
Water Sports ........................................................................................... 25
VEHICLE INFORMATION
REGISTRATION NUMBER LOCATION .............................................. 30
LOCATION OF THE IMPORTANT LABELS ........................................ 31
IDENTIFICATION NUMBERS............................................................ 34
Hull .......................................................................................................... 34
4-TEC Engines...................................................................................... 34
CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION......... 35
Overview................................................................................................. 36
CONTROLS, COMPONENTS AND INSTRUMENT FUNCTIONS ........ 38
1) Safety Lanyard (engine cut-out switch)............................................. 38
2) Steering Wheel ................................................................................. 39
3) Throttle Levers.................................................................................. 39
4) Shift Lever......................................................................................... 40
5) Start/Stop Buttons ............................................................................ 41
6) Bilge Air Blower Switch .................................................................... 42
7) Bilge Pump Switch............................................................................ 42
8) Navigation Light Switch .................................................................... 42
9) Deck Light Switch............................................................................. 43
10) Horn Switch ...................................................................................... 43
11) Inlet Clearance System (ICS) Switch................................................. 43
12) Fuel Gauge........................................................................................ 43
13) Tachometers ..................................................................................... 43
14) Speedometer .................................................................................... 44
15) Warning Gauges ............................................................................... 44
16) Bilge Drain Plug................................................................................. 45
17) Grab Handles .................................................................................... 45
18) Rear Grab Handle(s) .......................................................................... 45
19) Ladder .............................................................................................. 45
20) Swim Platform ................................................................................. 45
21) Seats ................................................................................................ 46
22) Bow Seats........................................................................................ 46
23) Rear Seats........................................................................................ 46
24) Spotter Seat ..................................................................................... 46
25) Cup Holders ..................................................................................... 46
26) Port/Starboard Console Storage Compartments.............................. 46
27) Glove box ......................................................................................... 47
28) Radio/CD Player ............................................................................... 47
29) 12-Volt Accessory Jack .................................................................... 47
30) Bow Storage Compartment ............................................................. 47
31) Deck Storage Compartment ............................................................ 48
32) Rear Storage Compartment ............................................................. 48
33) Jet Pump Water Intakes .................................................................. 50
34) Bow Lights ....................................................................................... 50
35) Removable Stern Light..................................................................... 50
36) Mooring Cleats................................................................................. 51
37) Deck ................................................................................................. 51
38) Fuel Tank Cap................................................................................... 51
39) Deck Drain........................................................................................ 52
40) Flushing Connectors ........................................................................ 52
41) Ventilation Ducts .............................................................................. 52
42) Bow/Stern Eyelets ........................................................................... 52
43) Jet Pump Nozzles ............................................................................ 52
44) Reverse Gates.................................................................................. 53
45) Scupper Valve .................................................................................. 53
46) Fuel Tank Vent ................................................................................. 53
47) Ski Post ............................................................................................ 53
48) Exhaust Cooling System Bleed Outlets ........................................... 54
49) Main Battery Cut-Off Switch............................................................ 54
Fuses ...................................................................................................... 54
FUEL AND LUBRICATION ................................................................ 55
Fueling Procedure................................................................................... 55
Recommended Fuel ............................................................................... 55
Engine Oil ............................................................................................... 55
Engine Coolant........................................................................................ 57
BREAK-IN PERIOD ........................................................................... 58
10-Hour Inspection ................................................................................. 58
PRE-OPERATION CHECKS ............................................................... 60
Hull.......................................................................................................... 61
Jet Pump Water Intakes......................................................................... 61
Bilge........................................................................................................ 61
Battery ..................................................................................................... 61
Fuel Tank/Oil Levels ................................................................................ 61
Engine Compartment ............................................................................. 61
Fire Extinguisher...................................................................................... 61
Steering System...................................................................................... 62
Throttle System....................................................................................... 62
Shifter System......................................................................................... 62
Inlet Clearance System............................................................................ 62
Safety Lanyard and Engine Start/Stop Buttons ....................................... 62
Storage Compartment Covers................................................................. 62
OPERATING INSTRUCTIONS........................................................... 63
Launching/Loading................................................................................... 63
Trailering.................................................................................................. 63
Principle of Operation.............................................................................. 64
Boarding from a Dock.............................................................................. 65
Boarding from the Water......................................................................... 66
Starting .................................................................................................... 67
Rough Water or Poor Visibility Operation ................................................ 67
Crossing Waves....................................................................................... 67
Stopping/Docking .................................................................................... 68
Beaching.................................................................................................. 68
POST-OPERATION CARE ................................................................. 69
General Care............................................................................................ 69
Additional Care for Foul Water or Salt Water .......................................... 69
Exhaust Cooling System Flushing ........................................................... 69
SPECIAL PROCEDURE .................................................................... 71
Engine Overheating................................................................................. 71
Inlet Clearance System (ICS) ................................................................... 71
Capsized Boat.......................................................................................... 72
Submerged Boat...................................................................................... 72
Water-Flooded Engines ........................................................................... 72
Fuel-Flooded Engines .............................................................................. 72
Towing the Sport Boat in Water .............................................................. 73
Low-Charge Battery Condition ................................................................ 73
MAINTENANCE INFORMATION
MAINTENANCE............................................................................... 76
Emission Component Maintenance ........................................................ 76
Engine Emissions Information................................................................. 76
Lubrication............................................................................................... 77
Periodic Inspection .................................................................................. 79
Throttle Cables ........................................................................................ 79
Fuel and Oil Filters................................................................................... 79
Reverse Gates ........................................................................................ 80
Deck Drain .............................................................................................. 80
Fuses ...................................................................................................... 80
Bilge Air Blower ...................................................................................... 82
Navigation Light Bulb Replacement........................................................ 82
General Inspection and Cleaning ............................................................ 83
STORAGE AND PRE-SEASON PREPARATION ................................. 85
Pre-Season Preparation .......................................................................... 87
TROUBLESHOOTING ....................................................................... 88
PERIODIC INSPECTION CHART ....................................................... 92
SPECIFICATIONS............................................................................. 94
SI* METRIC INFORMATION.............................................................. 96


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TABLE OF CONTENTS
FOREWORD ..................................................................................... 6

Hazard Statements .................................................................................. Advisory Statements ............................................................................... SAFETY INFORMATION SAFETY ........................................................................................... Safe Boating Checklist............................................................................. Safety Equipment .................................................................................... Carbon Monoxide and Boating ................................................................ Lanyard Stop Switch................................................................................ Safe Boating Practices............................................................................. Passenger Safety..................................................................................... Rules of the Road .................................................................................... Wate
r Sports ........................................................................................... VEHICLE INFORMATION REGISTRATION NUMBER LOCATION .............................................. LOCATION OF THE IMPORTANT LABELS ........................................ IDENTIFICATION NUMBERS ............................................................ Hull .......................................................................................................... 4-TECTM Engines...................................................................................... CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION......... Overview ................................................................................................. CONTROLS, COMPONENTS AND INSTRUMENT FUNCTIONS ........ 1) Safety Lanyard (engine cut-out switch)............................................. 2) Steering Wheel ................................................................................. 3) Throttle Levers ...............................
................................................... 4) Shift Lever......................................................................................... 5) Start/Stop Buttons ............................................................................ 6) Bilge Air Blower Switch .................................................................... 7) Bilge Pump Switch............................................................................ 8) Navigation Light Switch .................................................................... 9) Deck Light Switch ............................................................................. 10) Horn Switch ...................................................................................... 11) Inlet Clearance System (ICS) Switch................................................. 12) Fuel Gauge ........................................................................................ 13) Tachometers ....................................................................
................. 14) Speedometer .................................................................................... 15) Warning Gauges ............................................................................... 16) Bilge Drain Plug................................................................................. 17) Grab Handles .................................................................................... 18) Rear Grab Handle(s) .......................................................................... 2

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34 34 35 36 38 38 39 39 40 41 42 42 42 43 43 43 43 43 44 44 45 45 45

19) Ladder .............................................................................................. 20) Swim Platform ................................................................................. 21) Seats ................................................................................................ 22) Bow Seats........................................................................................ 23) Rear Seats........................................................................................ 24) Spotter Seat ..................................................................................... 25) Cup Holders ..................................................................................... 26) Port/Starboard Console Storage Compartments .............................. 27) Glove box ......................................................................................... 28) Radio/CD Player ............................................................................... 29) 12-Volt Acce
ssory Jack .................................................................... 30) Bow Storage Compartment ............................................................. 31) Deck Storage Compartment ............................................................ 32) Rear Storage Compartment ............................................................. 33) Jet Pump Water Intakes .................................................................. 34) Bow Lights ....................................................................................... 35) Removable Stern Light..................................................................... 36) Mooring Cleats................................................................................. 37) Deck ................................................................................................. 38) Fuel Tank Cap................................................................................... 39) Deck Drain..........................................................
.............................. 40) Flushing Connectors ........................................................................ 41) Ventilation Ducts .............................................................................. 42) Bow/Stern Eyelets ........................................................................... 43) Jet Pump Nozzles ............................................................................ 44) Reverse Gates.................................................................................. 45) Scupper Valve .................................................................................. 46) Fuel Tank Vent ................................................................................. 47) Ski Post ............................................................................................ 48) Exhaust Cooling System Bleed Outlets ........................................... 49) Main Battery Cut-Off Switch ............................................................ Fuses ......
................................................................................................ FUEL AND LUBRICATION ................................................................ Fueling Procedure................................................................................... Recommended Fuel ............................................................................... Engine Oil ............................................................................................... Engine Coolant........................................................................................ BREAK-IN PERIOD ........................................................................... 10-Hour Inspection ................................................................................. PRE-OPERATION CHECKS ............................................................... Hull.......................................................................................................... Jet Pump Water Intakes ....................
..................................................... Bilge........................................................................................................

45 45 46 46 46 46 46 46 47 47 47 47 48 48 50 50 50 51 51 51 52 52 52 52 52 53 53 53 53 54 54 54 55 55 55 55 57 58 58 60 61 61 61 3

Battery ..................................................................................................... Fuel Tank/Oil Levels ................................................................................ Engine Compartment ............................................................................. Fire Extinguisher...................................................................................... Steering System ...................................................................................... Throttle System ....................................................................................... Shifter System......................................................................................... Inlet Clearance System............................................................................ Safety Lanyard and Engine Start/Stop Buttons ....................................... Storage Compartment Covers................................................................. OPERATING INSTRUCTIONS
........................................................... Launching/Loading................................................................................... Trailering .................................................................................................. Principle of Operation .............................................................................. Boarding from a Dock.............................................................................. Boarding from the Water......................................................................... Starting .................................................................................................... Rough Water or Poor Visibility Operation ................................................ Crossing Waves....................................................................................... Stopping/Docking .................................................................................... Beaching.........................................
......................................................... POST-OPERATION CARE ................................................................. General Care............................................................................................ Additional Care for Foul Water or Salt Water .......................................... Exhaust Cooling System Flushing ........................................................... SPECIAL PROCEDURE .................................................................... Engine Overheating ................................................................................. Inlet Clearance System (ICS) ................................................................... Capsized Boat.......................................................................................... Submerged Boat...................................................................................... Water-Flooded Engines ........................................................................... Fuel-F
looded Engines .............................................................................. Towing the Sport Boat in Water .............................................................. Low-Charge Battery Condition ................................................................ MAINTENANCE INFORMATION MAINTENANCE ............................................................................... Emission Component Maintenance ........................................................ Engine Emissions Information................................................................. Lubrication ............................................................................................... Periodic Inspection .................................................................................. Throttle Cables ........................................................................................ Fuel and Oil Filters................................................................................... Steering/Jet Pump Nozzl
e Adjustment.................................................... 4

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