SEADOO SPORT BOAT SPORTSTER 4-TEC OPERATOR MANUAL 2005
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SEADOO SPORT BOAT SPORTSTER 4-TEC OPERATOR MANUAL
TABLE OF CONTENTS
FOREWORD ....................................................................................................... 5
Hazard Statements.................................................................................. 5
Advisory Statements................................................................................ 6
SAFETY INFORMATION
SAFETY .............................................................................................................. 8
Safe Boating Checklist ............................................................................ 8
Safety Equipment .................................................................................... 10
Carbon Monoxide and Boating ................................................................ 15
Do NOT Operate your Boat without Performig the Following Checklist .. 18
Lanyard Stop Switch/DESS..................................................................... 18
Safe Boating Practices ............................................................................ 19
Passenger Safety .................................................................................... 20
Rules of the Road.................................................................................... 20
Water Sports............................................................................................ 23
VEHICLE INFORMATION
REGISTRATION NUMBER LOCATION ............................................................. 28
LOCATION OF THE IMPORTANT LABELS ...................................................... 29
IDENTIFICATION NUMBERS............................................................................. 33
Hull .......................................................................................................... 33
4-TEC™ Engine ...................................................................................... 33
CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION ..................... 34
Overview.................................................................................................. 35
CONTROLS, COMPONENTS AND INSTRUMENT FUNCTIONS ..................... 37
1) Safety Lanyard/DESS™ Post (engine cut-out switch) ...................... 37
2) Steering Wheel ................................................................................. 38
3) Throttle/Shifter Lever ........................................................................ 39
4) Start/Stop Button............................................................................... 40
5) Navigation Light Switch..................................................................... 41
6) Bilge Pump Switch ............................................................................ 42
7) Bilge Air Blower Switch ..................................................................... 42
8) Fuel Gauge ....................................................................................... 43
9) Tachometer....................................................................................... 43
FUEL AND LUBRICATION................................................................................. 61
Fueling Procedure ................................................................................... 61
Recommended Fuel ................................................................................ 61
Engine Oil ................................................................................................ 62
Engine Coolant ........................................................................................ 64
BREAK-IN PERIOD ............................................................................................ 66
PRE-OPERATION CHECKS ............................................................................... 68
Hull.......................................................................................................... 69
Jet Pump Water Intake ........................................................................... 69
Bilge........................................................................................................ 69
Battery .................................................................................................... 69
Fuel Tank and Oil Level.......................................................................... 69
Engine Compartment.............................................................................. 69
Fire Extinguisher..................................................................................... 70
Steering System ..................................................................................... 70
Throttle System....................................................................................... 70
Shifter System ........................................................................................ 70
Safety Lanyard and Engine Start/Stop Button........................................ 70
Storage Compartment Covers ................................................................ 70
OPERATING INSTRUCTIONS ............................................................................ 71
Launching/Loading ................................................................................. 71
Trailering................................................................................................. 71
Principle of Operation ............................................................................. 71
Boarding from a Dock............................................................................. 73
Boarding from the Water......................................................................... 73
Starting .................................................................................................. 74
Rough Water or Poor Visibility Operation............................................... 75
Crossing Waves...................................................................................... 75
Stopping/Docking.................................................................................... 76
Beaching................................................................................................. 76
POST-OPERATION CARE .................................................................................. 77
General Care .......................................................................................... 77
Additional Care for Foul Water or Salt Water ......................................... 77
Exhaust Cooling System Flushing.......................................................... 77
SPECIAL PROCEDURE...................................................................................... 79
Engine Overheating................................................................................ 79
Jet Pump Water Intake and Impeller Cleaning ....................................... 79
Capsized Boat ........................................................................................ 80
Submerged Boat/Water-Flooded Engine................................................ 80
Fuel-Flooded Engine .............................................................................. 80
Towing the Boat in Water ....................................................................... 81
Low-Charge Battery Condition................................................................ 81
MAINTENANCE INFORMATION
MAINTENANCE................................................................................................... 84
Emission Component Maintenance........................................................ 84
Engine Emissions Information ................................................................ 84
Lubrication .............................................................................................. 85
Periodic Inspection ................................................................................. 86
Throttle Cable ......................................................................................... 87
4
Fuel and Oil Filters .................................................................................. 87
Steering/Jet Pump Nozzle Adjustment .................................................... 87
Reverse Gate .......................................................................................... 87
Deck Drain............................................................................................... 88
Fuses....................................................................................................... 88
Bilge Air Blower ....................................................................................... 90
Navigation Light Bulb Replacement ........................................................ 90
Sacrificial Anode System......................................................................... 92
General Inspection and Cleaning ............................................................ 92
STORAGE AND PRE-SEASON PREPARATION............................................... 94
Storage.................................................................................................... 94
Fuel System............................................................................................. 94
Engine Oil and Filter Replacement.......................................................... 94
Exhaust Cooling System Flushing and Engine Internal Lubrication........ 94
Pre-Season Preparation.......................................................................... 97
Presaison Preparation Chart ................................................................... 98
TROUBLESHOOTING ........................................................................................ 99
PERIODIC INSPECTION CHART....................................................................... 103
SPECIFICATIONS............................................................................................... 106
SI* METRIC INFORMATION............................................................................... 109
TABLE OF CONTENTS
FOREWORD ....................................................................................................... 5
Hazard Statements.................................................................................. 5
Advisory Statements................................................................................ 6
SAFETY INFORMATION
SAFETY .............................................................................................................. 8
Safe Boating Checklist ............................................................................ 8
Safety Equipment .................................................................................... 10
Carbon Monoxide and Boating ................................................................ 15
Do NOT Operate your Boat without Performig the Following Checklist .. 18
Lanyard Stop Switch/DESS..................................................................... 18
Safe Boating Practices ............................................................................ 19
Passenger Safety .................................................................................... 20
Rules of the Road.................................................................................... 20
Water Sports............................................................................................ 23
VEHICLE INFORMATION
REGISTRATION NUMBER LOCATION ............................................................. 28
LOCATION OF THE IMPORTANT LABELS ...................................................... 29
IDENTIFICATION NUMBERS............................................................................. 33
Hull .......................................................................................................... 33
4-TEC™ Engine ...................................................................................... 33
CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION ..................... 34
Overview.................................................................................................. 35
CONTROLS, COMPONENTS AND INSTRUMENT FUNCTIONS ..................... 37
1) Safety Lanyard/DESS™ Post (engine cut-out switch) ...................... 37
2) Steering Wheel ................................................................................. 38
3) Throttle/Shifter Lever ........................................................................ 39
4) Start/Stop Button............................................................................... 40
5) Navigation Light Switch..................................................................... 41
6) Bilge Pump Switch ............................................................................ 42
7) Bilge Air Blower Switch ..................................................................... 42
8) Fuel Gauge ....................................................................................... 43
9) Tachometer....................................................................................... 43
FUEL AND LUBRICATION................................................................................. 61
Fueling Procedure ................................................................................... 61
Recommended Fuel ................................................................................ 61
Engine Oil ................................................................................................ 62
Engine Coolant ........................................................................................ 64
BREAK-IN PERIOD ............................................................................................ 66
PRE-OPERATION CHECKS ............................................................................... 68
Hull.......................................................................................................... 69
Jet Pump Water Intake ........................................................................... 69
Bilge........................................................................................................ 69
Battery .................................................................................................... 69
Fuel Tank and Oil Level.......................................................................... 69
Engine Compartment.............................................................................. 69
Fire Extinguisher..................................................................................... 70
Steering System ..................................................................................... 70
Throttle System....................................................................................... 70
Shifter System ........................................................................................ 70
Safety Lanyard and Engine Start/Stop Button........................................ 70
Storage Compartment Covers ................................................................ 70
OPERATING INSTRUCTIONS ............................................................................ 71
Launching/Loading ................................................................................. 71
Trailering................................................................................................. 71
Principle of Operation ............................................................................. 71
Boarding from a Dock............................................................................. 73
Boarding from the Water......................................................................... 73
Starting .................................................................................................. 74
Rough Water or Poor Visibility Operation............................................... 75
Crossing Waves...................................................................................... 75
Stopping/Docking.................................................................................... 76
Beaching................................................................................................. 76
POST-OPERATION CARE .................................................................................. 77
General Care .......................................................................................... 77
Additional Care for Foul Water or Salt Water ......................................... 77
Exhaust Cooling System Flushing.......................................................... 77
SPECIAL PROCEDURE...................................................................................... 79
Engine Overheating................................................................................ 79
Jet Pump Water Intake and Impeller Cleaning ....................................... 79
Capsized Boat ........................................................................................ 80
Submerged Boat/Water-Flooded Engine................................................ 80
Fuel-Flooded Engine .............................................................................. 80
Towing the Boat in Water ....................................................................... 81
Low-Charge Battery Condition................................................................ 81
MAINTENANCE INFORMATION
MAINTENANCE................................................................................................... 84
Emission Component Maintenance........................................................ 84
Engine Emissions Information ................................................................ 84
Lubrication .............................................................................................. 85
Periodic Inspection ................................................................................. 86
Throttle Cable ......................................................................................... 87
4
Fuel and Oil Filters .................................................................................. 87
Steering/Jet Pump Nozzle Adjustment .................................................... 87
Reverse Gate .......................................................................................... 87
Deck Drain............................................................................................... 88
Fuses....................................................................................................... 88
Bilge Air Blower ....................................................................................... 90
Navigation Light Bulb Replacement ........................................................ 90
Sacrificial Anode System......................................................................... 92
General Inspection and Cleaning ............................................................ 92
STORAGE AND PRE-SEASON PREPARATION............................................... 94
Storage.................................................................................................... 94
Fuel System............................................................................................. 94
Engine Oil and Filter Replacement.......................................................... 94
Exhaust Cooling System Flushing and Engine Internal Lubrication........ 94
Pre-Season Preparation.......................................................................... 97
Presaison Preparation Chart ................................................................... 98
TROUBLESHOOTING ........................................................................................ 99
PERIODIC INSPECTION CHART....................................................................... 103
SPECIFICATIONS............................................................................................... 106
SI* METRIC INFORMATION............................................................................... 109
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TABLE OF CONTENTS Hazard Statements.................................................................................. Advisory Statements................................................................................ SAFETY INFORMATION SAFETY .............................................................................................................. Safe Boating Checklist ............................................................................ Safety Equipment .................................................................................... Carbon Monoxide and Boating ................................................................ Do NOT Operate your Boat without Performig the Following Checklist .. Lanyard Stop Switch/DESS..................................................................... Safe Boating Practices ............................................................................ Passenger Safety .................................................................................... Rules of the Road........ ............................................................................ Water Sports............................................................................................ VEHICLE INFORMATION REGISTRATION NUMBER LOCATION ............................................................. LOCATION OF THE IMPORTANT LABELS ...................................................... IDENTIFICATION NUMBERS ............................................................................. Hull .......................................................................................................... 4-TECTM Engine ...................................................................................... CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION ..................... Overview.................................................................................................. CONTROLS, COMPONENTS AND INSTRUMENT FUNCTIONS ..................... 1) Safety Lanyard/DESSTM Post (engine cut-out switch) ...................... 2) Stee ring Wheel ................................................................................. 3) Throttle/Shifter Lever ........................................................................ 4) Start/Stop Button............................................................................... 5) Navigation Light Switch..................................................................... 6) Bilge Pump Switch ............................................................................ 7) Bilge Air Blower Switch ..................................................................... 8) Fuel Gauge ....................................................................................... 9) Tachometer ....................................................................................... FUEL AND LUBRICATION ................................................................................. Fueling Procedure ................................................................................... Recommended Fuel .............. .................................................................. Engine Oil ................................................................................................ Engine Coolant ........................................................................................ BREAK-IN PERIOD ............................................................................................ 10-Hour Inspection .................................................................................. FOREWORD ....................................................................................................... 5 5 6 8 8 10 15 18 18 19 20 20 23 28 29 33 33 33 34 35 37 37 38 39 40 41 42 42 43 43 61 61 61 62 64 66 66 2 Hull.......................................................................................................... Jet Pump Water Intake ........................................................................... Bilge........................................................................................................ Battery .................................................................................................... Fuel Tank and Oil Level.......................................................................... Engine Compartment.............................................................................. Fire Extinguisher..................................................................................... Steering System ..................................................................................... Throttle System....................................................................................... Shifter System ............................................................................ ............ Safety Lanyard and Engine Start/Stop Button ........................................ Storage Compartment Covers ................................................................ OPERATING INSTRUCTIONS ............................................................................ Launching/Loading ................................................................................. Trailering................................................................................................. Principle of Operation ............................................................................. Boarding from a Dock ............................................................................. Boarding from the Water......................................................................... Starting .................................................................................................. Rough Water or Poor Visibility Operation ............................................... Crossing Waves................. ..................................................................... Stopping/Docking.................................................................................... Beaching................................................................................................. POST-OPERATION CARE .................................................................................. General Care .......................................................................................... Additional Care for Foul Water or Salt Water ......................................... Exhaust Cooling System Flushing .......................................................... SPECIAL PROCEDURE...................................................................................... Engine Overheating ................................................................................ Jet Pump Water Intake and Impeller Cleaning ....................................... Capsized Boat ........................................................... ............................. Submerged Boat/Water-Flooded Engine................................................ Fuel-Flooded Engine .............................................................................. Towing the Boat in Water ....................................................................... Low-Charge Battery Condition................................................................ MAINTENANCE INFORMATION MAINTENANCE................................................................................................... Emission Component Maintenance ........................................................ Engine Emissions Information ................................................................ Lubrication .............................................................................................. Periodic Inspection ................................................................................. Throttle Cable ............................................................................... .......... PRE-OPERATION CHECKS ............................................................................... 68 69 69 69 69 69 69 70 70 70 70 70 70 71 71 71 71 73 73 74 75 75 76 76 77 77 77 77 79 79 79 80 80 80 81 81 84 84 84 85 86 87 3 Fuel and Oil Filters .................................................................................. Steering/Jet Pump Nozzle Adjustment .................................................... Reverse Gate .......................................................................................... Deck Drain............................................................................................... Fuses....................................................................................................... Bilge Air Blower ....................................................................................... Navigation Light Bulb Replacement ........................................................ Sacrificial Anode System......................................................................... General Inspection and Cleaning ............................................................ STORAGE AND PRE-SEASON PREPARATION............................................... Storage ................................. ................................................................... Fuel System............................................................................................. Engine Oil and Filter Replacement.......................................................... Exhaust Cooling System Flushing and Engine Internal Lubrication ........ Pre-Season Preparation .......................................................................... Presaison Preparation Chart ................................................................... TROUBLESHOOTING ........................................................................................ PERIODIC INSPECTION CHART....................................................................... SPECIFICATIONS............................................................................................... SI* METRIC INFORMATION ............................................................................... WARRANTY BRP INTERNATIONAL LIMITED WARRANTY FOR MODEL YEAR 2005 SEA-DOO® SPO RT BOAT ................................................................................. DECLARATION CE OF CONFORMITY.................................................. Homologation and Certification ............................................................... PRIVACY OBLIGATION/DISCLAIMER .............................................................. Operator's Guide Confirmation of Receipt ........................................................................... CHANGE OF ADDRESS..................................................................................... 87 87 87 88 88 90 90 92 92 94 94 94 94 94 97 98 99 103 106 109 112 116 117 118 119 121 4 |
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