BOMBARDIER ATV 2004 QUEST MAX XT TRAXTER OPERATOR GUIDE
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BOMBARDIER ATV 2004 QUEST MAX XT TRAXTER OPERATOR GUIDE
NOTICE ........................................................................................... 5
European Community.............................................................................. 5
INTRODUCTION .............................................................................. 6
SAFETY INFORMATION
SPECIAL SAFETY MESSAGES ........................................................ 10
OPERATION WARNINGS ................................................................. 13
SAFETY WARNING.......................................................................... 40
Riding Tips ............................................................................................... 41
Clothing ................................................................................................... 42
Carrying Loads/Passenger....................................................................... 43
Hauling a Trailer ....................................................................................... 43
Working with your Vehicle....................................................................... 43
Recreational Riding.................................................................................. 44
Environment ............................................................................................ 44
Design Limitation..................................................................................... 45
Off-Highway Operation............................................................................ 45
General Operating and Safety Precautions.............................................. 45
Uphill Driving ........................................................................................... 46
Downhill Driving ...................................................................................... 46
Side Hilling............................................................................................... 46
Drop-Offs................................................................................................. 46
Riding Techniques ................................................................................... 47
Routine Maintenance .............................................................................. 54
HANG TAG...................................................................................... 55
LOCATION OF THE IMPORTANT LABELS ........................................ 56
SAFETY TRAINING
INTRODUCTION .............................................................................. 64
Objective ................................................................................................. 64
Sections Covered .................................................................................... 64
Time Required ......................................................................................... 64
SECTION I GENERAL SAFETY INFORMATION .............................. 65
SECTION II BOMBARDIER 2-UP VEHICLE SAFETY
VIDEOCASSETTE ............................................................................ 67
SECTION III OPERATORS GUIDE REVIEW.................................... 68
SECTION IV HANDS-ON RIDING................................................... 69
DRIVING MANEUVER LIST.............................................................. 70
DEALER CHECK LIST....................................................................... 74
Introduction:............................................................................................ 74
Section I: General Safety Information..................................................... 74
Section II: Bombardier 2-Up Vehicle Safety Videocassette .................... 74
Section III: Operators Guide Review ..................................................... 75
Section IV: Hands-On Riding................................................................... 75
Trainees Scoring Chart........................................................................... 77
VEHICLE INFORMATION
HOW TO IDENTIFY YOUR VEHICLE ................................................. 80
Engine and Vehicle Identification Number Location ............................... 80
CONTROLS/INSTRUMENTS/EQUIPMENT......................................... 82
1) Throttle Lever................................................................................... 86
2) Front Brake Lever............................................................................. 86
3) Rear Brake Lever.............................................................................. 87
4) Brake Lever Lock ............................................................................. 87
5) Transmission Lever .......................................................................... 88
6) Transmission Lever Lock ................................................................. 89
7) Outer Multi-Function Switch ............................................................ 90
8) Inner Multi-Function Switch ............................................................. 93
9) Hazard Warning Button .................................................................... 95
10) Indicator Lights Cluster .................................................................... 96
11) Speedometer ................................................................................... 99
12) Rear Passenger Grab Handles ......................................................... 100
13) Backrest ........................................................................................... 101
14) Ignition Switch ................................................................................. 101
15) Choke Knob Lever............................................................................ 102
16) Fuel Tank Cap................................................................................... 103
17) Fuel Gauge ....................................................................................... 103
18) Fuel Valve......................................................................................... 103
19) Rear Brake Pedal .............................................................................. 104
20) Rewind Starter Handle ..................................................................... 105
21) Footpeg ............................................................................................ 105
22) Storage Compartment...................................................................... 106
23) Tool Box ........................................................................................... 106
24) Seat Latch ........................................................................................ 106
25) Front/Rear Cargo Racks ................................................................... 107
26) Air Duct ............................................................................................ 108
27) Trailer Hitch ...................................................................................... 108
28) Radiator Cap..................................................................................... 108
29) 12-Volt Power Outlet........................................................................ 109
30) Fuses................................................................................................ 109
31) Winch ............................................................................................... 109
32) Winch Control Switch ...................................................................... 110
33) Fairlead.............................................................................................. 110
LIQUIDS .......................................................................................... 111
Fuel.......................................................................................................... 111
Engine/Transmission Oil.......................................................................... 112
Engine Coolant ........................................................................................ 114
Brake Fluid............................................................................................... 115
Battery ..................................................................................................... 116
BREAK-IN PERIOD........................................................................... 117
Engine...................................................................................................... 117
Belt .......................................................................................................... 117
10-Hour Inspection .................................................................................. 117
PRE-OPERATION CHECK................................................................. 118
OPERATING INSTRUCTIONS........................................................... 119
General .................................................................................................... 119
Initial Cold Starting................................................................................... 119
Warm Engine Starting ............................................................................. 120
Emergency Manual Starting .................................................................... 121
Stopping the Engine ................................................................................ 121
Shifting the Transmission........................................................................ 121
Winch Operation...................................................................................... 122
SPECIAL PROCEDURES .................................................................. 123
Flooded Engine........................................................................................ 123
Engine Overheat...................................................................................... 123
Turn Over................................................................................................. 123
ATV Immersion........................................................................................ 124
Post-Operation Care ................................................................................ 124
Emergency Shifter................................................................................... 124
Storage and Preseason Preparation ........................................................ 125
CARGO AND TRANSPORTATION.................................................... 126
Cargo ....................................................................................................... 126
Transportation.......................................................................................... 127
MAINTENANCE INFORMATION
MAINTENANCE CHART................................................................... 130
MAINTENANCE............................................................................... 133
Engine/Transmission ............................................................................... 133
Carburetor................................................................................................ 139
Air Intake System .................................................................................... 139
Electrical .................................................................................................. 140
Drive Train ............................................................................................... 147
Steering System...................................................................................... 149
Suspension.............................................................................................. 151
Brake ....................................................................................................... 152
Body/Frame ............................................................................................. 153
NOTICE ........................................................................................... 5
European Community.............................................................................. 5
INTRODUCTION .............................................................................. 6
SAFETY INFORMATION
SPECIAL SAFETY MESSAGES ........................................................ 10
OPERATION WARNINGS ................................................................. 13
SAFETY WARNING.......................................................................... 40
Riding Tips ............................................................................................... 41
Clothing ................................................................................................... 42
Carrying Loads/Passenger....................................................................... 43
Hauling a Trailer ....................................................................................... 43
Working with your Vehicle....................................................................... 43
Recreational Riding.................................................................................. 44
Environment ............................................................................................ 44
Design Limitation..................................................................................... 45
Off-Highway Operation............................................................................ 45
General Operating and Safety Precautions.............................................. 45
Uphill Driving ........................................................................................... 46
Downhill Driving ...................................................................................... 46
Side Hilling............................................................................................... 46
Drop-Offs................................................................................................. 46
Riding Techniques ................................................................................... 47
Routine Maintenance .............................................................................. 54
HANG TAG...................................................................................... 55
LOCATION OF THE IMPORTANT LABELS ........................................ 56
SAFETY TRAINING
INTRODUCTION .............................................................................. 64
Objective ................................................................................................. 64
Sections Covered .................................................................................... 64
Time Required ......................................................................................... 64
SECTION I GENERAL SAFETY INFORMATION .............................. 65
SECTION II BOMBARDIER 2-UP VEHICLE SAFETY
VIDEOCASSETTE ............................................................................ 67
SECTION III OPERATORS GUIDE REVIEW.................................... 68
SECTION IV HANDS-ON RIDING................................................... 69
DRIVING MANEUVER LIST.............................................................. 70
DEALER CHECK LIST....................................................................... 74
Introduction:............................................................................................ 74
Section I: General Safety Information..................................................... 74
Section II: Bombardier 2-Up Vehicle Safety Videocassette .................... 74
Section III: Operators Guide Review ..................................................... 75
Section IV: Hands-On Riding................................................................... 75
Trainees Scoring Chart........................................................................... 77
VEHICLE INFORMATION
HOW TO IDENTIFY YOUR VEHICLE ................................................. 80
Engine and Vehicle Identification Number Location ............................... 80
CONTROLS/INSTRUMENTS/EQUIPMENT......................................... 82
1) Throttle Lever................................................................................... 86
2) Front Brake Lever............................................................................. 86
3) Rear Brake Lever.............................................................................. 87
4) Brake Lever Lock ............................................................................. 87
5) Transmission Lever .......................................................................... 88
6) Transmission Lever Lock ................................................................. 89
7) Outer Multi-Function Switch ............................................................ 90
8) Inner Multi-Function Switch ............................................................. 93
9) Hazard Warning Button .................................................................... 95
10) Indicator Lights Cluster .................................................................... 96
11) Speedometer ................................................................................... 99
12) Rear Passenger Grab Handles ......................................................... 100
13) Backrest ........................................................................................... 101
14) Ignition Switch ................................................................................. 101
15) Choke Knob Lever............................................................................ 102
16) Fuel Tank Cap................................................................................... 103
17) Fuel Gauge ....................................................................................... 103
18) Fuel Valve......................................................................................... 103
19) Rear Brake Pedal .............................................................................. 104
20) Rewind Starter Handle ..................................................................... 105
21) Footpeg ............................................................................................ 105
22) Storage Compartment...................................................................... 106
23) Tool Box ........................................................................................... 106
24) Seat Latch ........................................................................................ 106
25) Front/Rear Cargo Racks ................................................................... 107
26) Air Duct ............................................................................................ 108
27) Trailer Hitch ...................................................................................... 108
28) Radiator Cap..................................................................................... 108
29) 12-Volt Power Outlet........................................................................ 109
30) Fuses................................................................................................ 109
31) Winch ............................................................................................... 109
32) Winch Control Switch ...................................................................... 110
33) Fairlead.............................................................................................. 110
LIQUIDS .......................................................................................... 111
Fuel.......................................................................................................... 111
Engine/Transmission Oil.......................................................................... 112
Engine Coolant ........................................................................................ 114
Brake Fluid............................................................................................... 115
Battery ..................................................................................................... 116
BREAK-IN PERIOD........................................................................... 117
Engine...................................................................................................... 117
Belt .......................................................................................................... 117
10-Hour Inspection .................................................................................. 117
PRE-OPERATION CHECK................................................................. 118
OPERATING INSTRUCTIONS........................................................... 119
General .................................................................................................... 119
Initial Cold Starting................................................................................... 119
Warm Engine Starting ............................................................................. 120
Emergency Manual Starting .................................................................... 121
Stopping the Engine ................................................................................ 121
Shifting the Transmission........................................................................ 121
Winch Operation...................................................................................... 122
SPECIAL PROCEDURES .................................................................. 123
Flooded Engine........................................................................................ 123
Engine Overheat...................................................................................... 123
Turn Over................................................................................................. 123
ATV Immersion........................................................................................ 124
Post-Operation Care ................................................................................ 124
Emergency Shifter................................................................................... 124
Storage and Preseason Preparation ........................................................ 125
CARGO AND TRANSPORTATION.................................................... 126
Cargo ....................................................................................................... 126
Transportation.......................................................................................... 127
MAINTENANCE INFORMATION
MAINTENANCE CHART................................................................... 130
MAINTENANCE............................................................................... 133
Engine/Transmission ............................................................................... 133
Carburetor................................................................................................ 139
Air Intake System .................................................................................... 139
Electrical .................................................................................................. 140
Drive Train ............................................................................................... 147
Steering System...................................................................................... 149
Suspension.............................................................................................. 151
Brake ....................................................................................................... 152
Body/Frame ............................................................................................. 153
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TABLE OF CONTENTS While reading this Operator's Guide, remember that: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. NOTICE ........................................................................................... 5 European Community.............................................................................. INTRODUCTION .............................................................................. SAFETY INFORMATION SPECIAL SAFETY MESSAGES ........................................................ OPERATION WARNINGS ................................................................. SAFETY WARNING .......................................................................... Riding Tips ............................................................................................... Clothing ................................................................................................... Carrying Loads/Passenger....................................................................... Hauling a Trailer ....................................................................................... Working with your Vehicle....................................................................... Recreational Riding........................ .......................................................... Environment ............................................................................................ Design Limitation..................................................................................... Off-Highway Operation............................................................................ General Operating and Safety Precautions.............................................. Uphill Driving ........................................................................................... Downhill Driving ...................................................................................... Side Hilling............................................................................................... Drop-Offs................................................................................................. Riding Techniques ................................................................................... Routine Maintenance ....................... ....................................................... HANG TAG ...................................................................................... LOCATION OF THE IMPORTANT LABELS ........................................ SAFETY TRAINING INTRODUCTION .............................................................................. Objective ................................................................................................. Sections Covered .................................................................................... Time Required ......................................................................................... SECTION I GENERAL SAFETY INFORMATION .............................. SECTION II BOMBARDIER 2-UP VEHICLE SAFETY VIDEOCASSETTE ............................................................................ SECTION III OPERATOR'S GUIDE REVIEW .................................... SECTION IV HANDS-ON RIDING................................................... DRIVING MANEUVE R LIST.............................................................. 2 5 6 10 13 40 41 42 43 43 43 44 44 45 45 45 46 46 46 46 47 54 55 56 64 64 64 64 65 67 68 69 70 DEALER CHECK LIST....................................................................... 74 Introduction:............................................................................................ Section I: General Safety Information..................................................... Section II: Bombardier 2-Up Vehicle Safety Videocassette .................... Section III: Operator's Guide Review ..................................................... Section IV: Hands-On Riding................................................................... Trainee's Scoring Chart........................................................................... VEHICLE INFORMATION HOW TO IDENTIFY YOUR VEHICLE ................................................. Engine and Vehicle Identification Number Location ............................... CONTROLS/INSTRUMENTS/EQUIPMENT......................................... 1) Throttle Lever ................................................................................... 2) Front Brake Lever............................................................................. 3) Rear Br ake Lever.............................................................................. 4) Brake Lever Lock ............................................................................. 5) Transmission Lever .......................................................................... 6) Transmission Lever Lock ................................................................. 7) Outer Multi-Function Switch ............................................................ 8) Inner Multi-Function Switch ............................................................. 9) Hazard Warning Button .................................................................... 10) Indicator Lights Cluster .................................................................... 11) Speedometer ................................................................................... 12) Rear Passenger Grab Handles ......................................................... 13) Backrest ................................................................... ........................ 14) Ignition Switch ................................................................................. 15) Choke Knob Lever............................................................................ 16) Fuel Tank Cap................................................................................... 17) Fuel Gauge ....................................................................................... 18) Fuel Valve......................................................................................... 19) Rear Brake Pedal .............................................................................. 20) Rewind Starter Handle ..................................................................... 21) Footpeg ............................................................................................ 22) Storage Compartment...................................................................... 23) Tool Box ................................................................................... ........ 24) Seat Latch ........................................................................................ 25) Front/Rear Cargo Racks ................................................................... 26) Air Duct ............................................................................................ 27) Trailer Hitch ...................................................................................... 28) Radiator Cap..................................................................................... 29) 12-Volt Power Outlet........................................................................ 30) Fuses................................................................................................ 31) Winch ............................................................................................... 32) Winch Control Switch ...................................................................... 74 74 74 75 75 77 80 80 82 86 86 87 87 88 89 90 93 95 96 99 100 101 101 102 103 103 103 104 105 105 106 106 106 107 108 108 108 109 109 109 110 3 33) Fairlead.............................................................................................. 110 LIQUIDS .......................................................................................... 111 Fuel.......................................................................................................... 111 Engine/Transmission Oil.......................................................................... 112 Engine Coolant ........................................................................................ 114 Brake Fluid............................................................................................... 115 Battery ..................................................................................................... 116 BREAK-IN PERIOD ........................................................................... 117 Engine...................................................................................................... 117 Belt .......................................................................................................... 117 10-Hour Inspection .................................................................................. 117 PRE-OPERATION CHECK ...................... ........................................... 118 OPERATING INSTRUCTIONS ........................................................... 119 General .................................................................................................... 119 Initial Cold Starting................................................................................... 119 Warm Engine Starting ............................................................................. 120 Emergency Manual Starting .................................................................... 121 Stopping the Engine ................................................................................ 121 Shifting the Transmission ........................................................................ 121 Winch Operation...................................................................................... 122 SPECIAL PROCEDURES .................................................................. 123 Flooded Engine.............................................. .......................................... 123 Engine Overheat...................................................................................... 123 Turn Over................................................................................................. 123 ATV Immersion........................................................................................ 124 Post-Operation Care ................................................................................ 124 Emergency Shifter................................................................................... 124 Storage and Preseason Preparation ........................................................ 125 CARGO AND TRANSPORTATION .................................................... 126 Cargo ....................................................................................................... 126 Transportation.......................................................................................... 127 MAINTENANCE INFORMATION MAINTENANCE CHART.. ................................................................. 130 MAINTENANCE ............................................................................... 133 Engine/Transmission ............................................................................... 133 Carburetor................................................................................................ 139 Air Intake System .................................................................................... 139 Electrical .................................................................................................. 140 Drive Train ............................................................................................... 147 Steering System ...................................................................................... 149 Suspension .............................................................................................. 151 Brake ...................................................................................... ................. 152 Body/Frame ............................................................................................. 153 4 |
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