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Epson Stylus Pro 9600 7600 Service Repair Manual

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This manual covers the following topics: Sensors, Motors, Solenoids, and Fans - Initialization Sequence - Missing Nozzle Diagnosis and Repair - Image Quality Diagnosis and Repair - Bi-Directional Adjustment Instructions - Print Head Replacement Procedure - Main Board Replacement - Paper Feed Belt Tension Adjustment - Carriage Belt Tension Adjustment - Paper Feed Encoder Alignment - Carriage Encoder Alignment - Cutter Guide Alignment - Parameter Back-Up Utility (NVRAM.exe) - Adjustment Wizard (Adj_wiz.exe) - Updating Firmware From Windows (WinPRN Utility) - Updating Firmware From DOS - Epson User Print Quality Solutions - Firmware History - Ink Cartridge Errors - Error Codes


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epson stylus pro 9600 7600 service repair manual



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Stylus Pro 7600/9600 Field Repair Guide
Maintenance Mode 1 Options
1. [PRINT] - Prints data in Hexadecimal format for troubleshooting control codes. 2. [*English, Potuguese, Spanish, German, Italian, French] - Determines the language used for the LCD Display. 3. [*Meter, Feet/Inch] - This allows measurements to be displayed/printed in format selected. 4. [*ECP, Compat] 5. [*Off, On] 6. [Crtg Info Menu] - Gives details about ink cartridges (type and usage). 7. [SSCL] - Super Strong Cleaning cycles. Perform when normal cleanings do not work. This should be last option as a lot of ink of consumed during the process. 8. [SN Menu] - For Factory Use only. 9. [Default Panel] - This will reset all Maintenance Mode 1 settings to factory defaults. 1. Use the [Paper Feed-] or [Paper Feed+] to move up or down the menu. 2. Pressing the [SelecType] button will move you into the sub menu. 3. Pressing the [Paper Source] button will move you back one menu item. 1. View Counters [Paper Feed] + or [Paper Feed -] to change value. Use [Cut/Eject] to Confirm, Save or Execute the item/value.

7/22/02

Maintenance Mode 2 Options

While in this menu option, you are capable of viewing all the counter information for the following components: Cutter, Cutter Total, Total Pages, Maint. Tank, CR Motor, CR Motor Total, PF Motor, Head K1, Head K2, Head C, Head M, Head LC, Head LM, Head Y, Flushing Box, Head Cleaner and Sponge. While in this menu option, you are capable of initializing the following items: Init All, NVRAM, RTC, Cutter, CR Motor, CR Total, PF Motor, Head, Head Cleaner, Total Pages, Maint. Tank and Sponge 1. [XXD] - Reserved for future use. Not used for Stylus Pro 7600/9600 2. [XXP] - Reserved for future use. Not used for Stylus Pro 7600/9600 3. [XXS] - Reserved for future use. Not used for Stylus Pro 7600/9600 4. [Change Device ID] - * Sty Pro 9600, Sty Pro 9600D, PX-9000 5. [NPD] - *1 (UltraChrome), 2 (Dye), 0 (Neutral 6. [ED Mode] - *X (all CSIC info is read), O (all CSIC info is read except market), N (no CSIC info is read) [Exec] - Pressing the [Cut/Eject] button will execute the command.

2. Clear Counters

3. Service Config.

4. Parameter Back Mode

5. Maint. Info.

Options in this menu are for Factory Use ONLY.

6. Init. Info

Options in this menu are for Factory Use ONLY.

Control Panel Map

Page 4.

Stylus Pro 7600/9600 Field Repair Guide
Self Diagnostic Mode Options
1. Use the [Paper Feed-] or [Paper Feed+] to move up or down the menu. 2. Pressing the [SelecType] button will move you into the sub menu. 3. Pressing the [Paper Source] button will move you back one menu item.

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1. Check: Test

1. [Version] - (Checks firmware version, dip sw. settings and control panel & main board versions. 2. [Panel] - (Checks control panel buttons, LCD display and LED indicators. 3. [Sensor] - (Checks all optical and physical switches - On/Off, Open/Close) 4. [Encoder] - (Checks CR and PF motor encoders) 5. [Fan] - (Checks fans - On/Off) 6. [Elec.] - (Checks maintenance record and fatal error history) 7. [D/A Revision.] - (Factory Use Only - head voltage correction) 8. [Head Signal] - (Factory Use Only - head pulse check) 9. [CSIC] - Checks the CSIC information for the ink cartridges and maintenance tank 10. [Actuator] - Checks the cutter actuator 11. [Actuator 2] - Checks the cutter solenoid and pump motor When in the sub menu of each item, pressing the [Pause] button will back up one menu. 1. [Rear AD] - Allows for adjustment of the Rear AD Sensor. 2. [Edge AD] - Allows for adjustment of the Edge AD. 3. [Front AD] - N/A, No Front AD to adjust on the SP7600/9600. 4. [Input Rank] - Allows you to input the Head R
ank. 5. [Edge Sns. Lvl] -Factory use only. 6. [Check Nozzle] - Prints a detailed nozzle check, horizontal and vertical pattern. 7. [Check Skew] - Checks for paper skew. 8. [Feed Adj. T&B] - Prints a pattern and allows adjustment for 1000mm feed length, top, bottom and left margin. 9. [Top & Bottom] - Prints a pattern to allow adjustment for top and bottom margin. 10. [AT Mecha Adj.] - Factory use only. 11. [Rear Sen. Pos.] - Allows for adjustment of rear sensor (adj. in mm). 12. [Platen Pos.] - Centers print head on foam pads (for edge to edge printing). 13. [Platen Pos. Chk] - Verifies adjustment 12 (Platen Position Adjustment). 14. [Cut Adj.] - Allows adjustment of cutter pressure. 15. [Head Slant] - Prints a pattern to allow slant adjustment of the entire head. 16. [Bi-D] - Prints a pattern to allow for adjustment for Bi-D (Double Weight Matte, VSD1). 17. [Copy Param.] - Copies parameters to backup area of NVRAM. 18. [Bi-D2] - Prints a pattern to allow for adjustment for Bi-D2 (Photo Glossy Paper, VSD2).
19. [Bi-D3] - Prints a pattern to allow for adjustment for Bi-D (Double Weight Matte, VSD4). 20. [Bi-D Chk] - Prints a pattern of all Bi-D adjustment patterns. 21. [Head LR Adj.] - Prints a pattern to allow for adjustment of the Head Gap (Head LR). 22. [Test Print] - Prints pattern of all adjustment variables. 23. [Clean Head] - Performs ink drain function. This process should only be done during refurbishment of product. 24. [Counter Clear] - Clears ink flag counter to 0. When in the sub menu of each item, pressing the [Pause] button will back up one menu.

2. Check: Adjustment

3. Check: Cleaning 4. Check: Print 5: Check: Parameter 6. Check: Life

Go to Page 6

Control Panel Map

Page 5.

Stylus Pro 7600/9600 Field Repair Guide
Self Diagnostic Mode Options, cont.
1. Use the [Paper Feed-] or [Paper Feed+] to move up or down the menu. 2. Pressing the [SelecType] button will move you into the sub menu. 3. Pressing the [Paper Source] button will move you back one menu item.

7/22/02

3. Check: Cleaning

1. [KK0] - Normal Cleaning Cycle is performed, volume of ink cleared = Low. 2. [KK1] - Strong Cleaning Cycle is performed, volume of ink cleared = Med./Rubbing = Off. 3. [KK2] - Strong Cleaning Cycle is performed, volume of ink cleared = High/Rubbing = On. 4. [Init. Fill] - Perfoms initial fill cycle.

4. Check: Print

1. [Check Ptn] - Prints out the current adjustment patterns. 2. [Adj. Variables] - Prints out the adjustment variables. Also lists feed length, firmware, error information. 3. [Check Ptn 2] - N/A (No information on this adjustment). 4. [Check Ptn 3] - N/A (No information on this adjustment).

5. Check: Parameter

1. [Initialize] - Initializes specific or all parameter items. Refer to the service manual for list. 2. [Update] - Allows you to update certain parameter items. Refer to the service manual for list. 3. [Display] - Displays parameter items. Refer to service manual for list

6. Check: Life

THIS MENU IS FOR FACTORY USE ONLY. This menu tests the operation of printer components and should not be performed during field service.

Control Panel Map

Page 6.