Volkswagen VW Jetta, Golf, GTi 1999-2005 Complete Service Shop Repair & Maintenance Manual

VW Jetta Golf GTI Complete Service Repair Manual VG05

Volkswagen Jetta, Golf, GTI Service Manual: 1999-2005

1.8L turbo, 1.9L TDI diesel, PD diesel, 2.0L
gasoline, 2.8L VR6

***4954 pages

***4140 photos, illustrations and diagrams


Volkswagen Repair Manual: Jetta, Golf, GTI: 1999-2005


Service to Volkswagen owners is of top priority to
Volkswagen and has included the continuing
development and introduction of new and expanded
services. The aim throughout this manual has been
simplicity, clarity and completeness, with
practical explanations, step-by-step procedures,
and accurate specifications. Whether you're a
professional or a do-it-yourself Volkswagen owner,
this manual will help you understand, care for,
and repair your Volkswagen.


Though the do-it-yourself Volkswagen owner will
find this manual indispensable as a source of the
same detailed maintenance and repair information
available at an authorized Volkswagen dealer, the
Volkswagen owner who has no intention of working
on his or her car will find that reading and
owning this manual will make it possible to
discuss repairs more intelligently with a
professional technician.


INDEX:


Engines covered:

1.8L turbo gasoline

(engine codes: AWD, AWW, AWP)

1.9L TDI diesel

(engine code: ALH)

1.9L Turbo diesel Pumpe Düse (PD)

(engine code: BEW)

2.0L gasoline

(engine codes: AEG, AVH, AZG, BBW, BEV)

2.8L gasoline

(engine code: AFP, BDF)


Transmissions covered

(remove, install, external service):


02J 5-speed manual

02M 6-speed manual

01M 4-speed automatic

09A 5-speed automatic



Electrical wiring diagrams


Technical highlights:

Covers Volkswagen Golf and GTI models 1999 - 2005
and Jetta models based on the A4 platform, sold
from 1999 through the first part of 2005. The A5
platform Jetta, introduced mid-2005, is not covered.

Maintenance procedures: from oil changes to belt
replacement.

Engine and cylinder head service and
reconditioning, including timing belt (4-cylinder)
and timing chain (6-cylinder) repair.

Explanation of Motronic M5.9, ME 7.1/7.5 and
Diesel Turbo Direct Injection (TDI) engine
management systems and ODB II.

Emission control tests, repairs and adjustments,
including Exhaust Gas Recirculation and Secondary
Air Injection system.

Drivetrain maintenance, troubleshooting,
adjustment and repair, including hydraulic clutch,
gearshift linkage, and axles.

Suspension component replacement, including front
struts, rear shocks, rear coil springs, and wheel
bearing/hub units.

Heating and air conditioning repair, including A/C
component replacement and the Climatronic system.

Body adjustment and repairs, including front and
rear doors, fenders, front radiator support and
sunroof.

Wiring schematics, including fuse/relay locations
and a general explanation of electrical circuitry.
Includes R32 wiring.

Volkswagen OBD II diagnostic trouble codes,
SAE-defined OBD II P-codes, as well as basic scan
tool operation.

Comprehensive Volkswagen factory tolerances, wear
limits, adjustments, and tightening torques.

Includes new "A4" product familiarization and R32
service information supplements

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