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JOHNSON EVINRUDE 1958-1972 OUTBOARD REPAIR MANUAL DOWNLOAD
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FULL FACTORY SERVICE REPAIR MANUAL FOR 1958 TO 1972 JOHNSON-EVINRUDE OUTBOARD MOTORS.
525 PAGES!
Includes step-by-step illustrated procedures to guide you through every conceivable job possible, including all adjustments necessary. Service, maintenance, overhaul adjustments, everything you need to know is covered. Photos, electrical,wiring diagrams, tune up, fuel system lower units., specifications, repairs, maintenance, overhaul, troubleshooting, controls, tilt and trim. Fully bookmarked and hyperlinked with a master index for easy use. Perfect for do-it-yourselfers, professional mechanics, or students.
These manuals are your number one source for repair and service information. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Using this manual is an inexpensive way to keep you vehicle working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Simply print out the pages you need or print the entire manual as a whole.
# Detailed substeps expand on
maintenance and repair procedure information
# Notes, cautions and warnings
throughout each chapter pinpoint critical information.
# Numbered instructions guide you
through every repair procedure step by step.
# Bold figure number help you
quickly match illustrations with instructions.
# Detailed illustrations, drawings
and photos guide you through every procedure.
# Enlarged inset helps you identify
and examine parts in detail.
# Numbered table of contents easy to
use so that you can find the information you need fast.
INFORMATION YOU CAN COUNT ON!!
JOHNSON EVINRUDE OUTBOARD REPAIR MANUAL DOWNLOAD FACTORY SHOP WORKSHOP MARINE FSM 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 1971 1972 MOTOR JOHNSON EVINRUDE OUTBOARD REPAIR MANUAL DOWNLOAD FACTORY SHOP WORKSHOP MARINE FSM 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 1971 1972 MOTOR
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Automated PDF to Text preview page 4 to 6:
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5 IGNITION
INTRODUCTION Ignition Systems SPARK PLUG EVALUATION Removal EXAMINATI@N OTHER IGNITION PARTS Description TYPE I IGNITION DISTRIRlJTOF VAGNETO 50 HP -- 1958 AND 1959 60 HP -- 1964 TVRIJ 1?66 75 HP -- 196Q TI4RtI 1965 80 HP -- 1966 Description TRCPUALESHOOTI1\?G SERVICING General Information Removal Servicing Cleaning: and Inspecting Installation BELT REPLACEMENT Engine M istimed TYPE I1 IGNITIQN DISTRIBUTOR BATTEP Y 75 HI? -- 1961 THRU 1965 80 HP -- 1966 AND 1967 90 HP -- 1964 AND 1965 108 HP -- 1966 Description TROUBLESHOOTING SERVICING Removal Cleaning and Inspecting Installation BELT REPLACEMENT Engine Mistimed Installation TYPE I11 IGNITION CAPACITOR lXSCHARGE (CLd) WITM SENSOR 100 MP -- 1967, 1968, AND 1972 ) 115 HP -- 1969 AND 1970 125 HP -- 1971 AND 1972 ) TROUBLESHOQTING 100 HP -- 1967 AND 1968 TROUBLESHOOTING 115 HP -- 1969 AND 1370
5- 1 5- 2 5- 3 5- 3 5-3 5- 5 5-5
) )
1
TROLJBLESHQOTHNG 108 HP -- 1972 125 HP -- 1971 AN@ 1972 COVPONENT REPLACEMENT Rotor Replacement 100 hp -- 1967 Sensor Replacement 100 hp -- 1967 Powerpack Replacement 100 hp -- 1967 COMPONENT REPLACEArENT IGNITION PARTS UNPEF FLY WHEEL: STATOR, CISTRIBUTOR CAP, EIST WIBUTOR ROTCW, SENSOR ROTOR, APE? SEE1% 100 MP -- 8968 ANC 1972 115 HP -- 8969 A N P 1970 125 HP -- 1971 A N E 1972 W emoval Cleaning and Inspecting Assembling CAPACITOR DISCWAR GE ( C G ) WITM BREAKER P(3IbT5 55 HP 3-CYL. -- 1968 AND 1969 60 HP 3-CYL. -- 1 978 AND 1971 65 MP V4 -- 19653 $5 E P V4 -- 1968 TEIRU 1972 100 MP V 4 -- 197 1 Cescription Safety General Troubleshootiwe All CD Wodels Troubles hooting 55 hp -- 1968 and 1969 65 hp -- 1968 85 hp -- 1968 Troubles hooting 85 h~ -- 1969 thru 6972 100 hp -- 1971 Troubles hooting 40 hp -- 1970 and 197 1
CL) IGNITION SYSTEV
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1
PARTS REPLACEWENT AND AEJUSTMENT 55 HP 3-CYL -- 1968 eC 1969 60 HP 3-CYL -- 1570 & 1571 65 HP V4 -- 1968 85 flP V 4 -- 1968 THRU 1972 100 HP V4 -- 1971 Removal Cleaning and Inspecting
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5 IGNITION (CONT) SYWCFRCNIZING C"ISTRIBUT0R ANC CARBURETOR hvP,Gh'FTQIGNITION MGPELS 50 tiP 1958 ANL" 1959 5-92 SYNCH-'RCNIZING CISTRIBUTOR AND CARBURETOR BATTERY IGNITION NAGNETQ IGNITION 60 HP -- 1964 THRU 1966 75 PI? -- 1960 THRU 6963 $0 HI' -- 1906 ANI3 1967 90 IF? -- 3964 A N E 1965 100 E? -- 1966 ANC 1967
6 ELECTRICAL INTROIPUCTICPJ 6-1 BATTEPIES 6-1 Jumper Cables 6-5 P u a l B a t t e r y Installatic\n 6-5 6-7 GAUGES A N D F O R P S FUEL SYSTEbb Fuel Gauge 6-8 Fuel Gauge P o s k u p 6-8 Fuel Gauge Troubleshooting 6-9 TACFOPJETER 6-10 KOWNS 6-10 ELECTRICAL SYSTEM GENERAL IPIF(?Ri?4ATI@N 6-1 1 GENER ATCF C P A R G I F G CIRCIJIT Troubleshooting 6-12 G e n e r a t o r Service 6-10 6-18 Cleaning and Inspecting Assemhli ng 6-20 ALTER NATPR CpAP G I P G CIRCUIT Pperation 6-22 Troubleshooting 6-24 ALTERblATOFs W I W PATTER Y IGb'.'ITI[ON WC9PEkS 1901 THR tJ 1967 6-25 ALTER PIPTOP VJITF" C P IGWITION 100 F P -- 1907 A N D ALL cp IGPIITIC\P.I 1968 TPFelir 1972 6-27 Troubleshootinp 6-27 C Y P K E CIRCUIT SERVICE 6-31 STAP TEP F V T C P CIPCIJIT SEPVICE Circuit Pescription 6-31 6-32 S t a r t e r P'otor Description Tr~ubleshssting 6-34 Testim 6-34 STAP T E PCTCP, r m v E G E A R ~ S t a r t e r Removal 6-37 All \'hts 1958 Thru 1958 6-37 S t a r t e r Crive Removal Cleanine and Inspecting 6-38 6-38 Installation STARTEFF
, PRIVE GEAR SEW VICE E 55 H ' 3-CYLIIWPEP 1968 A F T 1965 1 60 WP 3-CXLIP.!@ER 1970 AND l Q 7 1 1 85 HP W -- lQ49 T F R U 1972 ) 4 115 HP V 4 -- 1969 ANT31 1870 ) 125 VP Yk -- 1971 AND 1972 ) R ernoval Pisassemblinp Cleaning and Inspecting Assembling
6-39
6-39 6-40 6-41 6-41
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PELCO-W EF4Y SERVICE R ernoval Disassembling Armature Testing Cleaning and Inspecting Assembling AUTOLITE SERVICE Removal Disassembling Armature Testing Cleaning and Inspecting PR ESTOLITE SER VICE Removal from Starboard Installation with Separate Drive Gear Removal from P o r t Side Installation with Drive Gear on Armature Shaft Disassembling Armature Testing Cleaning and Inspecting Assembling
6 41 6-k2
6-43 6-44 6-45 6-47 6-48 6-48 6-50 Troubleshooting Disassembling clean in^ and inspect in^ Assembling CABLE E N P FITTIPIG IPJSTALEPTION AT EWGIF'E EFT" 6-52 7-26 7-29 7-31 7-32
7-34
8 LOWER UNIT
DESCRIPTICN CPAPTER COVERAGE ILLUSTRATIONS PROPELLER SERVICE Propeller with Shear Pin Removal Installation Exhaust Propeller Removal Installation
811 8-1
8-2 8-2
6-52 6-53 6-53 6-55 6-56
STARTER MOTOR TESTIP'G 6-57 STARTER MOTOR INSTALLATION 6-57
8-2 8-3 8-3
8-4
8-4
7 ACCESSORIES
DESCRIPTION 7-1 SHIFT BOXES 7- 1 OLD-STYLE DOUBLE LEVER Troubleshooting 7- 3 h)isassembling 7-4 7-5 Cleaning and Inspecting Assembling 7-5 NEW-STYLE SWIFT LEI'EF. Troubleshooting 7- 6 Removal 7- 8 Disassembling 7-8 Cleaning and Inspecting 7-0 Assembling 7- 10 ELECTRIC GEAR BOXES AbJD SINGLE LEVER CONTROL 7-12 JOHNSON I JNITS Troubleshooting 7-12 Disassembling 7-15 Cleaning and Inspecting 7-16 Assembling 7-17 PUSHBUTTON SHIFT BOX EVINRUDE UNITS Ob'LY 7-1" Troubleshooting 7-20 Disassembling 7-22 Cleaning and Inspecting 7-24 7-74 Assembling
WATER PUMP REMOVAL Lower Unit Pisassemblinp Cleaning and Inspectinn Lower Unit Assembling:
8-1 8 8-1 E
$-I& 8-16
WATER PUMP INSTALLATIQN 8- 19 Lower Unit %nstallation 8-20
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