BMW K1100 FACTORY SERVICE FACTORY REPAIR MANUAL 1992-1999 DOWNLOAD

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Usage

Each chapter starts with the list of contents. The list of contents is followed by the Technical Data table. Chapter 00 "Maintenance and general instructions" details the handover checklist and lists all tightening torques and operating fluids.

Key to symbols
In this Workshop Manual for the K 1200 LT model, the following symbols are used; their meanings are explained in the table. Special instructions aimed at improving the work procedures

L Note: Specific information on operating, inspecting and adjusting work for the motorcycle as well as maintenance
procedures.

e Caution: d

Instructions and precautions specifically intended to prevent damage to the motorcycle. Failure to comply with them could invalidate the warranty.

Caution: This symbol stands for precautions and measures which are essential in order to protect the rider or other persons from possibly severe or fatal injury.

Contents
Headlines for the work described in the chapter........................................... with the relevant page number

X

Tightening torques: Values are stated if they differ from DIN EN 24 014 or DIN 912 ISO industrial standards.

BMW AG Motorcycle Division Maintenance Schedule K 75 RT/K 1100 RS/LT (from 1993 onlys)
BMW Inspection 20 000 km/ 12 000 miles BMW Inspection 1000km/600mls
Customer Registration No.

Order No.

Signature of mechanic
1)

Change oil when engine at regular operating temperature, renew oil filter element Change oil in gearbox, final drive and telescopic fork Clean inductive sensor at rear wheel 2) Renew intake air cleaner element Renew fuel filter element
4) 3) 2)

Grease upper/lower clutch cable nipples and side/centre stand pivots

Check hose clips on fuel and cooling system for leaks and take up slack if necessary Check coolant level and concentration, and top up if necessary Renew coolant after at least every 2 years *) Check brake pads and discs for wear, renew if necessary *) Check front/rear brake fluid level, top up if necessary *) [b SI 00 027 95 (716)] Check brake system with regard to function, leaks; repair/renew as required *) Renew brake fluid at least once a year Check sensor gap for ABS at front and rear, adjust if necessary 6) Check sensor/pulse wheel for ABS at front and rear for contamination, clean if necessary 6) 5) Check operation of electric side stand switch (angle) Check clutch operating clearance, adjust if necessary Check free travel at throttle and cold-start (choke) cables, adjust if necessary Renew spark plugs Read out MOTRONIC fault memory
7) 8) ) 5)

Check valve clearences, adjust if necessary

Check steering head bearing play, adjust if necessary * Clean and grease the battery posts, if necessary Take up slack at bolts and nuts: ­ power unit to frame ­ suspension strut mounts ­ side/center stand pivot ­ rear wheel studs

Check battery acid level, top up with distilled water if necessary

Apply silicone spray to guide rods of adjustable windshield (only K 1100 LT, K 75 RT) Check idle speed, throttle synchronisation and CO value, adjust if necessary Final inspection with safety/operating check: ­ condition of tyres and wheels, tyre pressures ­ lights and signal systems ­ telltale and warning lights ­ clutch and gear shift ­ handbrake and footbrake, ABS ­ steering ­ instruments ­ test ride, if necessary Recommendation: In severe operating conditions, grease the throttle twistgrip and steering head bearings at least every 30,000 km (18,000 miles) *)
1) 2) 3) 4) 5) 6) 7) 8)

at least every 6 months; if motorcycle is used only for short journeys or at outside temperatures below 0°C, every 3 months, and at least every 3,000 km (1,800 miles) at least once a year in very dirty or dusty conditions, renew the intake air cleaner element every 10,000 km (6,000 miles), or even more frequently if necessary normally every 40,000 km (24,000 miles), but if fuel is of poor quality every 20,000 km (12,000 miles) K 75 models only only motorcycles with ABS only motorcycles with catalytic converter on all K models, renew the lining on the chain tensioner rail every 60,000 km (36,000 miles) invoiced as a separate item

*)

Order No. 01 71 9 799 131

UX-VS-2, 12/98

Printed in Germany

BMW Annual Service

BMW Service 10000 km/ 6000 miles

BMW AG Motorcycle Division Pre-delivery Check K 75 RT/K 1100 RS/LT (from 1993 onlys)
Customer Registration No.

BMW Pre-delivery check

Order No.

Signature of mechanic

Inspect crates on receipt for signs of damage

Motorcycle: ­ ­ ­ ­ ­ unpack check scope of delivery install front wheel complete clean

Battery: ­ ­ ­ ­ ­ remove add battery acid charge grease the terminal posts re-install (mark date)

Check complete specification delivery: ­ ­ ­ ­ tools handbooks and documents keys optional extras

Check front and rear wheel brake fluid levels (only disc brake)

Check switch function of electrically-operated side stand (angle)

Check torque setting of the rear wheel retaining studs

Check tyre pressure

Fuel the motorcycle

Safety/operating check as final inspection: ­ ­ ­ ­ ­ ­ ­ idle speed clutch, gear shifting steering front and rear brakes, ABS telltale and warning lights, instruments, lighting and signalling equipment adjust the headlight test ride, if necessary

Order No. 01 71 9 799 131

UX-VS-2, 12/98

Printed in Germany