BOMBARDIER SEADOO PWC Personal Watercraft Jetski Seadoo GS, GSX Limited, GSX RFI, GTI, GTS, GTX Limited, GTX RFI, SPX, XP Limited 1999 Workshop Manual / Repair Manual / Service Manual download

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TABLE OF CONTENTS

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SECTION

SUBSECTION

PAGE III IV VI 01-01-1 01-02-1 01-03-1 01-04-1 02-01-1 02-02-1 02-03-1 02-04-1 02-05-1 03-01-1 04-01-1 04-02-1 04-03-1 04-04-1 04-05-1 04-06-1 04-07-1 04-08-1 05-01-1 05-02-1 06-01-1 06-02-1 06-03-1 06-04-1 06-05-1 07-01-1 07-02-1 07-03-1 08-01-1 08-02-1 08-03-1 08-04-1 08-05-1 08-06-1

SAFETY NOTICE .................................................................................................................................. WHAT'S NEW ....................................................................................................................................... INTRODUCTION ................................................................................................................................... 01 SERVICE TOOLS AND PRODUCTS 01 - Table of contents ...................................................................... 02 - Mandatory service tools............................................................ 03 - Optional service tools................................................................ 04 - Service products ....................................................................... 01 - Table of contents ...................................................................... 02 - Periodic inspection chart ........................................................... 03
- Flushing and lubrication............................................................. 04 - Water-flooded engine................................................................ 05 - Storage...................................................................................... 01 - Troubleshooting chart ............................................................... 01 - Table of contents ...................................................................... 02 - Leak test ................................................................................... 03 - Removal and installation ........................................................... 04 - Magneto system ....................................................................... 05 - Top end ..................................................................................... 06 - Bottom end ............................................................................... 07 - Rotary valve...................................................................
............ 08 - Exhaust system......................................................................... 01 - Table of contents ...................................................................... 02 - Circuit, components and care ................................................... 01 - Table of contents ...................................................................... 02 - Fuel circuit................................................................................. 03 - Air intake ................................................................................... 04 - Carburetor ................................................................................. 05 - Fuel injection ............................................................................. 01 - Table of contents ...................................................................... 02 - Oil injection system................................................................... 03 - Oil injection pump .....................................
................................ 01 - Table of contents ...................................................................... 02 - Ignition system.......................................................................... 03 - Charging system ....................................................................... 04 - Starting system ......................................................................... 05 - Instruments and accessories .................................................... 06 - Digitally encoded security system ............................................

02

MAINTENANCE

03 04

TROUBLESHOOTING ENGINE

05

COOLING SYSTEM

06

FUEL SYSTEM

07

LUBRICATION SYSTEM

08

ELECTRICAL SYSTEM

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TABLE OF CONTENTS

09

PROPULSION SYSTEM

01 - Table of contents ...................................................................... 02 - Jet pump................................................................................... 03 - Drive system............................................................................. 04 - Reverse system........................................................................ 05 - Variable trim system ................................................................. 01 - Table of contents ...................................................................... 02 - Steering system........................................................................ 03 - Adjustable steering ................................................................... 04 - Alignment ................................................................................. 01 - Table of contents ...................................................................... 02 - Direct action suspension ....................................................
...... 01 - Table of contents ...................................................................... 02 - Adjustment and repair .............................................................. 01 - SPX model ................................................................................ 02 - GS and GSX Limited ................................................................. 03 - XP Limited ................................................................................ 04 - GTS model ................................................................................ 05 - GTI and GTX Limited................................................................. 06 - GTX RFI and GSX RFI ............................................................... 01 - Wiring diagrams........................................................................

09-01-1 09-02-1 09-03-1 09-04-1 09-05-1 10-01-1 10-02-1 10-03-1 10-04-1 11-01-1 11-02-1 12-01-1 12-02-1 13-01-1 13-02-1 13-03-1 13-04-1 13-05-1 13-06-1 14-01-1

10

STEERING SYSTEM

11

SUSPENSION

12

HULL/BODY

13

TECHNICAL DATA

14

WIRING DIAGRAMS

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SAFETY NOTICE

SAFETY NOTICE

0

This manual was primarily published to be used by watercraft technicians trained by the manufacturer who are already familiar with all service and maintenance procedures relating to Bombardier made Sea-Doo watercraft. Please note that the instructions will apply only if proper hand tools and special service tools are used. It is understood that this manual may be translated into another language. In the event of any discrepancy, the English version shall prevail. The content depicts parts and/or procedures applicable to the particular product at its time of manufacture. It does not include dealer modifications, whether authorized or not by Bombardier, after manufacturing the product. The use of Bombardier parts is most strongly recommended when considering replacement of any component. Dealer and/or distributor assistance should be sought in case of doubt. Torque wrench tightening specifications must be strictly adhered to. Locking devices (e.g. lock tabs, selflocking fasteners, etc.) must be installed or re
placed with new ones, where specified. If the efficiency of a locking device is impaired, it must be renewed. This manual emphasizes particular information denoted by the wording and symbols:

Identifies an instruction which, if not followed, could cause serious personal injury including possibility of death.

Denotes an instruction which, if not followed, could severely damage watercraft components. NOTE: Indicates supplementary information needed to fully complete an instruction. Although the mere reading of such information does not eliminate the hazard, your understanding of the information will promote its correct use. Always use common shop safety practice. This information relates to the preparation and use of Bombardier watercraft and has been utilized safely and effectively by Bombardier Inc. However, Bombardier Inc. disclaims liability for all damages and/or injuries resulting from the improper use of the contents. We strongly recommend that any services be carried out and/or verified by a highly skilled professional technician. It is understood that certain modifications may render use of the watercraft illegal under existing federal, provincial and state regulations.




WARNING

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CAUTION

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