HP Designjet Z6100 Printer Service Repair Manual
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Official 2008 service repair workshop manual for the HP Designjet Z6100 large format printer.
This Service Manual contains information necessary to test, calibrate and service:
HP Designjet Z6100 42-inch Printer (Model Q6651A)
HP Designjet Z6100 60-inch Printer (Model Q6652A)
This official service repair manual gives complete step by step information on repair, servicing and preventative maintenance. The official manual is highly detailed with photos and illustrations to help guide you through every repair and troubleshooting procedure. This manual contains all you need to know to keep your HP Designjet Z6100 printer working right and is the only service repair manual you will need. It will help you understand, care for, and lower the repair and maintenance cost for your printer.
With the abundance of service oriented companies provided in the global economy today, added with the addition of a fast paced, throw away society, repairing a computer printer yourself may seem like a waste of time and money. With that said, the cost effectiveness and pride that comes with repairing a computer printer in your home can be one of the greatest feelings in the world. This can be easily done with this official repair manual at your disposal, and a minimal amount of time and space.
The first and foremost benefit of having a repair manual for your computer printer at a arms reach is the fact that most problems associated with a printer are simple and easy fixes. With all products, the manual will have a section that gives you many options on symptoms of the problem, and a troubleshooting method to go along with the issues at hand.
The simple repairs included in this section can not only save you a large amount of money in repair and replacement costs, but also give you the added benefit of immediate results without the time having to be spent either taking it to the repair shop, or going to your local super store to purchase a new product.
A small sample of some of the topics covered in this manual are: print head, ink cartridges, platen, scanner, card reader, bar, waste tank, drive motor, fuser, toner, latch, developer, duplex, feed unit, pick up assembly, power cable, power supply, PSU, cover, board, roller, belt, transfer, exit unit, frame, magenta, cyan, black, yellow, tanks, photoconductor unit, motor, pad, pickup, ethernet, usb, cable, roller, tray, switch, on, off, fan, engine, test, drum, guide, plenium, a4, a5, a3, letter, envelope, torque, grease, optra, transfer and much more.
As with any product in your home or work though, the average computer printer may come across a point in time when a more serious repair is needed. Many people in todays society will go and throw away a perfectly good printer and purchase an over the top model that is not really used to its fullest capacity. While the cost of computer printers has gone down over the years, the repair kits and parts for the models are a fraction of the cost, and can easily installed with the proper repair manual. This manual will provide step by step instruction on disassembly, repair methods, and illustrations related to the repair. With this knowledge at your disposal, when the next issue comes up, you will have the knowledge and experience to fix the problem with ease.
In the end, you have a simple choice to make. You can be well informed, and pro active in your life by having the skill and drive to repair the items in your home using something as simple as a few inexpensive parts, a little time, and a good repair manual, or you can go about your way spending absurd amounts of money to purchase a product that will come across the same problem at some time or another, providing you with a never ending cycle of spending your hard earned money. At some point, every computer printer will have a issue, as a machines quality is measured solely by the users commitment to maintenance. A good way to keep your computer printer giving you years of quality service without having years of service bills is to purchase a good repair manual, and learn to do it yourself.
Book marked chapters for easy navigation allowing you to identify exact repair service procedures in the quickest time possible.
Notes, cautions and warnings throughout each chapter pinpointing critical service information.
Numbered instructions guide you through every repair procedure in a step-by-step fashion.
Bold figured numbers help you quickly match illustrations with instructions.
Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.
Numbered table of contents easy to use so that you can find the information you need fast.
Manual Language: English
File Format: PDF
File Delivery: PDF (Instant Download)
Pages: 472
To purchase this repair manual just click on the green instant download button at the upper left hand corner of this page. After purchasing just download it to your computer to save it and print pages from it whenever you need it.
This Service Manual contains information necessary to test, calibrate and service:
HP Designjet Z6100 42-inch Printer (Model Q6651A)
HP Designjet Z6100 60-inch Printer (Model Q6652A)
This official service repair manual gives complete step by step information on repair, servicing and preventative maintenance. The official manual is highly detailed with photos and illustrations to help guide you through every repair and troubleshooting procedure. This manual contains all you need to know to keep your HP Designjet Z6100 printer working right and is the only service repair manual you will need. It will help you understand, care for, and lower the repair and maintenance cost for your printer.
With the abundance of service oriented companies provided in the global economy today, added with the addition of a fast paced, throw away society, repairing a computer printer yourself may seem like a waste of time and money. With that said, the cost effectiveness and pride that comes with repairing a computer printer in your home can be one of the greatest feelings in the world. This can be easily done with this official repair manual at your disposal, and a minimal amount of time and space.
The first and foremost benefit of having a repair manual for your computer printer at a arms reach is the fact that most problems associated with a printer are simple and easy fixes. With all products, the manual will have a section that gives you many options on symptoms of the problem, and a troubleshooting method to go along with the issues at hand.
The simple repairs included in this section can not only save you a large amount of money in repair and replacement costs, but also give you the added benefit of immediate results without the time having to be spent either taking it to the repair shop, or going to your local super store to purchase a new product.
A small sample of some of the topics covered in this manual are: print head, ink cartridges, platen, scanner, card reader, bar, waste tank, drive motor, fuser, toner, latch, developer, duplex, feed unit, pick up assembly, power cable, power supply, PSU, cover, board, roller, belt, transfer, exit unit, frame, magenta, cyan, black, yellow, tanks, photoconductor unit, motor, pad, pickup, ethernet, usb, cable, roller, tray, switch, on, off, fan, engine, test, drum, guide, plenium, a4, a5, a3, letter, envelope, torque, grease, optra, transfer and much more.
As with any product in your home or work though, the average computer printer may come across a point in time when a more serious repair is needed. Many people in todays society will go and throw away a perfectly good printer and purchase an over the top model that is not really used to its fullest capacity. While the cost of computer printers has gone down over the years, the repair kits and parts for the models are a fraction of the cost, and can easily installed with the proper repair manual. This manual will provide step by step instruction on disassembly, repair methods, and illustrations related to the repair. With this knowledge at your disposal, when the next issue comes up, you will have the knowledge and experience to fix the problem with ease.
In the end, you have a simple choice to make. You can be well informed, and pro active in your life by having the skill and drive to repair the items in your home using something as simple as a few inexpensive parts, a little time, and a good repair manual, or you can go about your way spending absurd amounts of money to purchase a product that will come across the same problem at some time or another, providing you with a never ending cycle of spending your hard earned money. At some point, every computer printer will have a issue, as a machines quality is measured solely by the users commitment to maintenance. A good way to keep your computer printer giving you years of quality service without having years of service bills is to purchase a good repair manual, and learn to do it yourself.
Book marked chapters for easy navigation allowing you to identify exact repair service procedures in the quickest time possible.
Notes, cautions and warnings throughout each chapter pinpointing critical service information.
Numbered instructions guide you through every repair procedure in a step-by-step fashion.
Bold figured numbers help you quickly match illustrations with instructions.
Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.
Numbered table of contents easy to use so that you can find the information you need fast.
Manual Language: English
File Format: PDF
File Delivery: PDF (Instant Download)
Pages: 472
To purchase this repair manual just click on the green instant download button at the upper left hand corner of this page. After purchasing just download it to your computer to save it and print pages from it whenever you need it.
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Using this Manual Purpose This Service Manual contains information necessary to test, calibrate and service: · · HP Designjet Z6100 42-inch Printer (Model Q6651A) HP Designjet Z6100 60-inch Printer (Model Q6652A) For information about using these printers, refer to the corresponding User and Quick Reference Guides. Readership The procedures described in this Service Manual are to be performed by HP Certified service personnel only. Part Numbers Part Numbers for Printer options, accessories and service parts are located in Chapter 7. Conventions A small arrow is used to indicate other parts of the Service Manual where you can find information related to the topic you are consulting. 1 Table of Contents 1 Troubleshooting Troubleshooting the printer......................................................................................................... 2 Printer Education and Training..................................................................................... 2 Firmware upgrade ..................................................................................................... 2 Troubleshooting system error codes............................................................................................. 2 Performing a service test on a failed assembly.............................................................................. 2 Performing the necessary service calibrations ............................................................................... 3 Solving print quality problems .................................................................................................... 3 The printer does not power on.................................................................................................... 3 Printer hangs during printing and displays `processing' ................................................................. 3 The printer continuously rejects printheads ................................................................................... 4 A new Maintenenace Cartridge is incorrectly detected as `used' .................................................... 4 Cover sensors are not working ................................................................................................... 4 The line sensor has problems detecting media .............................................................................. 5 Troubleshooting Media Jams/Printhead Crashes........................................................................... 5 Troubleshooting shutdowns ........................................................................................................ 5 Printhead Maintenance Cartridge Path ......................................................................... 6 Paper Path ............ .................................................................................................... 6 Printhead path ........................................................................................................... 6 PWM shutdown ......................................................................................................... 6 Velocity shutdown ...................................................................................................... 6 Energy shutdown ....................................................................................................... 6 Vacuum suction much lower at high altitudes................................................................................ 7 Banding at variable extreme environmental conditions .................................................................. 7 Printhead Crashes/Smears on High Density Prints Using Coated Media .......................................... 7 Banding due to ink cartridge replacement while printing ............. .................................................. 7 34" Rice Paper not supported .................................................................................................... 8 Worm marks on HP Coated media with light area fills .................................................................. 8 Solving Media-Handling Problems .............................................................................................. 8 Difficult to load media "Too much skew" ..................................................................................... 8 Troublshooting a failure with the Take UP Reel (TUR) ..................................................................... 9 Take Up Reel LED status information ............................................................................. 9 Checking the Take Up Reel is correctly installed........................................................... 10 How the Take UP Reel Works ................................................................................. ... 11 Using the buzzer at power-up for troubleshooting problems........................................... 11 Using the Power-up Sequence to Troubleshoot ............................................................. 12 Corrective Actions for Power-Up Problems ................................................................... 14 Troubleshooting OMAS problem .............................................................................................. 14 Using the Power Switch LEDs to Troubleshoot ............................................................................. 15 Using the PCA LEDs to Troubleshoot .......................................................................................... 16 Interconnect PCA ..................................................................................................... 16 PrintMech PCA ........................................................................................................ 17 Identifying faults from LED status ............................... ................................................. 17 How to Interpret the Service Information Pages ........................................................................... 19 Main Characteristics ................................................................................................ 20 Current Configuration............................................................................................... 21 Current Media, Printhead and Ink Information ............................................................. 22 v 2 System Error Codes Printer Usage Information.......................................................................................... Media Used Sections................................................................................................ Event Logs............................................................................................................... Calibrations Status ................................................................................................... Connectivity Configuration ........................................................................................ When the main window is open and the printer is printing (safety compliance) .............................. General RIP tips and tricks ....................................................................................................... Frequently Asked Questions ...................................................................................... How to troubleshoot the 79:04 System Error .................................... .......................................... Introduction ............................................................................................................. Possible causes........................................................................................................ Troubleshooting based on symptoms .......................................................................... 23 24 25 26 28 29 29 30 31 31 32 38 3 Ink Supplies Introduction............................................................................................................................ 44 System Error Codes and Warnings - Explanation ........................................................................ 44 Continuable and Non-Continuable Error Codes.......................................................................... 47 80 80 81 82 82 82 83 83 83 85 86 86 86 87 87 88 88 88 88 89 89 89 90 91 91 91 92 4 Service Tests and Utilities What are Ink Supplies? ........................................................................................................... Ink Cartridges.......................................................................................................... Printheads............................................................................................................... Maintenance Cartridge............................................................................................. General Information About the Ink Supplies ............................................................................... General Precautions When Handling Ink Supplies ...................................................................... Priming the Ink System............................................................................................................. When Should You Replace the Ink Supplies?.............................................................................. Obtaining Ink Cartridge Information ..... .................................................................................... Obtaining Printhead Information............................................................................................... Ink Cartridge Status Messages................................................................................... Ink Cartridge Status While Printing............................................................................. Ink Cartridge Status While Replacing ......................................................................... Printhead Status Messages While Printing ................................................................... Printhead Status Messages While Replacing................................................................ Maintenance Cartridge Status Messages While Printing ............................................... Maintenance Cartridge Status Messages While Replacing ............................................ Summary of Solving Ink Supplies Problems................... .............................................................. Problems reseating the printhead ............................................................................... You Cannot Insert the Ink Cartridge Into the Printer....................................................... You Cannot Insert the Printhead Into the Printer............................................................ You Cannot Insert the Maintenance Cartridge Into the Printer ........................................ Troubleshooting Printhead Error Codes...................................................................................... Carriage Interconnect Wiper ................................................................................................... Warranty Information for Ink Supplies ....................................................................................... Ink Cartridge ........................................................................................................... Printheads.................. ............................................................................................. Introduction............................................................................................................................ 94 Diagnostics - Self Test .............................................................................................................. 94 Phone Support........................................................................................................................ 94 Service Tests (Diagnostics) ....................................................................................................... 94 Entering the Service Tests Menu................................................................................................ 96 1. Scan Axis Test ..................................................................................................... 97 2. Paper Drive Test................................................................................................. 101 3. Electronics Module Test........................................................................ ............... 105 4. Carriage Assembly Test ...................................................................................... 112 5. Sensors Test ...................................................................................................... 112 6. Ink Delivery System Test ...................................................................................... 115 7. SVS Test ........................................................................................................... 116 8. Air Pump System Test ......................................................................................... 116 9. Vacuum Fans Test .............................................................................................. 117 vi |
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