KYMCO DINK 50 FULL SERVICE REPAIR MANUAL

KYMCO DINK 50 FULL SERVICE REPAIR MANUAL

Name & Model No. SH10BA
Overall length 1950mm
Overall width 735mm
Overall height 1180mm
Wheel base 1350mm
Engine type Air cooled 2-stroke
Displacement 49.4cc
Fuel Used 92# nonleaded gasoline

ENGINE SERIAL NUMBER --- 1- 0 TOOLS ----------------------------1-14
SPECIFICATION----------------- 1- 1 LUBRICATION POINTS --------1-16
SERVICE PRECAUTIONS ------ 1- 3 WIRING DIAGRAM--------------1-17
TORQUE VALUES--------------- 1-13 CABLE & HARNESS ROUTING- 1-22
TROUBLESHOOTING-----------1-24

PREFACE
This Service Manual describes the
technical features and servicing
procedures for the KYMCO DINK50.
Section 1 contains the precautions for
all operations stated in this manual.
Read them carefully before any
operation is started.
Section 2 is the removal/installation
procedures for the frame covers which
are subject to higher removal/installation
frequency during maintenance and
servicing operations.
Section 3 describes the inspection/
adjustment procedures, safety rules and
service information for each part, starting
from periodic maintenance.
Sections 5 through 12 give instructions
for disassembly, assembly and adjustment
of engine parts. Section 13 is the
removal/ installation of chassis. Section
16 states the testing and measuring
methods of electrical equipment.
Most sections start with an assembly or
system illustration and troubleshooting
for the section. The subsequent pages
give detailed procedures for the section.
KWANG YANG MOTOR CO., LTD.
OVERSEAS SALES DEPARTMENT
OVERSEAS SERVICE SECTION
TABLE OF CONTENTS
GENERAL INFORMATION 1
EXHAUST MUFFLER/FRAME COVERS 2
INSPECTION/ADJUSTMENT 3
LUBRICATION SYSTEM 4
ENGINE REMOVAL/INSTALLATION 5
CYLINDER HEAD/CYLINDER/PISTON 6
KICK STARTER/DRIVE
PULLEY/CLUTCH/DRIVEN PULLEY 7
FINAL REDUCTION 8
A.C. GENERATOR 9
CRANKCASE/CRANKSHAFT 10
COOLING SYSTEM 11
CARBURETOR/FUEL PUMP 12
STEERING HANDLEBAR/FRONT
WHEEL/FRONT BRAKE/FRONT
SHOCK ABSORBER/FRONT FORK
13
REAR BRAKE/REAR FORK/REAR
WHEEL/REAR SHOCK ABSORBER 14
FUEL TANK 15
BATTERY/CHARGING SYSTEM 16
IGNITION SYSTEM 17
STARTING SYSTEM 18
SWITCHES/HORN/FUEL UNIT/
THERMO-STATIC
SWITCH/TEMPERATURE
GAUGE/INSTRUMENTS/ LIGHTS
19
TIR
E
HIGH-SPEED TIRE (TUBELESS TIRE) 20