BMW F650CS Motorcycle Service Repair Manual Download

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Use
Each chapter starts with the list of contents. The list of contents is followed by the technical data table.

Key to symbols
In this Repair Manual for the F 650 CS model, the following symbols are used; their meanings are explained in the table. Special instructions aimed at improving the work procedures

L Note: e d

Special information on operating and inspecting the motorcycle as well as maintenance and adjustment procedures.

Attention: Instructions and precautions specifically intended to prevent damage to the motorcycle. Failure to comply with them could invalidate the warranty.

Warning: This symbol stands for precautions and measures which are essential in order to protect the rider or other persons from possibly severe or fatal injury.

Contents
The titles of the tasks described in this chapter............. complete with page numbers

Activities

· ·
­ ­

Activities The bullet symbol indicates work steps that are described in greater detail under another headline Preceding activities A line indicates work steps that are described in greater detail under another headline or in another chapter

The term "remove" means that: the fastener (e.g. screw) must be backed off completely and removed or a component (e.g. injection rail) has to be removed to the extent that components behind it (e.g. throttle valve rail) are rendered accessible The term "loosen" or "slacken" means that: the fastener (e.g. screw) must be backed off, but not removed

Tightening torque: Values are stated if they differ from DIN EN 24 014 or DIN 912 ISO industrial standards.

X

BMW Motorrad Maintenance schedule F 650 CS
BMW Maintenance Service every 10,000 km/6,000 miles BMW Inspection at 1,000 km/600 miles BMW Inspection every 20,000 km/ 12,000 miles BMW Annual Service

Customer

Licence No.

Mileage

Job Order No.

Date

Mechanic's signature

Read the fault code memory with the BMW MoDiTeC Change the engine oil [engine only] while at regular operating temperature and replace the oil filter element Change the engine oil [engine and oil tank] while at regular operating temperature and replace the oil filter element
if motorcycle is used only for short journeys or at outside temperatures below 0°C (32°F): every 3 months or at the latest after 3,000 km (1,800 miles)

Clean oil strainer in frame
once only at 10,000 km/6,000 miles

Check the coolant and restore to correct level if necessary Grease rubber grommets for cover insert Replace the coolant
every 2 years
*)

Check valve clearances, adjust if necessary Replace the spark plug Drain the outlet hose from the air filter box Replace intake air filter

*)

If motorcycle is operated in very dirty or dusty conditions, clean or replace the intake air filter every 10,000 km (6,000 miles); check every 3,000 km (1,800 miles)

Replace fuel filter
every 40,000 km (24,000 miles)

Check clutch play, adjust if necessary Examine brake pads and discs for wear, replace if necessary Check front/rear circuit brake fluid Check for operation of brake system and freedom from leaks; repair/replace if necessary Renew brake fluid at least once a year [ABS] Replace the primary front/rear brake master cylinder cup
every 40,000 km (24,000 miles)
*) *) *)

Replace toothed belt Check toothed belt and sprocket, replace if necessary Check belt tension, adjust if necessary
*) *)

Check battery acid level, add distilled water if necessary Clean and grease the battery terminals, if necessary Check steering head bearings and adjust Grease the side stand Using a torque wrench, check that the screws and nuts of the engine mounts, manifold fastener, the frame threaded fasteners, the rear-frame threaded fasteners, and the eccentric clamp are tightened to specified torque Final inspection with road safety and functional check: ­ Clutch, gearshift ­ Steering ­ Front and rear brakes ­ Side stand contact switch ­ Condition of tyres and wheels, tyre pressures ­ Lights and signalling equipment, indicator and warning lights, instruments ­ Optional equipment ­ Test ride, if necessary
*) Write up on separate invoice; Not part of standard service procedure BMW recommends Castrol
*)

or replace if necessary

*)

UX-VS-2, 07.2001

BMW Motorrad Pre-delivery check F 650 CS

Customer

Licence No.

BMW Pre-delivery check

Job Order No.

Mechanic's signature

Check the shipping pallet for damage

Unpack the motorcycle

Inspect motorcycle for damage

Check complete specification delivery: ­ tools ­ handbooks and documents ­ keys ­ optional extras

Motorcycle complete

Battery: ­ remove ­ add battery acid ­ charge ­ grease the terminal posts ­ re-install (mark date)

Check tyre pressure

Fuel the motorcycle

Safety/operating check as final inspection: ­ Oil inspection ­ Clutch, gearshift ­ Steering ­ Hand brakes and foot brakes ­ Check lights and signalling equipment, warning and indicator lights, instruments, ABS ­ Test ride, if necessary

Confirm delivery inspection in "Maintenance Booklet"

Final cleaning

Vehicle delivered on:

UX-VS-2, 07.2001

BMW recommends Castrol