INSTANT DOWNLOAD: 2007 Harley Davidson Softail Service Repair Manual FLSTSC, FLSTF, FLSTN, FXST, FXSTB, FXSTC FXSTD PICTURES / SPECIFICATIONS / REPAIR PROCEDURES

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TABLE OF CONTENTS
Page No. Page No.

SECTION 1-MAINTENANCE
1.1 General
Servicing a New Motorcycle Safe Operating Maintenance Shop Practices Repair Notes Safety Remov ing Parts Cleaning Disassembly and Assembly Repair and Replacement Procedures Hardware and Threaded Parts Threadl ock ing Agents Wiring, Hoses and Lines Instruments and Gauges Bearings Bushings Exhaust System Leakage Gaskets Lip Type Seals O-Rings (Prefo rmed Packings) Gears Shafts Part Replacement Cleaning Part Protectio n Cleaning Process Rust or Corrosion Remova l Tool Safety Air Tools Wrenches Pliers/Cutters/Prybars Hammers Punches /Chisels Screwdrivers Ratchets and Hand les Sockets Storage Units

1.5 Battery Maintenance .
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1-13
1-13 1-13 1-14 1-14 1-15 1-15

1-1
1-1 1-1 1-1 1-1 1-1 1-1 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-4 1-4 1-4 1-4 1-4 1-4 1-4

General Battery Electro lyte Antidotes (table) Disconnection and Removal. Installation and Connect ion Inspection Storage

1.6 Brakes
Fluid Inspection Rear Brake Pedal Pedal Height Pedal Lubricati on Pedal Pad

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1-16
1-16 1-17 1-17 1-17 1-17

1.7 Bleeding Brakes
General Procedure

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1-18
1-18 1-18

1.8 Brake Pads and Discs
Inspection Brake Pads Brake Disc Thickness Brake Disc Lateral Runout and Warpage Brake Pad Replaceme nt Rear Brake Caliper Front Brake Caliper: All But FLSTSC

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1-19
1-19 1-19 1-19 1-19 1-20 1-20 1-22

1.9 Tires and Wheels
Tires Tire Pressures (table) Tire Replacement Whee l Bearings Whee l Spokes

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1-23
1-23 1-23 1-24 1-24 1-24

1.10 Primary Chain
General

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1-25
1-25

1.11 Primary Chaincase Lubricant .
Chang ing Lubricant .

1-26
1-26

1.12 CIutch
Adjustment

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1-28
1-28

1.2 Fuel and Oil
Fuel Gasoline Blends Engine Oil Winter Lubrication

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1-5
1-5 1-5 1-5 1-5

1.13 Transmission Lubricant
Changing Lubricant

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1-30
1-30

1.14 Rear Belt Deflection
Inspection Rear Belt Deflection (Table) Adjustment

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1-31
1-31 1-31 1-32

1.3 Maintenance Schedule
First Schedu led Maintenance

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1-6
1-6

1.4 Engine Oil and Filter
Checking and Adding Oil Type of Oil Checking Oil Level Recommended Oil Grades (table) Changi ng Oil and Filter

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1-11
1-11 1-11 1-11 1-11 1-12

1.15 Rear Belt and Sprockets
Genera l Cleaning Inspection Sprockets Rear Belt Drive Belt Wear Analysis (table)

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1-33
1-33 1-33 1-33 1-33 1-33 1-34

1.16 Suspension Adjustments
Rear Shock Preload

1-35
1-35
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1.17 Steering Head Bearings: All But FLSTSC .
Adjustment Bearing Adjustment (Fall-away) Lubrication . .. .

1.29 Troubleshooting 1-36
1-36 1-36 1-36

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1-55
1-55 1-55 1-55 1-55 1-55 1-55 1-56 1-56 1-56 1-56 1-56 1-56 1-56 1-56 1-56 1-56 1-57 1-57 1-57 1-57 1-57 1-57 1-57 1-57 1-57 1-57 1-57 1-57 1-58 1-58 1-58 1-58

1.18 Steering Head Bearings: FLSTSC
General Lubrication Adjustment Adjustment

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1-37
1-37 1-37 1-37 1-38

1.19 Rocker Bearings: FLSTSC
Inspection

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1-39
1-39

1.20 Front Fork Oil
Replacing Fork Oil.

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1-41
1-41

1.21 Spark Plugs
Inspection

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1-43
1-43

1.22 Air Cleaner Filter
Removal Installation

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1-44
1-44 1-45

1.23 Cable and Chassis Lubrication
General Cables and Hand Levers Jiffy Stand . . .

1-46
1-46 1-46 1-46

1.24 Throttle Cables
Cable Inspection, Lubrication and Adjustment.. Inspection and Lubrication Adjustment

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1-47
1-47 1-47 1-48

General .. Engine . Starter Motor Does Not Operate or Does Not Turn Engine Over .. Engine Turns Over But Does Not Start .. Starts Hard .. Starts But Runs Irregularly or Misses .. A Spark Plug Fouls Repeatedly .. Pre-Ignition or Detonation (Knocks or Pings) . Overheating .. Valve Train Noise .. Excessive Vibration . Check Engine Light Illuminates During Operation Lubrication System . Oil Does Not Return To Oil Tank .. Engine Uses Too Much Oil Or Smokes Excessively Engine Leaks Oil From Cases, Push Rods, Hoses Low Oil Pressure . High Oil Pressure .. Electrical System . Alternator Does Not Charge .. Alternat or Charge Rate Is Below Normal. . Speedometer Operates Erratically .. Transmission .. ... Shifts Hard Jumps Out Of Gear . Clutch Slips . Clutch Drags Or Does Not Release . Clutch Chatters . Handling . Irregularities .. Brakes . Brake Does Not Hold Normally .

1.25 Engine Mounts
Inspection

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1-49
1-49

SECTION 2-CHASSIS
2.1 Specifications
Tires Tire Fitment, Tubeless Cast Wheels (table) Tire Fitment, Laced Wheels (table) Tire Pressure, All Models (table)

1.26 Headlamp Alignment

1-50
1-50 1-51 1-51 1-51 1-51

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2-1
2-2 2-2 2-2 2-3

Inspection .................................................................. Adjustment.. .................. FLSTSC Models FLSTC/FLSTF/FLSTN/FXST/FXSTB/FXSTC Models FXSTD Models ......................................................

1.27 Critical Fasteners
Inspection Critical Fasteners (table)

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1-52
1-52 1-52

2.2 Torque Values 2.3 Vehicle Identification Number (V.I.N.)
General

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2-4 2-7
2-7

1.28 Storage
General Removal From Storage

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1-53
1-53 1-54

2.4 Front Wheel: All But FLSTSCIFXSTD
Removal Disassembly Disc Wheel. Laced Wheel Cleaning and Inspection Assemb ly Disc Wheel Laced Wheel Installation

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2-9
2-9 2-9 2-9 2-9 2-11 2-11 2-11 2-11 2-11

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2.5 Front Wheel: FXSTD
Remova l Disassembly Cleaning and Inspection Assemb ly Installation

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2-12
2-12 2-12 2-12 2-13 2-13

2.16 Rear Brake Master Cylinder/Reservoir
Removal Installation Disassembly Cleaning and Inspection Assemb ly

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2-42
2-42 2-42 2-45 2-46 2-46

2.6 Front Wheel: FLSTSC
Remova l Disassembly Cleani ng and Inspection Assembly Installation

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2-14
2-14 2-14 2-14 2-14 2-16

2.17 Front Brake Caliper: All But FLSTSC
Removal Disassembly Cleaning , Inspection and Repair Assembly Installation

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2-48
2-48 2-48 2-51 2-52 2-53

2.7 Rear Wheel
Removal. Disassembly Cleanin g and Inspection Assembly Installat ion

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2-17
2-17 2-17 2-19 2-19 2-19

2.18 Front Brake Caliper: FLSTSC .
Front Brake Caliper Removal Disassembly Cleaning and Inspection Assembly Installation Brake Reaction Link Removal Installation .. . . . .. . . . .

2-54
2-54 2-54 2-54 2-55 2-56 2-56 2-58 2-58 2-58

2.8 Sealed Wheel Bearings
Inspection Removal. Installation

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. . .

2-20
2-20 2-20 2-21

2.9 Wheel Lacing: 16 In. Rim
General Procedure

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2-22
2-22 2-23

2.10 Wheel Lacing: 21 In. Rim
Procedure

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2-25
2-25

2.19 Rear Brake Caliper: All But FXSTIFXSTBIFXSTCIFLSTF
Remova l : Disassembly Cleaning, Inspection and Repair Assembly Installation

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2-60
2-60 2-60 2-63 2-63 2-64

2.11 Truing Laced Wheel
General Latera l Truing Wheel Offset Dimensio ns (table) Radial Truing

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2-28
2-28 2-28 2-29 2-31

2.20 Rear Brake Caliper: FXSTIFXSTBIFXSTCIFLSTF
Remova l · Disassembly Cleaning , Inspection and Repair Assembly Installation

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. . .. . .

2-65
2-65 2-65 2-68 2-69 2-70

2.12 Disc Rim Runout
General Lateral Runout Radial Runout

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. . .

2-32
2-32 2-32 2-32

2.13 Tires
Genera l Remova l Cleaning, Inspection and Repair Installation Tube Type Tires Tubeless Tires

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2-33
2-33 2-34 2-34 2-35 2-35 2-35

2.21 Front Forks: All But FLSTSC
Genera l Removal Disassemb ly Cleaning and Inspection Assemb ly Installation

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2-71
2-71 2-71 2-71 2-71 2-75 2-75

2.14 Vehicle Alignment......................
Inspection

2-36
2-36

2.15 Front Brake Master Cylinder
General.. ........... Remova l/Disass embly ...... Cleaning and Inspection Assembly/Installation

2-37
2-37 2-37 2-38 2-40

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