2002 Arctic Cat Snowmobile ATV Service / Repair / Workshop Manual - 02 - Instant Download !!

2002 Arctic Cat Snowmobile ATV Service / Repair / Workshop Manual - 02 - Instant Download !!

File Format: PDF
Compatible: All Versions of Windows & Mac
Downloadable: YES
Language: English
Requirements: Adobe PDF Reader

SERVICE MANUAL COVERS:
===================

1. General Information
2. Periodic Maintenance/Tune-Up
3. Engine/Transmission
4. Fuel/Lubrication/Cooling
5. Electrical System
6. Drive System
7. Suspension
8. Steering/Frame
9. Controls/Indicators
10. Aids for Maintenance
11. Troubleshooting

JUST SOME OF THE SUB INDEX INCLUDES:

Periodic Maintenance Chart .................................... 2-2
Lubrication Points.................................................... 2-3
Battery..................................................................... 2-3
Fuses ...................................................................... 2-4
Air Cleaner (250/300).............................................. 2-4
Air Cleaner/Filter (375/400/500).............................. 2-8
Valve/Tappet Clearance
(Feeler Gauge Procedure) ................................ 2-10
Valve/Tappet Clearance
(Valve Adjuster Procedure) ............................... 2-11
Testing Engine Compression ................................ 2-12
Spark Plug............................................................. 2-12
Muffler/Spark Arrester ........................................... 2-13
Gas/Vent Hoses .................................................... 2-13
Adjusting Throttle Cable........................................ 2-13
Adjusting Engine RPM (Idle) ................................. 2-14
Engine/Transmission Oil - Filter - Strainer
(250/300)........................................................... 2-14
Engine/Transmission Oil - Filter - Strainer
(375/400/500).................................................... 2-16
Front Differential/Rear Drive Lubricant .................. 2-18
Adjusting Clutch (250/300).................................... 2-19
Adjusting Clutch
(400/500 Manual Transmission) ......................... 2-19
Tires ...................................................................... 2-20
Steering Components ........................................... 2-20
Driveshaft/Coupling............................................... 2-20
Suspension/Shock Absorbers/Bushings ............... 2-20
Nuts/Bolts/Cap Screws.......................................... 2-21
Ignition Timing....................................................... 2-21
Headlight/Taillight-Brakelight ................................. 2-21
Switches................................................................ 2-22
Shift Lever ............................................................. 2-22
Indicator/Gear Position Lights ............................... 2-24
Frame/Welds/Racks .............................................. 2-24
Electrical Connections........................................... 2-24
Hydraulic Hand Brake System .............................. 2-24
Mechanical Foot Brake.......................................... 2-26
Burnishing Brake Pads.......................................... 2-27
Coolant (400/500) ................................................. 2-28
Checking/Replacing V-Belt
(Automatic Transmission) ................................... 2-28

Carburetor Specifications........................................ 4-2
Carburetor Schematics............................................ 4-3
Carburetor ............................................................... 4-4
Cleaning and Inspecting Carburetor........................ 4-8
Throttle Cable Free-Play ......................................... 4-9
Engine RPM (Idle)................................................... 4-9
Gas Tank ............................................................... 4-10
Gas Tank Valve .................................................... 4-11
Gas/Vent Hoses ................................................... 4-11
Oil Flow Charts...................................................... 4-12
Oil Pump ............................................................... 4-13
Testing Oil Pump Pressure.................................... 4-14
Oil Cooler (250/300/375) ....................................... 4-15
Liquid Cooling System (400/500) .......................... 4-16
Radiator................................................................. 4-17
Hoses/Thermostat................................................. 4-18
Fan ........................................................................ 4-19
Servicing Water Pump
(400/500 - Manual Transmission) ....................... 4-19
Servicing Water Pump
(500 - Automatic Transmission).......................... 4-20

Battery..................................................................... 5-3
RPM Limiter ............................................................ 5-3
Testing Electrical Components................................ 5-4
Accessory Receptacle/Connector (375/400/500).... 5-4
Brakelight Switch (Foot) .......................................... 5-5
Brakelight Switch (Handlebar Control) .................... 5-5
Oil Temperature Switch (250/300/375).................... 5-6
Fan Motor (375/400/500)......................................... 5-6
Fuse Block............................................................... 5-7
Fuses ...................................................................... 5-7
Gear Position Lights (Manual Transmission) ........... 5-8
Gear Position Switch (Manual Transmission) .......... 5-9
Ignition Coil ............................................................. 5-9
Indicator Lights...................................................... 5-11
Ignition Switch ....................................................... 5-12
Handlebar Control Switches.................................. 5-13
Magneto Assembly................................................ 5-14
Starter Motor ......................................................... 5-15
Starter Relay (250/300)......................................... 5-19
Starter Relay (375/400/500).................................. 5-20
CDI Unit (250/300) ................................................ 5-21
Regulator/Rectifier (250/300) ................................ 5-21
CDI Unit (375/400/500) ......................................... 5-22
Regulator/Rectifier (375/400/500) ......................... 5-23
Neutral Start Relay................................................ 5-23
Headlights ............................................................. 5-24
Taillight - Brakelight ............................................... 5-25
Ignition Timing....................................................... 5-25
Wiring Diagrams.................................................... 5-26

Rear Drive Axle
Assembly Schematics ........................................ 6-2
Front Differential ...................................................... 6-3
Drive Axles .............................................................. 6-7
ACT - Independent Rear Suspension
(Including TBX Model)...................................... 6-13
Rear Gear Case (400 Models) .............................. 6-17
Hub........................................................................ 6-18
Hydraulic Brake Caliper......................................... 6-19
Hydraulic Brake Assembly Schematics................. 6-21

Front and Rear Suspension Assembly
Schematics........................................................... 7-2
Shock Absorbers ..................................................... 7-4
Swing Arms
(ACT - Independent Rear Suspension) ................ 7-5
Swing Arms (TBX Model)........................................ 7-6
Front A-Arms........................................................... 7-7
Rear A-Arms (Fully Independent
Rear Suspension) .............................................. 7-11
Wheels and Tires .................................................. 7-13

Steering Post/Tie Rods ........................................... 8-2
Handlebar Grip........................................................ 8-6
Steering Knuckles ................................................... 8-6
Measuring/Adjusting Toe-In/Toe-Out ..................... 8-10
Body Panel Assembly Schematics........................ 8-13
Frame/Exhaust Assembly Schematics .................. 8-14
Front Rack............................................................. 8-16
Front Bumper Assembly........................................ 8-17
Front Fender/Side Panels...................................... 8-18
Fender Flares/Extensions ..................................... 8-19
Footrests ............................................................... 8-20
Belly Panel ............................................................ 8-20
Exhaust System .................................................... 8-20
Rear Rack ............................................................. 8-21
Rear Fender .......................................................... 8-21
Side Box (TBX Model)........................................... 8-22
Cargo Box (TBX Model) ........................................ 8-22
Adjusting Headlight ............................................... 8-23
Taillight Assembly.................................................. 8-24
Seat ....................................................................... 8-25

Hand Brake Lever/Master Cylinder Assembly......... 9-2
Mechanical Foot Brake Assembly Schematic ......... 9-4
Throttle Control ....................................................... 9-4
Gearshift Pedal (Manual Transmission)................... 9-6
Drive Selector (300/375/400 4x4 Models/500) ........ 9-7
Reverse Shift Lever (Manual Transmission) ............ 9-7
Shift Lever and Shift Rod ....................................... 9-7
Speedometer/Indicator/Gear Position Lights........... 9-9

Torque Specifications (250/300)............................ 10-2
Torque Specifications (400/500 - Manual
Transmission) .................................................... 10-3
Torque Specifications (375/500 - Automatic
Transmission) .................................................... 10-4
Torque Conversions .............................................. 10-6
Tightening Torque (General Bolts) ........................ 10-6

Engine ................................................................... 11-2
Drive...................................................................... 11-7
Fuel System .......................................................... 11-8
Electrical................................................................ 11-9
Steering/Suspension ........................................... 11-11
Brakes ................................................................. 11-12

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DESCRIPTION:
=========

COVERS ALL MODELS & ALL REPAIRS A-Z

THIS IS NOT SOME GENERIC REPAIR INFORMATION. IT IS A VEHICLE SPECIFIC SERVICE MANUAL! THIS HIGHLY DETAILED SERVICE REPAIR MANUAL CONTAINS EVERYTHING YOU WILL EVER NEED TO SERVICE, REPAIR, RESTORE, MAINTAIN, REFURBISH OR EVEN REBUILD YOUR VEHICLE.

COMPLETE & EASY TO USE STEP-BY-STEP INSTRUCTIONS, ILLUSTRATIONS, DIAGRAMS, SPECIFICATIONS & WIRING SCHEMATICS WILL HELP ASSIST YOU TO PERFORM RIGHT FROM VERY SIMPLE REPAIRS TO COMPLEX ONES !!.

CLEAR PICTURES AND ZOOMABLE ILLUSTRATIONS HELP YOU PERFORM YOUR SERVICE REPAIR WITH UTMOST EASE! NO TECHNICAL EXPERTISE REQUIRED. YOU SEE IT AND YOU DO IT (DO-IT-YOURSELF MANUAL)

THIS IS THE SAME MANUAL THAT TECHNICIANS AND MECHANICS IN DEALERSHIPS & ELSEWHERE USE TO SERVICE & REPAIR YOUR VEHICLE! YOU CAN REFER THIS MANUAL RIGHT FROM YOUR PC/LAPTOP OR ONLY PRINT OFF THE PAGES THAT YOU REQUIRE FOR THE MOMENT.

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YOU GET EVERYTHING YOU WILL EVER NEED ON ONE EASY-TO-USE PDF MANUAL. NO MORE FLIPPING THROUGH BOOKS TO FIND WHAT YOU NEED. PRINT ONLY THE PAGES AND DIAGRAMS YOU REQUIRE. NO MORE GREASY PAGES OR TORN LOST PAPER MANUALS AGAIN.

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WE PROVIDE SERVICE AND REPAIR MANUALS FOR MANY TYPES OF EVERYDAY VEHICLES. OUR ULTIMATE GOAL IS TO HELP OUR CUSTOMERS WITH THE OVERWHELMING TASK OF AUTOMOTIVE REPAIR. ONCE YOU SEE THE SERVICE MANUALS WE HAVE TO OFFER, YOU WILL REALIZE HOW EASY IT IS.

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PLEASE NOTE:
=========

1) Looking for someother Service manual, please check:
http://pecno1.tradebit.com/files.php/1003 (for massive collection of service manuals.)


THANKS FOR VISITING THIS PAGE. HAVE A GREAT DAY THERE !!

FULL VALUE FOR MONEY! GET YOUR REPAIRS DONE BY TODAY !!
Tags: 2002 arctic cat snowmobile atv service repair workshop manual, problems parts fix it troubleshooting repair