2005 2006 2007 SATURN ION SERVICE REPAIR MANUAL

2005-2007 Saturn Ion Complete Service Repair Manual

This is the most complete service repair manual for the Saturn Ion 1,2 & 3 Sedan and Quad Coupe covering years 2005-2007. It contains over 2000 pages of illustrations, tables and step by step instructions on how to repair and service your Saturn Ion. This manual only covers the Saturn Ion! In addition the manual covers all 3 engine sizes: 2.0L, 2.2L and the 2.4L Ecotec.

Table of Contents:

ACCESSORIES AND EQUIPMENT

Accessories Control Systems :: Communication Devices :: Cruise Control Systems :: Door Locks & Anti-Theft Systems :: Entertainment Systems :: Exterior Body Panels :: Exterior Lights :: Exterior/Interior Trim :: Frames, Subframes & Crossmembers :: Gauges & Instrument Panels :: Headlights :: Heated Glass/Defoggers :: Horns :: Interior/Illumination Lights :: Memory Modules :: Mirrors :: Paint/Coatings :: Seats :: Sun Roof/T-Top/Convertible Top :: Windows :: Wiper/Washer Systems :: Wiring System Data Link Connectors, Pwr Dist., Grnd Dist.

BRAKES

Anti-Lock/Traction Control :: Mechanical - Hydraulic :: Parking Brake System

DRIVELINE/AXLES

Axle Shafts

ELECTRICAL

Body Electrical :: Charging System :: Component Locations :: Starter :: Wiring Diagrams

ENGINE

Cooling System Mechanical :: Exhaust :: Mechanical :: Starter

ENGINE PERFORMANCE

Emission Applications :: Mode 6 :: System :: Testing and Diagnostics

GENERAL INFORMATION

Abbreviations :: Basic Trouble Shooting :: Brakes :: Check Lists :: Driveline/Axles :: Electrical :: Engine :: Engine Performance :: Identification :: MAP Guidelines :: Metric Conversions :: OEM General Information :: Reset Procedures :: Steering :: Traction Control Disable :: Transmission

HVAC

Automatic HVAC System :: Cabin Air Filter :: Heater :: Manual HVAC System

MAINTENANCE

Cabin Air Filter :: Procedures

RESTRAINTS

Airbag :: Passive Restraints

STEERING

Manual & Power Steering :: Steering Column

SUSPENSION

Suspension Front :: Suspension Rear :: Wheel & Tire System :: Wheel Alignment

TRANSMISSION

Automatic Trans :: Clutches Manual & Hydraulic :: Hydraulic Diagrams :: Manual Trans :: Transmission Control Systems

WIRING DIAGRAMS-ALL

Wiring Diagram