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PLANT MACHINE ENGINEERING TOOL MANUAL

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1 Definition and Organization of the
Plant Engineering Function
1
2 Plant Engineering in Britain 7
3 The Role of the Plant Engineer 13
4 Physical Considerations in Site
Selection
17
5 Plant Location 35
6 Industrial Buildings 43
7 Planning and Plant Layout 67
8 Contracts and Specifications 85
9 Industrial Flooring 101
10 Lighting 111
11 Insulation 131
12 Paint Coatings for the Plant
Engineer
147
13 Insurance: Plant and Equipment 161
14 Insurance: Buildings and Risks 185
15 Electricity Generation 199
16 Electrical Distribution and
Installation
233
17 Electrical Instrumentation 255
18 Oil 273
19 Gas 285
20 Liquefied Petroleum Gas 321
21 Coal and Ash 335
22 Steam Utilization 353
23 Industrial Boilers 387
24 Combustion Equipment 415
25 Economizers 429
26 Heat Exchangers 437
27 Heating 447
28 Ventilation 465
29 Air Conditioning 481
30 Energy Conservation 503
31 Water and Effluents 517
32 Pumps and Pumping 533
33 Centrifugal Pump Installation 565
34 Cooling Towers 571
35 Compressed Air Systems 587
36 Compressors 601
37 Fans and Blowers 615
38 Mixers and Agitators 623
39 Gears and Gearboxes 629
40 Hydraulic Fundamentals 639
41 Pneumatic Fundamentals 687
42 Noise and Vibration 707
43 Vibration Fundamentals 721
44 Vibration Monitoring and Analysis 757
45 Air Pollution 813
46 Dust and Fume Control 823
47 Dust Collection Systems 837
48 Maintenance Management in UK 845
49 Effective Maintenance
Management
857
50 Predictive Maintenance 867
51 Planning and Scheduling Outages 889
52 Lubrication 915
53 Corrosion 961
54 Shaft Alignment 987
55 Rotor Balancing 1009
56 Packing and Seals 1017
57 Gears and Gear Drives 1029
58 Flexible Intermediate Drives 1043
59 Couplings and Clutches 1065
60 Bearings 1081
61 Finance for the Plant Engineer 1101
62 Statistical Approaches in
Machinery Problem Solving
1117
63 Health and Safety in the UK 1131
64 Regulatory Compliance Issues in
the US
1151
Index 1159


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xii List of Contributors

G Solt, FIChemE, FRSC Cranfield Institute of Technology K Taylor, CEng, FCIBSE, FIPlantE, FIHospE, FSE, FIOP, MASHRAE, FBIM, ACIArb Taylor Associates Ltd L W Turrell, FCA K Turton, BSc(Eng), CEng, MIMechE Loughborough University of Technology

E Walker, BSc, CEng, MIMechE Senior Green Limited R C Webster, BSc, MIEH Environmental Consultant D Whittleton, MA, CEng, MIMechE, MHKIE Ove Arup & Partners, Industrial Division

Copyright 2001 by Butterworth-Heinemann

All right reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of this publisher. Recognizing the importance of preserving what has been written, Butterworth-Heinemann prints its books on acid-free paper whenever possible. Butterworth-Heinemann supports the efforts of American Forests and the Global ReLeaf program in its compaign for the betterment of trees, forests, and our environment. Library of Congress Cataloging-in-Publication Data Plant engineer's handbook/edited by R. Keith Mobley. ­ [Rev. ed.]. p.cm Rev. ed. of: Plant engineer's reference book. c1991. Includes index. ISBN 0 7506 7328 1 1 Plant engineering ­ Handbooks, manuals, etc. I. Mobley, R. Keith, 1943-II, Title: Plant engineer's reference book. TS184 .P58 2000 696 ­ dc21 00-049366


Typeset by Laser Words, Madras, India Printed in the United States of America

1/1

1

Definition and Organization of the Plant Engineering Function
Richard Dunn
Editor, Plant Engineering Magazine

Contents
1.1 Introduction 1/3 1/3

1.2 Basic definition

1.3 Responsibilities 1/3 1.3.1 Activities 1/3 1.3.2 Knowledge areas 1/4 1.4 Organization 1/4