IH Cub Cadet 582, 582 special, 682, 782, 982 service manual

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WORK SAFELY

FOllOW

THESE RULES

This symbol is used to call your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions.

When operating a power washer to clean a machine before servicing, be careful at all times to avoid injury. Maintain proper footing and balance at all times. Never direct the spray at people or animals, as high pressure spray can cause serious injury. 7. I f a portable heater is used to heat the service area the following precautions must be observed: (a) Do not use portable heaters in presence of volatile materials such as gasoline or paint, as fire or explosion may result. (b) To avoid being burned, do not touch the heater during operation. (c) Portable heaters consume oxygen and combustion fumes can be hazardous. Heater should be used only in a well ventilated area. Keep a window or door partially open to provide ventilation. (d) Keep the heater at least four (4) feet from combustible materials. (e) Never use gasoline as fuel.

1. To prevent accidental starting, always pull the high tension wire(s) off of the spark plug(s) before servicing and/or adjusting the machine. 2. To prevent injury, do not allow children or by-standers around the machine while it is being adjusted and/or serviced. 3. Do not wear rings, wrist watches or loose fitting clothing when working on machinery, they could catch on moving parts causing serious injury. Wear sturdy, rough-soled work shoes. Never adjust and/or service a machine in bare feet, sandals or sneakers.

Handle gasoline with care -it

is highlyflammable:

4. Always wear safety glasseswhen using a hammer, chisel or other tools that may cause chips to fly. Be sure to reinstall safety devices, guards or shields after adjusting and/or servicing the

(a) Use approved gasoline container. (b) Never remove the fuel tank cap or fill the fuel tank when the engine is running, is hot, or indoors. Also, do not smoke when working around flammable fuel.

machine. IV
5. 8. 6.

(c) Avoid fires -be sure container or funnel does not touch the battery. Do not overfill the fuel tank. Wipe up spilled gasoline.
(d) Replace fuel tank cap securely.

15. Always use safety stands in conjunction with hydraulic jacks or hoists. Do not rely on the jack or hoist to carry the load, they could fail. Always use a safety bar to block hydraulic cylinders.

9. Never use trouble lights or electric powered tools that have cut and/or damaged cords or plugs. Be sure all electric tools are properly

grounded.
10. Never run an engine in a confined area such as a garage or storage building any longer than is necessary for immediate moving of the machine out of or into the area. EXHAUST GASES ARE TOXIC. OPENING DOORS AND WINDOWS MAY NOT PROVIDE ADEQUATE VENTI LATION.

11. After servicing, be sure all tools, parts, or servicing equipment are removed from the machine. 12. Electrical storage batteries give off highly inflammable hydrogen gas when charging and continue to do so for some time after receiving a steady charge. Do not under any circumstances allow an electric spark or an open flame near the battery. Always disconnect a battery cable before working on the electrical system. 13. Hydraulic fluid escaping under pressure can have enough force to penetrate the skin. Hydraulic fluid may also infect a minor cut or opening in the skin. If injured by escaping fluid, see a doctor at once. Serious infection or reaction can result if medical treatment is not given immediately. Do not attempt to repair or tighten hoses that are under pressure, when the boom is raised, or with the tractor engine running. Cycle all hydraulic control valves to relieve all pressure before disconnecting the lines or performing other work on the hydraulic system. Make sure all connections are tight
and hoses and lines are in good condition before applying pressure to the system.. To locate a leak under pressure, use a small piece of cardboard or wood. Never use hands.
14. When using an acetylene torch always wear welding goggles and gloves. Keep a "charged" fire extinguisher within reach. Do not weld or heat areas near fuel tanks or fuel lines and utilize proper shielding around hydraulic lines.

16. When splitting tractors, or disassembling machines, be sure to use safety stands and adequate supports to prevent tipping or rollover.

17. Use a safety catch on all hoist hooks. Do not take a chance, the load could slip off of the hook. 18. Use pullers to remove bearings, bushings, gears, cylinder sleeves, etc. when applicable. Use hammers, punches and chisels only when absolutely necessary. Then, be sure to wear safety glasses. 19. Be careful when using compressed air to dry parts. Use approved air blow guns, do not exceed 30 psi, wear safety glassesor goggles and use proper shielding to protect everyone in the work area. IMPORTANT: The above is only a partial list of safe work rules. I n addition, always refer to the Operator's Manual for the specific machine for additional safe work rules regarding the machine operation.

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TORQUE DATA FOR NUTS AND BOLTS-

FOOT POUNDS
Recommended torque for all Standard Application Nuts and Bolts, provided: A. All thread surfaces are clean and lubricated with SAE-30 engine oil. (SeeNOTE.

B. Joints are rigid, that is, no gasketsor compressible materials are used. C. When reusing nuts or bolts use minimum torque values.
NOTE: Multiply the standard torque by: are used as lubricants. zinc nuts are used.

.65 when finished jam nuts are used. .70 when Molykote, white lead or similar mixtures

.75 when parkerized bolts or nuts are used. .85 when cadmium plated bolts or nuts and zinc bolts w/waxed .90 when hardened surfaces are used under the nut or bolt head.

tWhen bolt penetration is

1/2 times the diameter of the bolt.

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STANDARD