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Service & repair manual Yamaha F115C, LF115C 2004

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Do you want to service & repair your Yamaha F115C, LF115C 2004 yourself? We can help you with the official certified Service & Repair manual; just push the button INSTANT DOWNLOAD on the left side, download the file and you can start right away.

This manual covers the following model(s):

F115C 2004
LF115C 2004


We only sell original manuals; the quality of the files is exceptionally good. When you print the file, the pictures are of good quality and very bright. WE DO NOT SELL ANY COPIED MANUALS, ONLY THE ORIGINAL!!!!

In this manual you have the following chapters:

GENERAL INFORMATION
IDENTIFICATION
SERIAL NUMBER
STARTING SERIAL NUMBERS
SAFETY WHILE WORKING
FIRE PREVENTION
VENTILATION
SELF-PROTECTION
OILS, GREASES AND SEALING FLUIDS
GOOD WORKING PRACTICES
DISASSEMBLY AND ASSEMBLY
SPECIAL TOOLS
MEASURING
REMOVING AND INSTALLING

SPECIFICATIONS
GENERAL SPECIFICATIONS
MAINTENANCE SPECIFICATIONS
POWER UNIT
LOWER UNIT
ELECTRICAL
DIMENSIONS
TIGHTENING TORQUES
SPECIFIED TORQUES
GENERAL TORQUES

PERIODIC INSPECTIONS AND ADJUSTMENTS
MAINTENANCE INTERVAL CHART
TOP COWLING
INSPECTING THE LOCK RELEASE (OIL INJECTION MODELS)
INSPECTING THE TOP COWLING FIT
FUEL SYSTEM
INSPECTING THE FUEL LINE
INSPECTING THE FUEL FILTER
INSPECTING THE MANUAL INJECTION (E115AMH, E115AWH)
CONTROL SYSTEM
ADJUSTING THE IGNITION TIMING
SYNCHRONIZING THE CARBURETOR
ADJUSTING THE ENGINE IDLING SPEED
ADJUSTING THE CARBURETOR PICKUP TIMING
ADJUSTING THE REMOTE CONTROL SHIFT CABLE
ADJUSTING THE REMOTE CONTROL THROTTLE CABLE
ADJUSTING THE START-IN-GEAR PROTECTION
(E115AMH, E115AWH)
COOLING SYSTEM
INSPECTING THE COOLING WATER DISCHARGE
OIL INJECTION SYSTEM
SYNCHRONIZING THE OIL PUMP
AIR BLEEDING THE OIL INJECTION SYSTEM
MEASURING THE OIL PUMP DISCHARGE
POWER TRIM AND TILT SYSTEM
INSPECTING THE POWER TRIM AND TILT FLUID LEVEL
LOWER UNIT
INSPECTING THE GEAR OIL LEVEL
CHANGING AND INSPECTING THE GEAR OIL
INSPECTING THE LOWER UNIT (FOR AIR LEAKS
GENERAL
INSPECTING THE ANODES
INSPECTING THE BATTERY
INSPECTING THE SPARK PLUGS
LUBRICATION POINTS

FUEL SYSTEM
FUEL FILTER
REMOVING/INSTALLING THE FUEL FILTER
(OIL INJECTION MODELS
REMOVING/INSTALLING THE FUEL FILTER
(PRE-MIXED MODELS
INSPECTING THE FUEL JOINT (PRE-MIXED MODELS)
MANUAL INJECTION PUMP (E115AMH, E115AWH
REMOVING/INSTALLING THE MANUAL INJECTION PUMP
INSPECTING THE BYPASS VALVE
INSPECTING THE MANUAL INJECTION PUMP
FUEL PUMP
REMOVING/INSTALLING THE FUEL PUMP
DISASSEMBLING/ASSEMBLING THE FUEL PUMP
INSPECTING THE FUEL PUMP
OIL TANK
REMOVING/INSTALLING THE OIL TANK
CARBURETOR
REMOVING/INSTALLING THE CARBURETOR
(OIL INJECTION MODELS
REMOVING/INSTALLING THE CARBURETOR
(PRE-MIXED MODELS
DISASSEMBLING/ASSEMBLING THE CARBURETOR
DISASSEMBLING THE CARBURETOR
INSPECTING THE CARBURETOR
ASSEMBLING THE CARBURETOR
OIL PUMP
REMOVING/INSTALLING THE OIL PUMP
INSPECTING THE CHECK VALVE

POWER UNIT
RECOIL STARTER
REMOVING/INSTALLING THE RECOIL STARTER
DISASSEMBLING/ASSEMBLING THE RECOIL STARTER
REMOVING THE SHEAVE DRUM
REMOVING THE SPIRAL SPRING
INSTALLING THE STARTER ROPE
INSTALLING THE SHEAVE DRUM
INSPECTING THE RECOIL STARTER
FLYWHEEL MAGNET ASSEMBLY
REMOVING/INSTALLING THE FLYWHEEL MAGNET
ASSEMBLY
REMOVING THE FLYWHEEL MAGNET ASSEMBLY
INSTALLING THE FLYWHEEL MAGNET ASSEMBLY
POWER UNIT
DISCONNECTING/CONNECTING THE LEADS
DISCONNECTING/CONNECTING THE HOSES
REMOVING/INSTALLING THE POWER UNIT
STATOR ASSEMBLY
REMOVING/INSTALLING THE STATOR ASSEMBLY
(OIL INJECTION EXCEPT FOR 115BETO MODELS)
REMOVING/INSTALLING THE STATOR ASSEMBLY
(PRE-MIXED AND 115BETO MODELS)
CDI UNIT
REMOVING/INSTALLING THE CDI UNIT ASSEMBLY
REMOVING/INSTALLING THE CDI UNIT
RECTIFIER/REGULATOR
REMOVING/INSTALLING THE RECTIFIER/REGULATOR
(OIL INJECTION EXCEPT FOR 115BETO MODELS)
REMOVING/INSTALLING THE RECTIFIER/REGULATOR
(PRE-MIXED AND 115BETO MODELS)
RELAY ASSEMBLY AND STARTER MOTOR
REMOVING/INSTALLING THE RELAY ASSEMBLY AND
STARTER MOTOR
CONTROL UNIT
REMOVING/INSTALLING THE CONTROL UNIT
INSTALLING THE CONTROL UNIT
INTAKE MANIFOLD
REMOVING/INSTALLING THE INATAKE MANIFOLD
REED VALVES
REMOVING/INSTALLING THE REED VALVES
INSPECTING THE REED VALVE ASSEMBLY
CYLINDER HEADS
REMOVING/INSTALLING THE CYLINDER HEADS
INSPECTING THE THERMOSTATS
INSPECTING THE CYLINDER HEADS
EXHAUST COVERS
REMOVING/INSTALLING THE EXHAUST COVERS
INSPECTING THE PRESSURE CONTROL VALVE
CRANKCASE
REMOVING/INSTALLING THE CRANKCASE
ASSEMBLING THE OIL SEAL HOUSING
INSTALLING THE CRANKCASE
CYLINDER BODY ASSEMBLY
DISASSEMBLING/ASSEMBLING THE CYLINDER BODY
ASSEMBLY
DISASSEMBLING/ASSEMBLING THE PISTON AND
CONNECTING ROD ASSEMBLIES
DISASSEMBLING/ASSEMBLING THE CRANKSHAFT
ASSEMBLY
DISASSEMBLING THE UPPER BEARING HOUSING
REMOVING THE BEARING AND OIL PUMP DRIVE GEAR
INSPECTING THE CYLINDER BODY
INSPECTING THE PISTONS
CALCULATING THE PISTON-TO-CYLINDER CLEARANCE
INSPECTING THE PISTON PINS AND SMALL-END BEARINGS
INSPECTING THE PISTON RINGS
INSPECTING THE OIL PUMP DRIVEN GEAR
INSPECTING THE LABYRINTH RINGS
INSPECTING THE CRANKSHAFT
INSTALLING THE OIL PUMP DRIVE GEAR
INSTALLING THE BEARING
INSTALLING THE PISTON RINGS AND PISTON
ASSEMBLING THE UPPER BEARING HOUSING
INSTALLING THE CRANKSHAFT ASSEMBLY
INSTALLING THE PISTON AND CONNECTING ROD
ASSEMBLIES

LOWER UNIT
LOWER UNIT (REGULAR ROTATION MODELS)
REMOVING/INSTALLING THE LOWER UNIT (EXCEPT FOR B115
REMOVING/INSTALLING THE LOWER UNIT (FOR B115)
REMOVING THE PROPELLER
INSPECTING THE PROPELLER
INSTALLING THE PROPELLER
WATER PUMP (REGULAR ROTATION MODELS
REMOVING/INSTALLING THE WATER PUMP (EXCEPT FOR B115
REMOVING/INSTALLING THE WATER PUMP (FOR B115
INSPECTING THE IMPELLER HOUSING
INSPECTING THE IMPELLER AND IMPELLER HOUSING CUP
INSPECTING THE WOODRUFF KEY
INSTALLING THE IMPELLER AND IMPELLER HOUSING
SHIFT ROD ASSEMBLY (REGULAR ROTATION MODELS)
REMOVING/INSTALLING THE SHIFT ROD ASSEMBLY
(EXCEPT FOR B115
REMOVING/INSTALLING THE SHIFT ROD ASSEMBLY (FOR B115)
REMOVING THE SHIFT ROD ASSEMBLY (EXCEPT FOR B115)
REMOVING THE SHIFT ROD ASSEMBLY (FOR B115
PROPELLER SHAFT HOUSING ASSEMBLY
(REGULAR ROTATION MODELS)
REMOVING/INSTALLING THE PROPELLER SHAFT HOUSING
ASSEMBLY
DISASSEMBLING/ASSEMBLING THE PROPELLER SHAFT
HOUSING
DISASSEMBLING/ASSEMBLING THE PROPELLER SHAFT
ASSEMBLY
REMOVING THE PROPELLER SHAFT HOUSING ASSEMBLY
DISASSEMBLING THE PROPELLER SHAFT HOUSING
INSPECTING THE REVERSE GEAR
INSPECTING THE BEARING
INSPECTING THE PROPELLER SHAFT HOUSING
INSPECTING THE DOG CLUTCH
INSPECTING THE PROPELLER SHAFT
ASSEMBLING THE PROPELLER SHAFT HOUSING
ASSEMBLING THE REVERSE GEAR
INSTALLING THE PROPELLER SHAFT HOUSING ASSEMBLY
DRIVE SHAFT (REGULAR ROTATION MODELS
REMOVING/INSTALLING THE DRIVE SHAFT
REMOVING THE DRIVE SHAFT
DISASSEMBLING THE DRIVE SHAFT HOUSING ASSEMBLY
DISASSEMBLING THE FORWARD GEAR ASSEMBLY
INSPECTING THE PINION
INSPECTING THE DRIVE SHAFT
INSPECTING THE DRIVE SHAFT HOUSING
INSPECTING THE BEARINGS
ASSEMBLING THE FORWARD GEAR ASSEMBLY
ASSEMBLING THE DRIVE SHAFT HOUSING ASSEMBLY
INSTALLING THE DRIVE SHAFT
LOWER CASE ASSEMBLY (REGULAR ROTATION MODELS
DISASSEMBLING/ASSEMBLING THE LOWER CASE ASSEMBLY
(EXCEPT FOR B115
DISASSEMBLING/ASSEMBLING THE LOWER CASE ASSEMBLY
(FOR B115
DISASSEMBLING THE LOWER CASE ASSEMBLY
INSPECTING THE DRIVE SHAFT SLEEVE
INSPECTING THE NEEDLE BEARING
ASSEMBLING THE LOWER CASE ASSEMBLY
LOWER UNIT (COUNTER ROTATION MODELS
REMOVING/INSTALLING THE LOWER UNIT
REMOVING THE PROPELLER
INSPECTING THE PROPELLER
INSTALLING THE PROPELLER
WATER PUMP (COUNTER ROTATION MODELS
REMOVING/INSTALLING THE WATER PUMP
INSPECTING THE IMPELLER HOUSING
INSPECTING THE IMPELLER AND IMPELLER HOUSING CUP
INSPECTING THE WOODRUFF KEY
INSTALLING THE IMPELLER AND IMPELLER HOUSING
SHIFT ROD ASSEMBLY (COUNTER ROTATION MODELS
REMOVING/INSTALLING THE SHIFT ROD ASSEMBLY
REMOVING THE SHIFT ROD ASSEMBLY
PROPELLER SHAFT HOUSING ASSEMBLY
(COUNTER ROTATION MODELS
REMOVING/INSTALLING THE PROPELLER SHAFT HOUSING
ASSEMBLY
DISASSEMBLING/ASSEMBLING THE PROPELLER SHAFT
HOUSING ASSEMBLY
DISASSEMBLING/ASSEMBLING THE FRONT PROPELLER SHAFT
ASSEMBLY
REMOVING THE PROPELLER SHAFT HOUSING ASSEMBLY
REMOVING THE FORWARD GEAR ASSEMBLY
DISASSEMBLING THE PROPELLER SHAFT HOUSING ASSEMBLY
DISASSEMBLING THE FORWARD GEAR ASSEMBLY
INSPECTING THE FORWARD GEAR
INSPECTING THE BEARING
INSPECTING THE PROPELLER SHAFT HOUSING
INSPECTING THE DOG CLUTCH
INSPECTING THE PROPELLER SHAFTS
ASSEMBLING THE FORWARD GEAR
ASSEMBLING THE PROPELLER SHAFT HOUSING ASSEMBLY
INSTALLING THE FORWARD GEAR ASSEMBLY
INSTALLING THE PROPELLER SHAFT HOUSING ASSEMBLY
DRIVE SHAFT (COUNTER ROTATION MODELS
REMOVING/INSTALLING THE DRIVE SHAFT
REMOVING THE DRIVE SHAFT
DISASSEMBLING THE DRIVE SHAFT HOUSING ASSEMBLY
DISASSEMBLING THE REVERSE GEAR
INSPECTING THE PINION
INSPECTING THE DRIVE SHAFT
INSPECTING THE DRIVE SHAFT HOUSING
INSPECTING THE BEARINGS
ASSEMBLING THE REVERSE GEAR ASSEMBLY
ASSEMBLING THE DRIVE SHAFT HOUSING ASSEMBLY
INSTALLING THE DRIVE SHAFT
LOWER CASE ASSEMBLY (COUNTER ROTATION MODELS)
DISASSEMBLING/ASSEMBLING THE LOWER CASE
ASSEMBLY
DISASSEMBLING THE LOWER CASE ASSEMBLY
INSPECTING THE DRIVE SHAFT SLEEVE
INSPECTING THE NEEDLE BEARING
ASSEMBLING THE LOWER CASE ASSEMBLY
SHIMMING (REGULAR ROTATION MODELS
SHIMMING (REGULAR ROTATION MODELS)
(FOR USA AND CANADA
SELECTING THE PINION SHIMS
SELECTING THE FORWARD GEAR SHIMS
SELECTING THE REVERSE GEAR SHIMS
SHIMMING (REGULAR ROTATION MODELS)
(EXCEPT FOR USA AND CANADA)
SELECTING THE PINION SHIMS
SELECTING THE FORWARD GEAR SHIMS
SELECTING THE REVERSE GEAR SHIM
BACKLASH (REGULAR ROTATION MODELS
MEASURING THE FORWARD GEAR BACKLASH
MEASURING THE REVERSE GEAR BACKLASH
SHIMMING (COUNTER ROTATION MODELS)
SHIMMING (COUNTER ROTATION MODELS)
(FOR USA AND CANADA
SELECTING THE PINION SHIMS
SELECTING THE REVERSE GEAR SHIMS
SELECTING THE FORWARD GEAR SHIMS
SELECTING THE PROPELLER SHAFT SHIMS
SHIMMING (COUNTER ROTATION MODELS)
(EXCEPT FOR USA AND CANADA)
SELECTING THE PINION SHIMS
SELECTING THE REVERSE GEAR SHIMS
SELECTING THE FORWARD GEAR SHIMS
SELECTING THE PROPELLER SHAFT SHIMS
BACKLASH (COUNTER ROTATION MODELS)
MEASURING THE FORWARD GEAR BACKLASH
MEASURING THE REVERSE GEAR BACKLASH

ELECTRICAL SYSTEMS
ELECTRICAL COMPONENTS
(OIL INJECTION EXCEPT FOR 115BETO MODELS
(Port view)
(Starboard view)
(Aft view)
ELECTRICAL COMPONENTS (PRE-MIXED AND 115BETO MODELS)
(Port view)
(Starboard view)
(Aft view)
ELECTRICAL COMPONENTS ANALYSIS
DIGITAL CIRCUIT TESTER
MEASURING THE PEAK VOLTAGE
PEAK VOLTAGE ADAPTOR
MEASURING A LOW RESISTANCE
IGNITION SYSTEM
(OIL INJECTION EXCEPT FOR 115BETO MODELS
IGNITION SYSTEM (PRE-MIXED AND 115BETO MODELS)
INSPECTING THE IGNITION SPARK GAP
MEASURING THE IGNITION SYSTEM PEAK VOLTAGE
INSPECTING THE SPARK PLUG CAPS
INSPECTING THE ENGINE STOP LANYARD SWITCH
IGNITION CONTROL SYSTEM (OIL INJECTION MODELS)
IGNITION CONTROL SYSTEM (PRE-MIXED MODELS
INSPECTING THE THERMO SWITCH CONTINUITY
INSPECTING THE OIL LEVEL SENSOR CONTINUITY
INSPECTING THE EMERGENCY SWITCH
MEASURING THE OIL PUMP CONTROL UNIT
STARTING SYSTEM
INSPECTING THE BATTERY
INSPECTING THE FUSES
INSPECTING THE WIRE HARNESS CONTINUITY
INSPECTING THE WIRE CONNECTIONS
INSPECTING THE STARTER RELAY
MEASURING THE FUEL ENRICHMENT VALVE
INSPECTING THE NEUTRAL SWITCH
STARTER MOTOR
DISASSEMBLING/ASSEMBLING THE STARTER MOTOR
REMOVING THE STARTER MOTOR PINION
INSPECTING THE STARTER MOTOR PINION
INSPECTING THE ARMATURE
MEASURING THE BRUSHES
CHARGING SYSTEM
INSPECTING THE RECTIFIER/REGULATOR
MEASURING THE LIGHTING COIL OUTPUT PEAK VOLTAGE
INSPECTING THE FUSES
INSPECTING THE BATTERY
POWER TRIM AND TILT SYSTEM
INSPECTING THE FUSES
INSPECTING THE BATTERY
INSPECTING THE POWER TRIM AND TILT RELAY
INSPECTING THE TRAILER SWITCH CONTINUITY
MEASURING THE TRIM SENSOR RESISTANCE
POWER TRIM AND TILT MOTOR
DISASSEMBLING/ASSEMBLING THE POWER TRIM AND
TILT MOTOR
REMOVING THE STATOR
REMOVING THE BRUSH
INSPECTING THE BRUSH
INSPECTING THE ARMATURE
INSTALLING THE BRUSH
INSTALLING THE ARMATURE
INSTALLING THE STATOR

TROUBLE ANALYSIS
TROUBLE ANALYSIS
TROUBLE ANALYSIS CHART

Language: English
Format: PDF
Pages: 348
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