Yamaha 2007 - 2010 FX NYTRO Repair Service manual Snowmobile
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Download Complete factory workshop manual / repair manual / service manual for Yamaha 2007 - 2010 FX NYTRO Snowmobile.
This is what the dealerships use to fix your snowmobile (snow mobile). These manuals covers all the topics like: Engine, General Information, Drive train, Chasis, Lightning , Steering, Seats System, Clutch, Suspension, Locks, Brakes, Lubrication, Electrical, Fuel System, Battery and other topics.
models covered
---------------------
FX10X
FX10RTX
FX10RTRX
FX10RTRAX
FX10MTX
FX10MTRX
FX10MTRAX
CHAPTER 1. GENERAL INFORMATION
SNOWMOBILE IDENTIFICATION ................... 1-1
FRAME SERIAL NUMBER......................... 1-1
ENGINE SERIAL NUMBER........................ 1-1
IMPORTANT INFORMATION .......................... 1-2
PREPARATION FOR REMOVAL AND
DISASSEMBLY........................................... 1-2
ALL REPLACEMENT PARTS..................... 1-2
GASKETS, OIL SEALS, AND O-RINGS..... 1-3
LOCK WASHERS/PLATES AND COTTER
PINS............................................................ 1-3
BEARINGS AND OIL SEALS ..................... 1-3
CIRCLIPS ................................................... 1-3
LOCTITE®................................................... 1-3
SPECIAL TOOLS ............................................. 1-4
FOR TUNE UP............................................ 1-4
FOR ENGINE SERVICE............................. 1-4
FOR POWER TRAIN SERVICE ................. 1-7
FOR FUEL INJECTION SERVICE ............. 1-8
FOR ELECTRICAL SERVICE .................... 1-8
CHAPTER 2. PERIODIC INSPECTION AND ADJUSTMENT
INTRODUCTION............................................... 2-1
PERIODIC MAINTENANCE CHART FOR
THE EMISSION CONTROL SYSTEM.............. 2-1
GENERAL MAINTENANCE AND
LUBRICATION CHART.................................... 2-2
ENGINE ............................................................ 2-3
SPARK PLUGS........................................... 2-3
FUEL LINE INSPECTION........................... 2-3
COOLING SYSTEM.................................... 2-4
VALVE CLEARANCE ADJUSTMENT ........ 2-7
THROTTLE BODY
SYNCHRONIZATION ............................... 2-12
THROTTLE CABLE FREE PLAY
ADJUSTMENT.......................................... 2-14
THROTTLE OVERRIDE SYSTEM
(T.O.R.S.) CHECK.................................... 2-16
COMPRESSION PRESSURE
MEASUREMENT...................................... 2-17
ENGINE OIL LEVEL INSPECTION .......... 2-19
ENGINE OIL REPLACEMENT ................. 2-20
CYLINDER HEAD BREATHER HOSE
INSPECTION............................................ 2-23
THROTTLE BODY JOINTS
INSPECTION ............................................ 2-23
CHECKING THE AIR FILTER
ELEMENT ................................................. 2-23
EXHAUST SYSTEM INSPECTION .......... 2-25
POWER TRAIN............................................... 2-26
SHEAVE OFFSET ADJUSTMENT ........... 2-26
DRIVE V-BELT.......................................... 2-28
ENGAGEMENT SPEED CHECK.............. 2-30
PARKING BRAKE PAD INSPECTION ..... 2-31
PARKING BRAKE ADJUSTMENT............ 2-31
BRAKE FLUID LEVEL INSPECTION ....... 2-32
BRAKE PAD INSPECTION....................... 2-33
BRAKE HOSE INSPECTION.................... 2-33
AIR BLEEDING (HYDRAULIC BRAKE
SYSTEM) .................................................. 2-34
DRIVE CHAIN........................................... 2-35
TRACK TENSION ADJUSTMENT............ 2-37
SLIDE RUNNER INSPECTION ................ 2-39
MAXIMIZING DRIVE TRACK LIFE........... 2-39
CHASSIS ........................................................ 2-41
SKI/SKI RUNNER ..................................... 2-41
STEERING SYSTEM................................ 2-41
BRAKE LEVER ADJUSTMENT................ 2-43
LUBRICATION.......................................... 2-43
ELECTRICAL ................................................. 2-45
HEADLIGHT BULB REPLACEMENT ....... 2-45
HEADLIGHT BEAM ADJUSTMENT ......... 2-46
BATTERY INSPECTION........................... 2-46
FUSE INSPECTION.................................. 2-52
TUNING .......................................................... 2-54
CLUTCH.................................................... 2-54
GEAR SELECTION................................... 2-56
FRONT SUSPENSION ............................. 2-63
REAR SUSPENSION................................ 2-67
CHAPTER https://www.tradebit.comSSIS
COVERS........................................................... 3-1
INSTALLATION........................................... 3-3
STEERING........................................................ 3-4
FX10............................................................ 3-4
FX10RT/FX10RTR/FX10RTRA .................. 3-6
FX10MT/FX10MTR/FX10MTRA ................. 3-8
REMOVAL................................................. 3-11
INSPECTION ............................................ 3-11
INSTALLATION......................................... 3-12
SKI .................................................................. 3-16
FX10/FX10RT/FX10RTR/FX10RTRA....... 3-16
FX10MT/FX10MTR/FX10MTRA............... 3-17
INSPECTION............................................ 3-18
FRONT SUSPENSION ................................... 3-19
FX10/FX10RT/FX10RTR/FX10RTRA....... 3-19
FX10MT/FX10MTR/FX10MTRA............... 3-21
HANDLING NOTES.................................. 3-23
INSPECTION............................................ 3-23
INSTALLATION ........................................ 3-24
CHAPTER https://www.tradebit.comER TRAIN
PRIMARY SHEAVE AND DRIVE V-BELT....... 4-1
REMOVAL .................................................. 4-3
DISASSEMBLY........................................... 4-3
INSPECTION.............................................. 4-4
ASSEMBLY................................................. 4-6
INSTALLATION .......................................... 4-9
SECONDARY SHEAVE ................................. 4-11
DISASSEMBLY......................................... 4-13
INSPECTION............................................ 4-13
ASSEMBLY............................................... 4-14
INSTALLATION ........................................ 4-16
DRIVE CHAIN................................................. 4-17
WITHOUT REVERSE MODEL ................. 4-17
REMOVAL ................................................ 4-19
INSPECTION............................................ 4-19
INSTALLATION ........................................ 4-21
WITH REVERSE MODEL......................... 4-22
REMOVAL ................................................ 4-25
INSPECTION............................................ 4-25
INSTALLATION ........................................ 4-26
SECONDARY SHAFT .................................... 4-28
INSPECTION............................................ 4-29
SECONDARY SHAFT AND DRIVE
CHAIN COVER INSTALLATION .............. 4-30
BRAKE ........................................................... 4-32
BRAKE PAD ............................................. 4-32
BRAKE PAD REPLACEMENT ................. 4-33
BRAKE CALIPER AND
PARKING BRAKE..................................... 4-35
BRAKE CALIPER DISASSEMBLY........... 4-37
BRAKE CALIPER INSPECTION
AND REPAIR ............................................ 4-37
BRAKE CALIPER ASSEMBLY................. 4-38
BRAKE CALIPER INSTALLATION........... 4-38
BRAKE MASTER CYLINDER................... 4-39
INSPECTION............................................ 4-41
BRAKE MASTER CYLINDER
ASSEMBLY............................................... 4-41
INSTALLATION ........................................ 4-42
SLIDE RAIL SUSPENSION............................ 4-43
FX10.......................................................... 4-43
FX10RT/FX10RTR/FX10RTRA ................ 4-49
FX10MT/FX10MTR/FX10MTRA ............... 4-55
HANDLING NOTES .................................. 4-61
REMOVAL................................................. 4-61
INSPECTION ............................................ 4-61
ASSEMBLY............................................... 4-62
INSTALLATION......................................... 4-66
FRONT AXLE AND TRACK........................... 4-67
INSPECTION ............................................ 4-68
INSTALLATION......................................... 4-68
CHAPTER 5. ENGINE
SEAT AND FUEL TANK................................... 5-1
REMOVAL................................................... 5-3
INSTALLATION........................................... 5-4
EXHAUST PIPE AND MUFFLER..................... 5-5
INSTALLATION........................................... 5-7
OIL TANK ......................................................... 5-9
ENGINE ASSEMBLY ..................................... 5-10
HOSES AND LEADS ................................ 5-10
ENGINE ASSEMBLY................................ 5-12
REMOVAL................................................. 5-13
INSTALLATION......................................... 5-13
CAMSHAFTS.................................................. 5-15
CYLINDER HEAD COVER ....................... 5-15
CAMSHAFTS............................................ 5-16
REMOVAL................................................. 5-17
INSPECTION ............................................ 5-18
INSTALLATION......................................... 5-22
CYLINDER HEAD........................................... 5-26
REMOVAL................................................. 5-27
INSPECTION ............................................ 5-27
INSTALLATION......................................... 5-28
VALVES AND VALVE SPRINGS................... 5-30
REMOVAL................................................. 5-31
INSPECTION ............................................ 5-32
INSTALLATION......................................... 5-36
AC MAGNETO ROTOR AND STARTER
CLUTCH ......................................................... 5-39
REMOVAL................................................. 5-40
INSPECTION ............................................ 5-41
INSTALLATION......................................... 5-42
OIL PAN AND OIL PUMP .............................. 5-44
REMOVAL ................................................ 5-47
INSPECTION............................................ 5-47
INSTALLATION ........................................ 5-49
CRANKCASE ................................................. 5-51
REMOVAL ................................................ 5-53
INSPECTION............................................ 5-53
INSTALLATION ........................................ 5-54
CONNECTING RODS AND PISTONS........... 5-57
REMOVAL ................................................ 5-58
INSPECTION............................................ 5-59
INSTALLATION ........................................ 5-65
CRANKSHAFT AND BALANCER SHAFT .... 5-68
REMOVE .................................................. 5-70
INSPECTION............................................ 5-71
INSTALLATION ........................................ 5-74
CHAPTER 6. COOLING SYSTEM
RADIATOR ....................................................... 6-1
INSPECTION.............................................. 6-3
INSTALLATION .......................................... 6-4
THERMOSTAT ................................................. 6-5
INSPECTION.............................................. 6-6
INSTALLATION .......................................... 6-6
WATER PUMP.................................................. 6-7
REMOVAL .................................................. 6-9
DISASSEMBLY........................................... 6-9
INSPECTION............................................ 6-10
ASSEMBLY............................................... 6-10
INSTALLATION ........................................ 6-11
OIL COOLER AND HEAT EXCHANGER ...... 6-12
INSPECTION............................................ 6-14
CHAPTER 7. FUEL INJECTION SYSTEM
FUEL INJECTION SYSTEM............................. 7-1
CIRCUIT DIAGRAM.................................... 7-2
ECU SELF-DIAGNOSTIC FUNCTION ....... 7-4
SELF-DIAGNOSTIC FUNCTION TABLE ... 7-4
TROUBLESHOOTING CHART .................. 7-6
DIAGNOSTIC MODE.................................. 7-7
TROUBLESHOOTING DETAILS.............. 7-13
OIL PRESSURE SWITCH ........................ 7-26
INTAKE AIR TEMPERATURE
SENSOR................................................... 7-26
ISC (IDLE SPEED CONTROL) UNIT........ 7-27
AIR FILTER CASE ......................................... 7-28
THROTTLE BODY.......................................... 7-29
INJECTORS.............................................. 7-30
REMOVAL................................................. 7-32
INSPECTION ............................................ 7-32
FUEL PRESSURE INSPECTION ............. 7-33
INSPECTION AND ADJUSTMENT .......... 7-34
CHAPTER 8. ELECTRICAL
SWITCH INSPECTION ..................................... 8-1
SWITCH INSPECTION............................... 8-1
INSPECTING A SWITCH SHOWN IN
THE MANUAL............................................. 8-1
IGNITION SYSTEM .......................................... 8-2
CIRCUIT DIAGRAM.................................... 8-2
TROUBLESHOOTING................................ 8-4
IGNITION SPARK GAP .............................. 8-6
IGNITION COIL........................................... 8-6
CRANKSHAFT POSITION SENSOR ......... 8-7
THROTTLE OVERRIDE SYSTEM
(T.O.R.S.).................................................... 8-8
ENGINE STOP SWITCH ............................ 8-9
THROTTLE SWITCH.................................. 8-9
MAIN SWITCH.......................................... 8-10
ELECTRICAL STARTING SYSTEM .............. 8-11
CIRCUIT DIAGRAM.................................. 8-11
TROUBLESHOOTING.............................. 8-12
STARTER MOTOR................................... 8-14
CHARGING SYSTEM..................................... 8-18
CIRCUIT DIAGRAM.................................. 8-18
TROUBLESHOOTING.............................. 8-19
BATTERY.................................................. 8-20
STATOR COIL .......................................... 8-20
LIGHTING SYSTEM ....................................... 8-22
CIRCUIT DIAGRAM.................................. 8-22
TROUBLESHOOTING.............................. 8-24
BULB(S) .................................................... 8-27
HEADLIGHT BEAM SWITCH ................... 8-27
HEADLIGHT RELAY................................. 8-28
LOAD CONTROL RELAY......................... 8-28
SIGNAL SYSTEM........................................... 8-30
CIRCUIT DIAGRAM.................................. 8-30
TROUBLESHOOTING.............................. 8-32
BRAKE LIGHT SWITCH ........................... 8-38
DC BACK BUZZER (FX10/FX10RTR/
FX10RTRA/FX10MTR/FX10MTRA) ......... 8-38
COOLANT TEMPERATURE SENSOR .... 8-39
OIL LEVEL SWITCH................................. 8-40
FUEL SENDER......................................... 8-40
SPEED SENSOR...................................... 8-41
GRIP WARMER SYSTEM.............................. 8-42
CIRCUIT DIAGRAM.................................. 8-42
TROUBLESHOOTING.............................. 8-44
GRIP WARMER AND THUMB
WARMER.................................................. 8-45
GRIP/THUMB WARMER ADJUSTMENT
SWITCH.................................................... 8-45
COOLING SYSTEM........................................ 8-46
CIRCUIT DIAGRAM.................................. 8-46
TROUBLESHOOTING.............................. 8-48
RADIATOR FAN MOTOR......................... 8-49
RADIATOR FAN MOTOR RELAY............ 8-49
CHAPTER 9. SPECIFICATIONS
GENERAL SPECIFICATIONS ......................... 9-1
MAINTENANCE SPECIFICATIONS ................ 9-5
ENGINE ...................................................... 9-5
POWER TRAIN......................................... 9-10
CHASSIS .................................................. 9-16
ELECTRICAL............................................ 9-18
TIGHTENING TORQUE.................................. 9-20
ENGINE .................................................... 9-20
POWER TRAIN......................................... 9-22
CHASSIS .................................................. 9-25
GENERAL TORQUE SPECIFICATIONS....... 9-26
DEFINITION OF UNITS.................................. 9-26
CABLE ROUTING .......................................... 9-28
FORMAT: pdf
LANGUAGE: English
COMPATIBLE: Win/Mac
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This is what the dealerships use to fix your snowmobile (snow mobile). These manuals covers all the topics like: Engine, General Information, Drive train, Chasis, Lightning , Steering, Seats System, Clutch, Suspension, Locks, Brakes, Lubrication, Electrical, Fuel System, Battery and other topics.
models covered
---------------------
FX10X
FX10RTX
FX10RTRX
FX10RTRAX
FX10MTX
FX10MTRX
FX10MTRAX
CHAPTER 1. GENERAL INFORMATION
SNOWMOBILE IDENTIFICATION ................... 1-1
FRAME SERIAL NUMBER......................... 1-1
ENGINE SERIAL NUMBER........................ 1-1
IMPORTANT INFORMATION .......................... 1-2
PREPARATION FOR REMOVAL AND
DISASSEMBLY........................................... 1-2
ALL REPLACEMENT PARTS..................... 1-2
GASKETS, OIL SEALS, AND O-RINGS..... 1-3
LOCK WASHERS/PLATES AND COTTER
PINS............................................................ 1-3
BEARINGS AND OIL SEALS ..................... 1-3
CIRCLIPS ................................................... 1-3
LOCTITE®................................................... 1-3
SPECIAL TOOLS ............................................. 1-4
FOR TUNE UP............................................ 1-4
FOR ENGINE SERVICE............................. 1-4
FOR POWER TRAIN SERVICE ................. 1-7
FOR FUEL INJECTION SERVICE ............. 1-8
FOR ELECTRICAL SERVICE .................... 1-8
CHAPTER 2. PERIODIC INSPECTION AND ADJUSTMENT
INTRODUCTION............................................... 2-1
PERIODIC MAINTENANCE CHART FOR
THE EMISSION CONTROL SYSTEM.............. 2-1
GENERAL MAINTENANCE AND
LUBRICATION CHART.................................... 2-2
ENGINE ............................................................ 2-3
SPARK PLUGS........................................... 2-3
FUEL LINE INSPECTION........................... 2-3
COOLING SYSTEM.................................... 2-4
VALVE CLEARANCE ADJUSTMENT ........ 2-7
THROTTLE BODY
SYNCHRONIZATION ............................... 2-12
THROTTLE CABLE FREE PLAY
ADJUSTMENT.......................................... 2-14
THROTTLE OVERRIDE SYSTEM
(T.O.R.S.) CHECK.................................... 2-16
COMPRESSION PRESSURE
MEASUREMENT...................................... 2-17
ENGINE OIL LEVEL INSPECTION .......... 2-19
ENGINE OIL REPLACEMENT ................. 2-20
CYLINDER HEAD BREATHER HOSE
INSPECTION............................................ 2-23
THROTTLE BODY JOINTS
INSPECTION ............................................ 2-23
CHECKING THE AIR FILTER
ELEMENT ................................................. 2-23
EXHAUST SYSTEM INSPECTION .......... 2-25
POWER TRAIN............................................... 2-26
SHEAVE OFFSET ADJUSTMENT ........... 2-26
DRIVE V-BELT.......................................... 2-28
ENGAGEMENT SPEED CHECK.............. 2-30
PARKING BRAKE PAD INSPECTION ..... 2-31
PARKING BRAKE ADJUSTMENT............ 2-31
BRAKE FLUID LEVEL INSPECTION ....... 2-32
BRAKE PAD INSPECTION....................... 2-33
BRAKE HOSE INSPECTION.................... 2-33
AIR BLEEDING (HYDRAULIC BRAKE
SYSTEM) .................................................. 2-34
DRIVE CHAIN........................................... 2-35
TRACK TENSION ADJUSTMENT............ 2-37
SLIDE RUNNER INSPECTION ................ 2-39
MAXIMIZING DRIVE TRACK LIFE........... 2-39
CHASSIS ........................................................ 2-41
SKI/SKI RUNNER ..................................... 2-41
STEERING SYSTEM................................ 2-41
BRAKE LEVER ADJUSTMENT................ 2-43
LUBRICATION.......................................... 2-43
ELECTRICAL ................................................. 2-45
HEADLIGHT BULB REPLACEMENT ....... 2-45
HEADLIGHT BEAM ADJUSTMENT ......... 2-46
BATTERY INSPECTION........................... 2-46
FUSE INSPECTION.................................. 2-52
TUNING .......................................................... 2-54
CLUTCH.................................................... 2-54
GEAR SELECTION................................... 2-56
FRONT SUSPENSION ............................. 2-63
REAR SUSPENSION................................ 2-67
CHAPTER https://www.tradebit.comSSIS
COVERS........................................................... 3-1
INSTALLATION........................................... 3-3
STEERING........................................................ 3-4
FX10............................................................ 3-4
FX10RT/FX10RTR/FX10RTRA .................. 3-6
FX10MT/FX10MTR/FX10MTRA ................. 3-8
REMOVAL................................................. 3-11
INSPECTION ............................................ 3-11
INSTALLATION......................................... 3-12
SKI .................................................................. 3-16
FX10/FX10RT/FX10RTR/FX10RTRA....... 3-16
FX10MT/FX10MTR/FX10MTRA............... 3-17
INSPECTION............................................ 3-18
FRONT SUSPENSION ................................... 3-19
FX10/FX10RT/FX10RTR/FX10RTRA....... 3-19
FX10MT/FX10MTR/FX10MTRA............... 3-21
HANDLING NOTES.................................. 3-23
INSPECTION............................................ 3-23
INSTALLATION ........................................ 3-24
CHAPTER https://www.tradebit.comER TRAIN
PRIMARY SHEAVE AND DRIVE V-BELT....... 4-1
REMOVAL .................................................. 4-3
DISASSEMBLY........................................... 4-3
INSPECTION.............................................. 4-4
ASSEMBLY................................................. 4-6
INSTALLATION .......................................... 4-9
SECONDARY SHEAVE ................................. 4-11
DISASSEMBLY......................................... 4-13
INSPECTION............................................ 4-13
ASSEMBLY............................................... 4-14
INSTALLATION ........................................ 4-16
DRIVE CHAIN................................................. 4-17
WITHOUT REVERSE MODEL ................. 4-17
REMOVAL ................................................ 4-19
INSPECTION............................................ 4-19
INSTALLATION ........................................ 4-21
WITH REVERSE MODEL......................... 4-22
REMOVAL ................................................ 4-25
INSPECTION............................................ 4-25
INSTALLATION ........................................ 4-26
SECONDARY SHAFT .................................... 4-28
INSPECTION............................................ 4-29
SECONDARY SHAFT AND DRIVE
CHAIN COVER INSTALLATION .............. 4-30
BRAKE ........................................................... 4-32
BRAKE PAD ............................................. 4-32
BRAKE PAD REPLACEMENT ................. 4-33
BRAKE CALIPER AND
PARKING BRAKE..................................... 4-35
BRAKE CALIPER DISASSEMBLY........... 4-37
BRAKE CALIPER INSPECTION
AND REPAIR ............................................ 4-37
BRAKE CALIPER ASSEMBLY................. 4-38
BRAKE CALIPER INSTALLATION........... 4-38
BRAKE MASTER CYLINDER................... 4-39
INSPECTION............................................ 4-41
BRAKE MASTER CYLINDER
ASSEMBLY............................................... 4-41
INSTALLATION ........................................ 4-42
SLIDE RAIL SUSPENSION............................ 4-43
FX10.......................................................... 4-43
FX10RT/FX10RTR/FX10RTRA ................ 4-49
FX10MT/FX10MTR/FX10MTRA ............... 4-55
HANDLING NOTES .................................. 4-61
REMOVAL................................................. 4-61
INSPECTION ............................................ 4-61
ASSEMBLY............................................... 4-62
INSTALLATION......................................... 4-66
FRONT AXLE AND TRACK........................... 4-67
INSPECTION ............................................ 4-68
INSTALLATION......................................... 4-68
CHAPTER 5. ENGINE
SEAT AND FUEL TANK................................... 5-1
REMOVAL................................................... 5-3
INSTALLATION........................................... 5-4
EXHAUST PIPE AND MUFFLER..................... 5-5
INSTALLATION........................................... 5-7
OIL TANK ......................................................... 5-9
ENGINE ASSEMBLY ..................................... 5-10
HOSES AND LEADS ................................ 5-10
ENGINE ASSEMBLY................................ 5-12
REMOVAL................................................. 5-13
INSTALLATION......................................... 5-13
CAMSHAFTS.................................................. 5-15
CYLINDER HEAD COVER ....................... 5-15
CAMSHAFTS............................................ 5-16
REMOVAL................................................. 5-17
INSPECTION ............................................ 5-18
INSTALLATION......................................... 5-22
CYLINDER HEAD........................................... 5-26
REMOVAL................................................. 5-27
INSPECTION ............................................ 5-27
INSTALLATION......................................... 5-28
VALVES AND VALVE SPRINGS................... 5-30
REMOVAL................................................. 5-31
INSPECTION ............................................ 5-32
INSTALLATION......................................... 5-36
AC MAGNETO ROTOR AND STARTER
CLUTCH ......................................................... 5-39
REMOVAL................................................. 5-40
INSPECTION ............................................ 5-41
INSTALLATION......................................... 5-42
OIL PAN AND OIL PUMP .............................. 5-44
REMOVAL ................................................ 5-47
INSPECTION............................................ 5-47
INSTALLATION ........................................ 5-49
CRANKCASE ................................................. 5-51
REMOVAL ................................................ 5-53
INSPECTION............................................ 5-53
INSTALLATION ........................................ 5-54
CONNECTING RODS AND PISTONS........... 5-57
REMOVAL ................................................ 5-58
INSPECTION............................................ 5-59
INSTALLATION ........................................ 5-65
CRANKSHAFT AND BALANCER SHAFT .... 5-68
REMOVE .................................................. 5-70
INSPECTION............................................ 5-71
INSTALLATION ........................................ 5-74
CHAPTER 6. COOLING SYSTEM
RADIATOR ....................................................... 6-1
INSPECTION.............................................. 6-3
INSTALLATION .......................................... 6-4
THERMOSTAT ................................................. 6-5
INSPECTION.............................................. 6-6
INSTALLATION .......................................... 6-6
WATER PUMP.................................................. 6-7
REMOVAL .................................................. 6-9
DISASSEMBLY........................................... 6-9
INSPECTION............................................ 6-10
ASSEMBLY............................................... 6-10
INSTALLATION ........................................ 6-11
OIL COOLER AND HEAT EXCHANGER ...... 6-12
INSPECTION............................................ 6-14
CHAPTER 7. FUEL INJECTION SYSTEM
FUEL INJECTION SYSTEM............................. 7-1
CIRCUIT DIAGRAM.................................... 7-2
ECU SELF-DIAGNOSTIC FUNCTION ....... 7-4
SELF-DIAGNOSTIC FUNCTION TABLE ... 7-4
TROUBLESHOOTING CHART .................. 7-6
DIAGNOSTIC MODE.................................. 7-7
TROUBLESHOOTING DETAILS.............. 7-13
OIL PRESSURE SWITCH ........................ 7-26
INTAKE AIR TEMPERATURE
SENSOR................................................... 7-26
ISC (IDLE SPEED CONTROL) UNIT........ 7-27
AIR FILTER CASE ......................................... 7-28
THROTTLE BODY.......................................... 7-29
INJECTORS.............................................. 7-30
REMOVAL................................................. 7-32
INSPECTION ............................................ 7-32
FUEL PRESSURE INSPECTION ............. 7-33
INSPECTION AND ADJUSTMENT .......... 7-34
CHAPTER 8. ELECTRICAL
SWITCH INSPECTION ..................................... 8-1
SWITCH INSPECTION............................... 8-1
INSPECTING A SWITCH SHOWN IN
THE MANUAL............................................. 8-1
IGNITION SYSTEM .......................................... 8-2
CIRCUIT DIAGRAM.................................... 8-2
TROUBLESHOOTING................................ 8-4
IGNITION SPARK GAP .............................. 8-6
IGNITION COIL........................................... 8-6
CRANKSHAFT POSITION SENSOR ......... 8-7
THROTTLE OVERRIDE SYSTEM
(T.O.R.S.).................................................... 8-8
ENGINE STOP SWITCH ............................ 8-9
THROTTLE SWITCH.................................. 8-9
MAIN SWITCH.......................................... 8-10
ELECTRICAL STARTING SYSTEM .............. 8-11
CIRCUIT DIAGRAM.................................. 8-11
TROUBLESHOOTING.............................. 8-12
STARTER MOTOR................................... 8-14
CHARGING SYSTEM..................................... 8-18
CIRCUIT DIAGRAM.................................. 8-18
TROUBLESHOOTING.............................. 8-19
BATTERY.................................................. 8-20
STATOR COIL .......................................... 8-20
LIGHTING SYSTEM ....................................... 8-22
CIRCUIT DIAGRAM.................................. 8-22
TROUBLESHOOTING.............................. 8-24
BULB(S) .................................................... 8-27
HEADLIGHT BEAM SWITCH ................... 8-27
HEADLIGHT RELAY................................. 8-28
LOAD CONTROL RELAY......................... 8-28
SIGNAL SYSTEM........................................... 8-30
CIRCUIT DIAGRAM.................................. 8-30
TROUBLESHOOTING.............................. 8-32
BRAKE LIGHT SWITCH ........................... 8-38
DC BACK BUZZER (FX10/FX10RTR/
FX10RTRA/FX10MTR/FX10MTRA) ......... 8-38
COOLANT TEMPERATURE SENSOR .... 8-39
OIL LEVEL SWITCH................................. 8-40
FUEL SENDER......................................... 8-40
SPEED SENSOR...................................... 8-41
GRIP WARMER SYSTEM.............................. 8-42
CIRCUIT DIAGRAM.................................. 8-42
TROUBLESHOOTING.............................. 8-44
GRIP WARMER AND THUMB
WARMER.................................................. 8-45
GRIP/THUMB WARMER ADJUSTMENT
SWITCH.................................................... 8-45
COOLING SYSTEM........................................ 8-46
CIRCUIT DIAGRAM.................................. 8-46
TROUBLESHOOTING.............................. 8-48
RADIATOR FAN MOTOR......................... 8-49
RADIATOR FAN MOTOR RELAY............ 8-49
CHAPTER 9. SPECIFICATIONS
GENERAL SPECIFICATIONS ......................... 9-1
MAINTENANCE SPECIFICATIONS ................ 9-5
ENGINE ...................................................... 9-5
POWER TRAIN......................................... 9-10
CHASSIS .................................................. 9-16
ELECTRICAL............................................ 9-18
TIGHTENING TORQUE.................................. 9-20
ENGINE .................................................... 9-20
POWER TRAIN......................................... 9-22
CHASSIS .................................................. 9-25
GENERAL TORQUE SPECIFICATIONS....... 9-26
DEFINITION OF UNITS.................................. 9-26
CABLE ROUTING .......................................... 9-28
FORMAT: pdf
LANGUAGE: English
COMPATIBLE: Win/Mac
* INSTANT DOWNLOAD
* NO SHIPPING COST
* NO NEED TO WAIT FOR A CD-ROM
(ID 116873317)
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Rated 5 out of 0 to 5 based on 2 reviews
Reviews:
very clear thanks
looks great like it.. File Data:
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workshopservicemanual,
US, Member since 02/06/2009
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