YAMAHA YZF450 YZF450S Service Repair Manual

350 Pages Total

CONTENTS

CHAPTER 1 GENERAL INFORMATION

* MACHINE IDENTIFICATION * IMPORTANT INFORMATION * SPECIAL TOOLS

CHAPTER 2 SPECIFICATIONS

* GENERAL SPECIFICATIONS * ENGINE SPECIFICATIONS * CHASSIS SPECIFICATIONS * ELECTRICAL SPECIFICATIONS * TIGHTENING TORQUES * HOW TO USE THE CONVERSION TABLE * GENERAL TIGHTENING TORQUE SPECIFICATIONS * LUBRICATION POINTS AND LUBRICANT TYPES * COOLANT FLOW DIAGRAMS * OIL FLOW DIAGRAMS * CABLE ROUTING

CHAPTER 3 PERIODIC CHECKS AND ADJUSTMENTS

* INTRODUCTION * PERIODIC MAINTENANCE/LUBRICATION * SEAT, FENDERS AND FUEL TANK * ENGINE * CHASSIS * ELECTRICAL SYSTEM

CHAPTER 4 ENGINE

* ENGINE REMOVAL * CAMSHAFTS * CYLINDER HEAD * VALVES AND VALVE SPRINGS * CYLINDER AND PISTON * A.C. MAGNETO * CLUTCH * BALANCER * OIL PUMP * SHIFT SHAFT * CRANKCASE * CRANKSHAFT * TRANSMISSION

CHAPTER 5 COOLING SYSTEM

* RADIATOR * WATER PUMP

CHAPTER 6 CARBURETOR

* CARBURETOR

CHAPTER 7 CHASSIS

* FRONT AND REAR WHEELS * REAR AXLE AND REAR AXLE HUB * FRONT AND REAR BRAKES * STEERING SYSTEM * FRONT ARMS AND FRONT SHOCK ABSORBER ASSEMBLIES * REAR SHOCK ABSORBER AND RELAY ARM * SWINGARM AND DRIVE CHAIN

CHAPTER 8 ELECTRICAL

* ELECTRICAL COMPONENTS * CHECKING SWITCH CONTINUITY * CHECKING THE SWITCHES * CHECKING THE BULBS AND BULB SOCKETS * IGNITION SYSTEM * ELECTRIC STARTING SYSTEM * STARTER MOTOR * CHARGING SYSTEM * LIGHTING SYSTEM * SIGNAL SYSTEM * COOLING SYSTEM

CHAPTER 9 TROUBLESHOOTING

* STARTING FAILURE/HARD STARTING * POOR IDLE SPEED PERFORMANCE * POOR MEDIUM AND HIGH-SPEED PERFORMANCE * FAULTY GEAR SHIFTING * CLUTCH SLIPPING/DRAGGING * OVERHEATING * FAULTY BRAKE * SHOCK ABSORBER MALFUNCTION * UNSTABLE HANDLING * LIGHTING SYSTEM

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