YANMAR 3JH2E 3JH2TE MARINE DIESEL ENGINE SERVICE MANUAL
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YANMAR 3JH2 SERIES MARINE DIESEL ENGINE WORKSHOP SERVICE MANUAL
(PDF FORMAT)
3JH2E
3JH2-TE
CONTENTS
CHAPTER 1 GENERAL
https://www.tradebit.comerior Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
https://www.tradebit.comcifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
https://www.tradebit.comine Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
https://www.tradebit.comformance Curves . . . . . . . . . . . . . . . . . . . . . . . 1-10
https://www.tradebit.coming Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
CHAPTER 2 BASIC ENGINE PARTS
https://www.tradebit.cominderBlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
https://www.tradebit.cominder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
https://www.tradebit.comton and Piston Pins . . . . . . . . . . . . . . . . . . . . . . 2-11
https://www.tradebit.comnecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
https://www.tradebit.comankshaft and Main Bearing . . . . . . . . . . . . . . . . 2-18
https://www.tradebit.comshaft and Tappets. . . . . . . . . . . . . . . . . . . . . . 2-21
https://www.tradebit.coming Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
https://www.tradebit.comwheel and Housing . . . . . . . . . . . . . . . . . . . . . . 2-26
CHAPTER 3 FUEL INJECTION EQUIPMENT
https://www.tradebit.coml Injection Pump Service Data . . . . . . . . . . . . . . 3-1
https://www.tradebit.comernor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
https://www.tradebit.comassembly Reassembly and Inspection of Fuel
Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
https://www.tradebit.comustment of Fuel Injection Pump and Governor . . 3-21
https://www.tradebit.coml Feed Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
https://www.tradebit.comlInjection Nozzle . . . . . . . . . . . . . . . . . . . . . . . 3-29
https://www.tradebit.comubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
https://www.tradebit.comls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
https://www.tradebit.coml Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
https://www.tradebit.coml Tank (Optional). . . . . . . . . . . . . . . . . . . . . . . . 3-38
CHAPTER 4 INTAKE AND EXHAUST SYSTEM
https://www.tradebit.comake and Exhaust System . . . . . . . . . . . . . . . . . . 4-1
https://www.tradebit.comrbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
https://www.tradebit.coming Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
CHAPTER 5 LUBRICATION SYSTEM
1. Lubrication System . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
https://www.tradebit.come Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
https://www.tradebit.come Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
https://www.tradebit.com Pressure Control Valve . . . . . . . . . . . . . . . . . . . 5-8
https://www.tradebit.come Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
https://www.tradebit.comton Cooling Nozzle . . . . . . . . . . . . . . . . . . . . . . 5-10
https://www.tradebit.comary Waste Oil Pump (Optional). . . . . . . . . . . . . 5-11
CHAPTER 6 COOLING WATER SYSTEM
https://www.tradebit.comling Water System . . . . . . . . . . . . . . . . . . . . . . 6-1
https://www.tradebit.com Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
https://www.tradebit.comsh Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
https://www.tradebit.comt Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
https://www.tradebit.comssure Cap and Sub Tank . . . . . . . . . . . . . . . . . 6-12
https://www.tradebit.comrmostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
https://www.tradebit.comgston Cock (Optional) . . . . . . . . . . . . . . . . . . . 6-16
https://www.tradebit.com Water Filter (Optional) . . . . . . . . . . . . . . . . . . 6-17
https://www.tradebit.comge Pump and Bilge Strainer (Optional) . . . . . . . 6-18
CHAPTER 7 REDUCTION AND REVERSING GEAR
KM3A
https://www.tradebit.comstruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
https://www.tradebit.comfting Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
https://www.tradebit.compection And Servicing . . . . . . . . . . . . . . . . . . . . 7-12
https://www.tradebit.comassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
https://www.tradebit.comssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
KM3P1,KM3P3,KM35P1
https://www.tradebit.comstruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
https://www.tradebit.comfting Device . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35
https://www.tradebit.compection And Servicing . . . . . . . . . . . . . . . . . . . . 7-40
https://www.tradebit.comassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
https://www.tradebit.comssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-53
CHAPTER 8 REMOTE CONTROL
https://www.tradebit.comote Control System . . . . . . . . . . . . . . . . . . . . . . 8-1
https://www.tradebit.comote Control Installation . . . . . . . . . . . . . . . . . . . 8-2
https://www.tradebit.comote Control Inspection . . . . . . . . . . . . . . . . . . . 8-5
https://www.tradebit.comote Control ADJUSTMENT. . . . . . . . . . . . . . . . 8-6
https://www.tradebit.comassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
CHAPTER 9 ELECTRICAL SYSTEM
https://www.tradebit.comctrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
https://www.tradebit.comtery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
https://www.tradebit.comrter Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
https://www.tradebit.comernator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
https://www.tradebit.comtrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
https://www.tradebit.comning Devices . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
https://www.tradebit.com Heater (Optional) . . . . . . . . . . . . . . . . . . . . . . . 9-39
https://www.tradebit.comctric Type Engine Stop Device (Optional) . . . . . 9-40
https://www.tradebit.comhometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42
https://www.tradebit.comernator 12V/80A(Optional) . . . . . . . . . . . . . . . . . 9-45
CHAPTER 10 DISASSEMBLY AND REASSEMBLY
https://www.tradebit.comassembly and Reassembly Precautions . . . . . . 10-1
https://www.tradebit.comassembly and Reassembly Tools . . . . . . . . . . . 10-2
https://www.tradebit.comassembly and Reassembly . . . . . . . . . . . . . . . . 10-9
https://www.tradebit.comt/nut Tightening Torque. . . . . . . . . . . . . . . . . . 10-32
https://www.tradebit.comt Running . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-33
(PDF FORMAT)
3JH2E
3JH2-TE
CONTENTS
CHAPTER 1 GENERAL
https://www.tradebit.comerior Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
https://www.tradebit.comcifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
https://www.tradebit.comine Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
https://www.tradebit.comformance Curves . . . . . . . . . . . . . . . . . . . . . . . 1-10
https://www.tradebit.coming Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
CHAPTER 2 BASIC ENGINE PARTS
https://www.tradebit.cominderBlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
https://www.tradebit.cominder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
https://www.tradebit.comton and Piston Pins . . . . . . . . . . . . . . . . . . . . . . 2-11
https://www.tradebit.comnecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
https://www.tradebit.comankshaft and Main Bearing . . . . . . . . . . . . . . . . 2-18
https://www.tradebit.comshaft and Tappets. . . . . . . . . . . . . . . . . . . . . . 2-21
https://www.tradebit.coming Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
https://www.tradebit.comwheel and Housing . . . . . . . . . . . . . . . . . . . . . . 2-26
CHAPTER 3 FUEL INJECTION EQUIPMENT
https://www.tradebit.coml Injection Pump Service Data . . . . . . . . . . . . . . 3-1
https://www.tradebit.comernor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
https://www.tradebit.comassembly Reassembly and Inspection of Fuel
Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
https://www.tradebit.comustment of Fuel Injection Pump and Governor . . 3-21
https://www.tradebit.coml Feed Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
https://www.tradebit.comlInjection Nozzle . . . . . . . . . . . . . . . . . . . . . . . 3-29
https://www.tradebit.comubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
https://www.tradebit.comls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
https://www.tradebit.coml Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
https://www.tradebit.coml Tank (Optional). . . . . . . . . . . . . . . . . . . . . . . . 3-38
CHAPTER 4 INTAKE AND EXHAUST SYSTEM
https://www.tradebit.comake and Exhaust System . . . . . . . . . . . . . . . . . . 4-1
https://www.tradebit.comrbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
https://www.tradebit.coming Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
CHAPTER 5 LUBRICATION SYSTEM
1. Lubrication System . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
https://www.tradebit.come Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
https://www.tradebit.come Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
https://www.tradebit.com Pressure Control Valve . . . . . . . . . . . . . . . . . . . 5-8
https://www.tradebit.come Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
https://www.tradebit.comton Cooling Nozzle . . . . . . . . . . . . . . . . . . . . . . 5-10
https://www.tradebit.comary Waste Oil Pump (Optional). . . . . . . . . . . . . 5-11
CHAPTER 6 COOLING WATER SYSTEM
https://www.tradebit.comling Water System . . . . . . . . . . . . . . . . . . . . . . 6-1
https://www.tradebit.com Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
https://www.tradebit.comsh Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
https://www.tradebit.comt Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
https://www.tradebit.comssure Cap and Sub Tank . . . . . . . . . . . . . . . . . 6-12
https://www.tradebit.comrmostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
https://www.tradebit.comgston Cock (Optional) . . . . . . . . . . . . . . . . . . . 6-16
https://www.tradebit.com Water Filter (Optional) . . . . . . . . . . . . . . . . . . 6-17
https://www.tradebit.comge Pump and Bilge Strainer (Optional) . . . . . . . 6-18
CHAPTER 7 REDUCTION AND REVERSING GEAR
KM3A
https://www.tradebit.comstruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
https://www.tradebit.comfting Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
https://www.tradebit.compection And Servicing . . . . . . . . . . . . . . . . . . . . 7-12
https://www.tradebit.comassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
https://www.tradebit.comssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
KM3P1,KM3P3,KM35P1
https://www.tradebit.comstruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
https://www.tradebit.comfting Device . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35
https://www.tradebit.compection And Servicing . . . . . . . . . . . . . . . . . . . . 7-40
https://www.tradebit.comassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
https://www.tradebit.comssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-53
CHAPTER 8 REMOTE CONTROL
https://www.tradebit.comote Control System . . . . . . . . . . . . . . . . . . . . . . 8-1
https://www.tradebit.comote Control Installation . . . . . . . . . . . . . . . . . . . 8-2
https://www.tradebit.comote Control Inspection . . . . . . . . . . . . . . . . . . . 8-5
https://www.tradebit.comote Control ADJUSTMENT. . . . . . . . . . . . . . . . 8-6
https://www.tradebit.comassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
CHAPTER 9 ELECTRICAL SYSTEM
https://www.tradebit.comctrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
https://www.tradebit.comtery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
https://www.tradebit.comrter Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
https://www.tradebit.comernator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
https://www.tradebit.comtrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
https://www.tradebit.comning Devices . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
https://www.tradebit.com Heater (Optional) . . . . . . . . . . . . . . . . . . . . . . . 9-39
https://www.tradebit.comctric Type Engine Stop Device (Optional) . . . . . 9-40
https://www.tradebit.comhometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42
https://www.tradebit.comernator 12V/80A(Optional) . . . . . . . . . . . . . . . . . 9-45
CHAPTER 10 DISASSEMBLY AND REASSEMBLY
https://www.tradebit.comassembly and Reassembly Precautions . . . . . . 10-1
https://www.tradebit.comassembly and Reassembly Tools . . . . . . . . . . . 10-2
https://www.tradebit.comassembly and Reassembly . . . . . . . . . . . . . . . . 10-9
https://www.tradebit.comt/nut Tightening Torque. . . . . . . . . . . . . . . . . . 10-32
https://www.tradebit.comt Running . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-33
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