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ZF ECOSPLIT TRANSMISSION GEARBOX WORKSHOP REPAIR MANUAL
16 S 181
8 S 181
Removing components/range-change .................................
Plastic pipes ............................................................................
Output flange ..........................................................................
Cover .......................................................................................
5/2-way valve ..........................................................................
Shift cylinder for range-change ..............................................
Housing/range-change ...........................................................
Planet gear train with synchronizer.........................................
Assembling planet gear train with range-change synchronizer
Assembling range-change /housing/output flange/piston .......
Removing components from centre housing ......................
Splitter (GV) cylinder .............................................................
Shift housing ...........................................................................
Shift housing, friction-optimized version ...............................
Shift mechanism/selector patterns ..........................................
Removing components from clutch housing.......................
Release fork ............................................................................
Connection plate with integral pump......................................
Clutch housing ........................................................................
Removing components ..........................................................
Removing components/clutch housing ...................................
Splitter shift rail /centre housing ............................................
Removing shafts......................................................................
Removing components/centre housing ..................................
Input shaft ...............................................................................
Mainshaft ................................................................................
Assembling synchronizer ........................................................
Version ZF-BK........................................................................
Version ZF-D ..........................................................................
Layshaft...................................................................................
Installing components ..................................................
Centre housing ..............................................................
Clutch housing ...............................................................
Synchronizer/wear limits.............................................
Determining wear limit (except 1st and 2nd gears) .......
Determining wear limit (1st and 2nd gears)...................
Adjusting mainshaft.....................................................
Selecting thrust washer and shim, straight-cut version..
Selecting thrust washer and shim, helical-cut version ...
Installing shafts ............................................................
Installing input shaft, mainshaft, layshaft and shift rails
Splitter shift fork..........................................................
Adjusting shift fork ........................................................
Clutch housing/centre housing ...................................
Fitting clutch housing to centre housing .......................
Adjusting shafts............................................................
Input shaft .....................................................................
Layshaft..........................................................................
Fitting clutch housing components.............................
Connection plate with integral pump.............................
Release fork ...................................................................
Fitting centre housing components.............................
Reverse idler gear/reverse idler pin................................
Cylinder..........................................................................
5/2-way valve .................................................................
Compressed air test for piston and splitter cylinder.......
Injection pipe ................................................................
Fitting complete range-change ...................................
Fitting components.......................................................
Shift housing ..................................................................
Plastic pipes ...................................................................
Compressed air test on breather ................................
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