ZF AS TRONIC TRANSMISSION GEARBOX WORKSHOP REPAIR MANUAL
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10 AS 2301
12 AS 2301
16 AS 2601
Repair level 3
Preparatory work..........................................................
Clutch actuator..............................................................
Removal ..........................................................................
Fitting..............................................................................
Output flange.................................................................
Removal ..........................................................................
Fitting..............................................................................
Output cover ..................................................................
Removal ..........................................................................
Fitting..............................................................................
Removing and fitting range-change housing ..............
Removing range-change housing....................................
Main shaft - planetary carrier clearance setting ..............
Fitting range-change housing..........................................
Dismantling range-change housing.................................
Assembling range-change housing .................................
Planetary carrier...........................................................
Dismantling planetary carrier .........................................
Initial assembly of sun gear.............................................
Initial assembly of planetary gear set ..............................
Sub-assembly of planetary gear set .................................
Moving transmission without range-change group
(planetary group) into horizontal position .................
Transmission actuator ..................................................
Removal ..........................................................................
Fitting..............................................................................
Dismantling transmission actuator..................................
Assembling transmission actuator ..................................
Programming transmission actuator ...............................
Moving transmission into vertical position .................
Clutch release mechanism................
Removal of release fork ......................
Fitting release fork ..............................
Connection plate................................
Removing connection plate.................
Measuring connection plate ................
Fitting connection plate.......................
Housing I............................................
Removing housing I ............................
Dismantling housing I .........................
Assembling housing I .........................
Fitting housing I ..................................
Shaft pack ..........................................
Removing shaft pack...........................
Installing shaft pack ............................
Input shaft..........................................
Dismantling input shaft .......................
Dismantling / assembling synchronize
Assembling input shaft........................
Main shaft ..........................................
Dismantling main shaft .......................
Assembling main shaft ........................
Countershaft......................................
Removing countershafts......................
Fitting countershafts............................
Selector shaft .....................................
Dismantling selector shaft...................
Assembling selector shaft ...................
Housing II ..........................................
Dismantling housing II .......................
Assembling housing II ........................
12 AS 2301
16 AS 2601
Repair level 3
Preparatory work..........................................................
Clutch actuator..............................................................
Removal ..........................................................................
Fitting..............................................................................
Output flange.................................................................
Removal ..........................................................................
Fitting..............................................................................
Output cover ..................................................................
Removal ..........................................................................
Fitting..............................................................................
Removing and fitting range-change housing ..............
Removing range-change housing....................................
Main shaft - planetary carrier clearance setting ..............
Fitting range-change housing..........................................
Dismantling range-change housing.................................
Assembling range-change housing .................................
Planetary carrier...........................................................
Dismantling planetary carrier .........................................
Initial assembly of sun gear.............................................
Initial assembly of planetary gear set ..............................
Sub-assembly of planetary gear set .................................
Moving transmission without range-change group
(planetary group) into horizontal position .................
Transmission actuator ..................................................
Removal ..........................................................................
Fitting..............................................................................
Dismantling transmission actuator..................................
Assembling transmission actuator ..................................
Programming transmission actuator ...............................
Moving transmission into vertical position .................
Clutch release mechanism................
Removal of release fork ......................
Fitting release fork ..............................
Connection plate................................
Removing connection plate.................
Measuring connection plate ................
Fitting connection plate.......................
Housing I............................................
Removing housing I ............................
Dismantling housing I .........................
Assembling housing I .........................
Fitting housing I ..................................
Shaft pack ..........................................
Removing shaft pack...........................
Installing shaft pack ............................
Input shaft..........................................
Dismantling input shaft .......................
Dismantling / assembling synchronize
Assembling input shaft........................
Main shaft ..........................................
Dismantling main shaft .......................
Assembling main shaft ........................
Countershaft......................................
Removing countershafts......................
Fitting countershafts............................
Selector shaft .....................................
Dismantling selector shaft...................
Assembling selector shaft ...................
Housing II ..........................................
Dismantling housing II .......................
Assembling housing II ........................
(ID 156440922)
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