Service manual for the 2012 Arctic Cat 350 ATVs.

Covers:

General Information ............................................................. 2
General Specifications (acprc)..................................................... 2
Torque Specifications ............................................................. 3
Torque Conversions (ft-lb/N-m)............................................... 4
Break-In Procedure ................................................................ 4
Gasoline - Oil - Lubricant........................................................ 4
Genuine Parts......................................................................... 5
Preparation For Storage ......................................................... 5
Preparation After Storage....................................................... 6
Periodic Maintenance .......................................................... 7
Periodic Maintenance Chart ................................................... 7
Lubrication Points ................................................................... 8
Air Filter .................................................................................. 8
Valve/Tappet Clearance.......................................................... 9
Testing Engine Compression................................................ 10
Spark Plug............................................................................ 10
Muffler/Spark Arrester .......................................................... 11
Adjusting Throttle Cable ....................................................... 11
Adjusting Engine RPM (Idle) ................................................ 12
Engine/Transmission Oil - Filter ........................................... 12
Front Differential/Rear Drive Lubricant ................................. 13
Tires...................................................................................... 13
Driveshaft/Coupling .............................................................. 14
Nuts/Bolts/Cap Screws......................................................... 14
Ignition Timing ...................................................................... 14
Lights .................................................................................... 14
Shift Lever............................................................................. 16
Frame/Welds/Racks.............................................................. 16
Hydraulic Brake Systems...................................................... 16
Burnishing Brake Pads ......................................................... 18
Checking/Replacing V-Belt .................................................. 18
Engine/Transmission.......................................................... 22
Troubleshooting .................................................................... 23
Removing Engine/Transmission ........................................... 26
Top-Side Components .......................................................... 28
Removing Top-Side Components......................................... 28
Servicing Top-Side Components .......................................... 31
Installing Top-Side Components........................................... 38
Left-Side Components.......................................................... 42
Removing Left-Side Components......................................... 42
Servicing Left-Side Components.......................................... 44
Installing Left-Side Components........................................... 45
Right-Side Components ....................................................... 46
Removing Right-Side Components ...................................... 46
Servicing Right-Side Components........................................ 49
Installing Right-Side Components ........................................ 50
Center Crankcase Components ........................................... 53
Separating Crankcase Halves .............................................. 53
Disassembling Crankcase Half............................................. 54
Servicing Center Crankcase Components ........................... 55
Assembling Crankcase Half.................................................. 60
Joining Crankcase Halves .................................................... 62
Installing Engine/Transmission ............................................. 63
Fuel/Lubrication/Cooling .................................................... 67
Electric Choke ...................................................................... 67
Carburetor ............................................................................ 67
Throttle Cable Free-Play....................................................... 73
Engine RPM (Idle) ................................................................ 73
Gas Tank ...............................................................................73
Oil Filter/Oil Pump.................................................................75
Testing Oil Pump Pressure....................................................75
Oil Cooler ..............................................................................76
Troubleshooting.....................................................................77
Electrical System................................................................78
Electrical Connections...........................................................78
Battery...................................................................................78
RPM Limiter ..........................................................................79
Testing Electrical Components..............................................79
Accessory Receptacle/Connector .........................................79
Brakelight Switch (Pressure) .................................................79
Oil Temperature and Cooling Fan Switches ..........................80
Fan Motor ..............................................................................80
Fuse Block/Power Distribution Module..................................81
Ignition Coil ...........................................................................82
Speed Sensor .......................................................................82
Ignition Switch.......................................................................83
Handlebar Control Switches..................................................84
Gear Position Switch .............................................................84
Stator Coil .............................................................................84
Starter Relay .........................................................................85
Starter Motor .........................................................................85
CDI Unit.................................................................................86
Regulator/Rectifier ................................................................86
Lights.....................................................................................86
Ignition Timing.......................................................................88
Troubleshooting.....................................................................89
Drive System ......................................................................91
Front Differential....................................................................91
Drive Axles ..........................................................................100
Rear Gear Case..................................................................102
Hub......................................................................................102
Hand Brake Lever/Master Cylinder Assembly.....................103
Hydraulic Brake Caliper.......................................................104
Troubleshooting Drive System.............................................107
Troubleshooting Brake System............................................107
Suspension.......................................................................108
Shock Absorbers.................................................................108
Front A-Arms.......................................................................108
Rear A-Arms .......................................................................109
Wheels and Tires ................................................................110
Troubleshooting...................................................................111
Steering/Frame/Controls ..................................................112
Steering Post/Tie Rods .......................................................112
LCD Gauge .........................................................................113
Handlebar Grip....................................................................114
Throttle Control ...................................................................114
Steering Knuckles ...............................................................115
Measuring/Adjusting Toe-Out..............................................117
Front Rack...........................................................................117
Front Bumper Assembly......................................................118
Front Body Panel/Fender ....................................................118
Exhaust System..................................................................119
Rear Body Panel/Rack ........................................................120
Seat.....................................................................................121
Troubleshooting...................................................................122


Book marked chapters for easy navigation allowing you to identify exact repair service procedures in the quickest time possible.

Notes, cautions and warnings throughout each chapter pinpoint critical service information.

Numbered instructions guide you through every repair procedure in a step-by-step fashion.

Bold figured numbers help you quickly match illustrations with instructions.

Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.

Numbered table of contents easy to use so that you can find the information you need fast.

Manual Language: English
File Format: PDF
File Delivery: PDF (Instant Download)
Pages:123

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