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2012 Arctic Cat 700 Diesel SD ATV service and repair manual

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Service manual for the 2012 Arctic Cat 700 diesel SD ATVs.

Manual is broken down into the following sections:

General Information...................................................... 2
General Specifications................................................ 2
Torque Specifications ................................................. 2
Torque Conversions (ft-lb/N-m)................................... 4
Break-In Procedure .................................................... 4
Fuel - Oil - Lubricant ................................................... 4
Genuine Parts............................................................. 5
Preparation For Storage ............................................. 5
Preparation After Storage........................................... 5
Periodic Maintenance/Tune-Up.................................... 7
Periodic Maintenance Chart ....................................... 7
Air Filter ...................................................................... 8
Valve Clearance ......................................................... 9
Muffler/Spark Arrester ................................................ 9
Adjusting Throttle Cable ............................................. 9
Engine RPM (Idle) .................................................... 10
Engine Oil - Filter...................................................... 10
Transmission Lubricant............................................. 11
Front Differential/Rear Drive Lubricant ..................... 11
Tires ......................................................................... 12
Driveshaft/Coupling .................................................. 12
Injector Timing.......................................................... 12
Lights ........................................................................ 12
Shift Lever ................................................................ 13
Frame/Welds/Racks ................................................. 14
Hydraulic Brake Systems ......................................... 14
Burnishing Brake Pads ............................................. 15
Coolant ..................................................................... 16
Checking/Replacing V-Belt ....................................... 16
Fuel Filter.................................................................. 18
Engine/Transmission.................................................. 19
Removing Engine/Transmission ............................... 20
Top-Side Components .............................................. 24
Left-Side Components.............................................. 52
Right-Side Components ........................................... 58
Center Components ................................................. 73
Installing Engine/Transmission ................................. 86
Troubleshooting ........................................................ 92
Fuel/Lubrication/Cooling............................................ 94
Diesel Fuel Injection System .................................... 94
Lift Pump .................................................................. 94
Unit Injectors............................................................. 95
Injector Timing.......................................................... 95
Fuel Filter.................................................................. 95
Fuel Solenoid Assembly ........................................... 95
Fuel Tank.................................................................. 96
Fuel/Vent Hoses ....................................................... 96
Oil Filter/Oil Pump .................................................... 96
Testing Oil Pump Pressure ....................................... 97
Liquid Cooling System.............................................. 97
Radiator .................................................................... 97
Hoses/Thermostat .................................................... 98
Fan ........................................................................... 99
Water Pump.............................................................. 99
Troubleshooting ........................................................ 99
Electrical System ...................................................... 100
Battery .................................................................... 100
Testing Electrical Components ............................... 101
Switches ................................................................. 101
Accessory Receptacle/Connector.......................... 101
Brakelight Switch (Auxiliary)................................... 101
Brakelight Switch (Handlebar Control) ................... 102
Cooling Fan Switch ................................................ 102
Engine Coolant Temperature (ECT) Switch/
Thermistor ........................................................... 103
Glow Plug Controller/Relay .................................... 103
Fan Motor............................................................... 104
Fuse Block/Power Distribution Module................... 104
Speed Sensor ........................................................ 105
Ignition Switch........................................................ 105
Handlebar Control Switches .................................. 106
Drive Select Switch ................................................ 106
Front Drive/Differential Lock Actuator .................... 107
Starter/Starter Solenoid ......................................... 107
Starter Relay .......................................................... 108
Alternator/Regulator............................................... 108
Headlights .............................................................. 109
Taillight - Brakelight ................................................ 110
Fuel Solenoid ......................................................... 110
Troubleshooting...................................................... 111
Drive System/Brake System.....................................112
Front Drive Actuator ............................................... 112
Front Differential..................................................... 113
Drive Axles............................................................. 126
Rear Gear Case..................................................... 128
Hub ........................................................................ 129
Hydraulic Brake Caliper ......................................... 130
Troubleshooting Drive System ............................... 133
Troubleshooting Brake System .............................. 134
Suspension................................................................135
Shock Absorbers.................................................... 135
Front A-Arms.......................................................... 136
Rear A-Arms .......................................................... 138
Wheels and Tires ................................................... 139
Troubleshooting...................................................... 141
Steering/Frame/Controls ..........................................142
Steering Post/Tie Rods .......................................... 142
Handlebar Grip....................................................... 144
Hand Brake Lever/Master Cylinder Assembly........ 144
Throttle Control ...................................................... 145
Shift Lever .............................................................. 146
LCD Gauge ............................................................ 146
Steering Knuckles .................................................. 147
Measuring/Adjusting Toe-In ................................... 148
Front Rack.............................................................. 150
Front Bumper Assembly......................................... 150
Front Body Panel/Side Panels................................ 150
Footrests ................................................................ 153
Belly Panel ............................................................. 153
Exhaust System..................................................... 153
Rear Body Panel/Rack........................................... 154
Adjusting Headlight ................................................ 155
Taillight Assembly................................................... 155
Seat........................................................................ 155
Troubleshooting...................................................... 156


Book marked chapters for easy navigation allowing you to identify exact repair service procedures in the quickest time possible.

Notes, cautions and warnings throughout each chapter pinpoint critical service information.

Numbered instructions guide you through every repair procedure in a step-by-step fashion.

Bold figured numbers help you quickly match illustrations with instructions.

Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.

Numbered table of contents easy to use so that you can find the information you need fast.

Manual Language: English
File Format: PDF
File Delivery: PDF (Instant Download)
Pages:157

To purchase this repair manual just click on the green instant download button at the upper right hand corner of this page. After purchasing just download it to your computer to save it and print pages from it whenever you need it.

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