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2012 Arctic Cat 300 Utility DVX300 ATV service manual

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Service manual for the 2012 Arctic Cat 300 Utility and DVX300 ATVs.

Manual is broken down into the following sections:

General Information........................................................... 2
General Specifications.................................................. 2
Torque Specifications.................................................... 3
Torque Conversions (ft-lb/N-m)..................................... 4
Break-In Procedure ...................................................... 4
Gasoline - Oil - Lubricant.............................................. 4
Genuine Parts............................................................... 5
Preparation For Storage ............................................... 5
Preparation After Storage............................................. 6
Periodic Maintenance/Tune-Up......................................... 7
Periodic Maintenance Chart ......................................... 7
Lubrication Points ......................................................... 8
Air Filter ........................................................................ 8
Valve/Tappet Clearance................................................ 8
Testing Engine Compression........................................ 9
Spark Plug .................................................................... 9
Muffler/Spark Arrester ................................................ 10
Engine Oil - Filter ........................................................ 10
Rear Drive Lubricant (Utility) ...................................... 11
Transmission Lubricant............................................... 11
Drive Chain (DVX) ...................................................... 12
Driveshaft/Coupling (Utility) ........................................ 13
Nuts/Bolts/Cap Screws............................................... 13
Headlight/Taillight- Brakelight ..................................... 13
Shift Lever................................................................... 13
Hydraulic Brake Systems............................................ 14
Auxiliary/Rear Hydraulic Brake ................................... 16
Burnishing Brake Pads ............................................... 18
Checking/Replacing V-Belt ......................................... 18
Engine/Transmission....................................................... 20
Removing Engine/ Transmission ................................ 21
Top-Side Components ................................................ 26
Removing Top-Side Components ............................... 26
Servicing Top-Side Components ................................ 28
Installing Top-Side Components ................................. 32
Left-Side Components................................................ 34
Removing Left-Side Components............................... 34
Servicing Left-Side Components ................................ 34
Installing Left-Side Components................................. 40
Right-Side Components ............................................. 41
Removing Right-Side Components ............................ 42
Servicing Right-Side Components.............................. 47
Installing Right-Side Components .............................. 54
Center Crankcase Components ................................. 55
Separating Crankcase Halves .................................... 55
Disassembling Crankcase Half................................... 55
Servicing Center Crankcase Components ................. 55
Assembling Crankcase Half........................................ 57
Joining Crankcase Halves .......................................... 57
Installing Engine/Transmission ................................... 57
Troubleshooting .......................................................... 61
Fuel/Lubrication/Cooling................................................. 64
Carburetor................................................................... 64
Throttle Cable Free-Play............................................. 68
Engine RPM (Idle) ...................................................... 68
Gas Tank..................................................................... 68
Gas Tank Valve........................................................... 69
Gas/Vent Hoses.......................................................... 69
Oil Flow Chart............................................................. 69
Oil Pump..................................................................... 70
Liquid Cooling System................................................ 70
Radiator.......................................................................70
Hoses/Thermostat.......................................................71
Fan ..............................................................................71
Water Pump ................................................................71
Troubleshooting...........................................................72
Electrical System..............................................................73
RPM Limiter ................................................................73
Testing Electrical Components....................................73
Electrical Connections.................................................73
Switches......................................................................73
Battery.........................................................................73
Brakelight Switch (Auxiliary)........................................74
Brakelight Switch (Handlebar Control) ........................74
Coolant Temperature and Cooling Fan Switches ........75
Fan Motor ....................................................................75
Fuse Block...................................................................75
Fuses ..........................................................................76
Ignition Coil .................................................................76
Indicator Lights (DVX) .................................................77
LCD Gauge Assembly.................................................77
Ignition Switch .............................................................78
Handlebar Control Switches........................................78
Magneto Coils .............................................................79
Starter Motor ...............................................................79
Starter Relay ...............................................................79
CDI Unit.......................................................................80
Regulator/Rectifier ......................................................80
Start-in-Gear Relay .....................................................80
Headlights ...................................................................81
Taillight - Brakelight .....................................................81
Ignition Timing.............................................................81
Troubleshooting...........................................................82
Drive System.....................................................................84
Rear Drive Assembly Schematics ...............................84
Rear Drive Axle (DVX).................................................84
Rear Drive Axle (Utility) ...............................................87
Troubleshooting Drive System.....................................96
Troubleshooting Brake System....................................96
Suspension .......................................................................97
Front and Rear Suspension Assembly Schematics ....97
Front Shock Absorbers................................................97
Rear Shock Absorber ..................................................98
Swing Arm...................................................................99
Front A-Arms.............................................................102
Wheels and Tires ......................................................104
Troubleshooting.........................................................105
Steering/Frame/Controls................................................106
Steering Post/Tie Rods .............................................106
Measuring/Adjusting Toe-In/Toe-Out .........................108
Body ..........................................................................108
Steering Post Cover/Instrument Pod .........................111
Front Brake Lever/Master Cylinder Assembly ...........111
Auxiliary Brake Pedal/Master Cylinder Assembly......112
Throttle Control .........................................................113
Troubleshooting.........................................................114


Book marked chapters for easy navigation allowing you to identify exact repair service procedures in the quickest time possible.

Notes, cautions and warnings throughout each chapter pinpoint critical service information.

Numbered instructions guide you through every repair procedure in a step-by-step fashion.

Bold figured numbers help you quickly match illustrations with instructions.

Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.

Numbered table of contents easy to use so that you can find the information you need fast.

Manual Language: English
File Format: PDF
File Delivery: PDF (Instant Download)
Pages:115

To purchase this repair manual just click on the green instant download button at the upper right hand corner of this page. After purchasing just download it to your computer to save it and print pages from it whenever you need it.

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