Yamaha_TTR250L(C)_Service_Repair_Manual
TOTAL 295 PAGES
CONTENTS
MACHINE IDENTIFICATION
VEHICLE IDENTIFICATION NUMBER ENGINE SERIAL NUMBER
IMPORTANT INFORMATION
ALL REPLACEMENT PARTS GASKETS, OIL SEALS, AND O-RINGS LOCK WASHERS/PLATES AND COTTER PINS BEARINGS AND OIL SEALS CIRCLES
SPECIAL TOOLS
FOR TUNE UP FOR ENGINE SERVICE FOR CHASSIS SERVICE FOR ELECTRICAL COMPONENTS
INTRODUCTION
PERIODIC MAINTENANCE/LUBRICATION
ENGINE
VALVE CLEARANCE ADJUSTMENT DECOMPRESSION CABLE ADJUSTMENT CRANKCASE VENTILATION PIPE INSPECTION FUEL LINE INSPECTION INTAKE MANIFOLD INSPECTION EXHAUST PIPE GASKET INSPECTION IDLE SPEED ADJUSTMENT THROTTLE CABLE ADJUSTMENT AIR FILTER CLEANING ENGINE OIL LEVEL INSPECTION ENGINE OIL REPLACEMENT OIL STRAINER CLEANING COMPRESSION PRESSURE MEASUREMENT
CHASSIS
FUEL COCK CLEANING FRONT BRAKE ADJUSTMENT FRONT BRAKE PAD INSPECTION BRAKE FLUID LEVEL INSPECTION REAR BRAKE ADJUSTMENT REAR BRAKE LINING INSPECTION CLUTCH ADJUSTMENT DRIVE CHAIN SLACK CHECK DRIVE CHAIN SLACK ADJUSTMENT DRIVE CHAIN LUBRICATION STEERING HEAD INSPECTION STEERING HEAD ADJUSTMENT FRONT FORK OIL CHANGE FRONT FORK ADJUSTMENT REAR SHOCK ABSORBER ADJUSTMENT WHEEL BEARINGS CHECK CABLE INSPECTION AND LUBRICATION SWINGARM AND RELAY ARM LUBRICATION TIRESCHECK WHEELS CHECK
ELECTRICAL
IGNITION TIMING CHECK SPARK PLUG INSPECTION
ENGINE REMOVAL
PREPARATION FOR REMOVAL
SEAT, AIR SCOOPS AND FUEL TANT
EXHAUST PIPE
CABLES AND PIPES
CARBURETOR
DRIVE CHAIN
CDI MAGNETO LEADS
ENGINE GUARD
ENGINE REMOVAL
ENGINE DISASSEMBLY
CAMSHAFT, CYLINDER HEAD AND CYLINDER PISTON OIL FILTER RIGHT CRANKACASE COVER CLUTCH PRIMARY DRIVE GEAR AND BALANCER DRIVENGEAR INTAKE SIDE CHAIN GUIDE AND CAM CHAIN KICK AXLE IDLE GEAR OIL PUMP CHANGE LEVER CDI MAGNETO CRANKCASE BEARING AND OIL SEALS
INSPECTION AND REPAIR CYLINDER HEAD VALVE, VALVE GUIDE, VALVE SEATS, AND VALVE SPRING CAMSHAFT, CAM CHAIN, AND CAM SPROCKET CYLINDER PISTON, PISTON RING, AND PISTON PIN CRANKSHAFT AND CONNECTING ROD OIL PUMP PRIMARY DRIVE CLUTCH TRANSMISSION SHIFTER KICK STARTER DECOMPRESSION CAM AND LEVER BALANCER DRIVE GEAR CRANKCASE BEARING AND OIL SEALS

CARBURETION
COASTING ENRICHER OPERATION OF ENRICHER MAINTENANCE
CARBURETOR SECTION VIEW , REMOVAL DISASSEMBLY ‘ INSPECTION ‘ ASSEMBLY ‘ INSTALLATION ADJUSTMENT
CHASSIS
FRONT WHEEL
REMOVAL
INSPECTION
INSTALLATION
REAR WHEEL
REMOVAL INSPECTION INSTALLATION
FRONT BRAKE
CALIPER PAD REPLACEMENT CALIPER DISASSEMBLY MASTER CYLINDER DISASSEMBLY BRAKE INSPECTION AND REPAIR " BRAKE REASSEMBLY AIR BLEEDING BRAKE DISC INSTALLATION
FRONT FORK
REMOVAL
DISASSEMBLY INSPECTION ASSEMBLY INSTALLATION
STEERING HEAD
REMOVAL
INSPECTION
ASSEMBLY
REAR SHOCK ABSORBER HANDLING NOTES NOTES ON DISPOSAL REMOVAL INSPECTION ASSEMBLY
SWINGARM
INSPECTION REMOVAL ADJUSTMENT INSPECTION AND LUBRICATION ASSEMBLY
DRIVE CHAIN AND SPROCKETS
REMOVAL INSPECTION ASSEMBLY
TT350S CIRCUIT DIAGRAM ELECTRICAL COMPONENTS
IGNITION SYSTEM
CIRCUIT DIAGRAM
TROUBLESHOOTING IGNITION TIMING CHECK IGNITION SPARK GAP TEST SPARK PLUG INSPECTION ENGINE STOP SWITCH TEST IGNITION COIL RESISTANCE TEST PICK-UP COIL RESISTANCE TEST SOURCE COIL RESISTANCE TEST LIGHTING SYSTEM CIRCUIT DIAGRAM TROUBLESHOOTING ACLIGHTING CIRCUIT OUTPUT TEST LIGHTING COIL RESISTANCE TEST
SPECIFICATIONS
GENERAL SPECIFICATIONS MAINTENANCE SPECIFICATIONS
GENERAL TORQUE SPECIFICATIONS DEFINITION OF UNITS LUBRICATION DIAGRAM CABLE ROUTING TT350S WIRING DIAGRAM




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