$14.95

Download Now
Sold by servicerepairmanual on Tradebit
The world's largest download marketplace
3,256,977 satisfied buyers
Shopper Award

Yamaha_YZFR1P_YZFR1PC_2002_Service_Manual &_YZF-R1P(C)_Assembly_Manual & user Guide

Yamaha_YZFR1P_YZFR1PC_2002_Service_Manual &_YZF-R1P(C)_Assembly_Manual & user Guide

Yamaha_YZFR1P_YZFR1PC_2002_Service_Manual
Pages 439

GENERAL INFORMATION
MOTORCYCLE IDENTIFICATION
VEHICLE IDENTIFICATION NUMBER -MODEL LABEL -
FEATURES
OUTLINE OF FI SYSTEM -FI SYSTEM -COMPONENTS -FUEL INJECTION SYSTEM -THREE-WAY CATALYTIC CONVERTER SYSTEM -INSTRUMENT FUNCTION -
IMPORTANT INFORMATION
PREPARATION FOR REMOVAL AND DISASSEMBLY -REPLACEMENT PARTS -GASKETS, OIL SEALS AND O-RINGS -LOCK WASHERS/PLATES AND COTTER PINS -BEARINGS AND OIL SEALS -CIRCLIPS -
CHECKING THE CONNECTIONS -SPECIAL TOOLS

CHAPTER 1
SPECIFICATIONS
GENERAL SPECIFICATIONS -ENGINE SPECIFICATIONS -CHASSIS SPECIFICATIONS -ELECTRICAL SPECIFICATIONS -CONVERSION TABLE -TIGHTENING TORQUES -GENERAL TIGHTENING TORQUE SPECIFICATIONS -ENGINE TIGHTENING TORQUES -CHASSIS TIGHTENING TORQUES -LUBRICATION POINTS AND LUBRICANT TYPES ENGINE -CHASSIS -COOLING SYSTEM DIAGRAMS -ENGINE OIL LUBRICATION CHART -LUBRICATION DIAGRAMS -CABLE ROUTING

CHAPTER 2
PERIODIC CHECKS AND ADJUSTMENTS-INTRODUCTION -PERIODIC MAINTENANCE CHART
FOR THE EMISSION CONTROL SYSTEM -GENERAL MAINTENANCE AND LUBRICATION CHART -
SEATS -FUEL TANK -
REMOVING THE FUEL TANK -REMOVING THE FUEL PUMP -INSTALLING THE FUEL PUMP -INSTALLING THE FUEL HOSE -COWLINGS -AIR FILTER CASE -ENGINE -ADJUSTING THE VALVE CLEARANCE -SYNCHRONIZING THE THROTTLE BODIES -ADJUSTING THE ENGINE IDLING SPEED -ADJUSTING THE THROTTLE CABLE FREE PLAY -CHECKING THE SPARK PLUGS -MEASURING THE COMPRESSION PRESSURE -CHECKING THE ENGINE OIL LEVEL -CHANGING THE ENGINE OIL -ADJUSTING THE CLUTCH CABLE FREE PLAY -REPLACING THE AIR FILTER ELEMENT -CHECKING THE FUEL AND BREATHER HOSES -CHECKING THE CRANKCASE BREATHER HOSE -CHECKING THE EXHAUST SYSTEM -ADJUSTING THE EXUP CABLES -CHECKING THE COOLANT LEVEL -CHECKING THE COOLING SYSTEM -CHANGING THE COOLANT -
CHASSIS -ADJUSTING THE FRONT BRAKE -ADJUSTING THE REAR BRAKE -CHECKING THE BRAKE FLUID LEVEL -CHECKING THE FRONT AND REAR BRAKE PADS -ADJUSTING THE REAR BRAKE LIGHT SWITCH -
CHECKING THE FRONT AND REAR BRAKE HOSES -BLEEDING THE HYDRAULIC BRAKE SYSTEM -DJUSTING THE SHIFT PEDAL -ADJUSTING THE DRIVE CHAIN SLACK -LUBRICATING THE DRIVE CHAIN -CHECKING AND ADJUSTING THE STEERING HEAD -CHECKING THE FRONT FORK -ADJUSTING THE FRONT FORK LEGS -ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY -CHECKING THE TIRES -CHECKING THE WHEELS -CHECKING AND LUBRICATING THE CABLES -LUBRICATING THE LEVERS AND PEDALS -
LUBRICATING THE SIDESTAND -LUBRICATING THE REAR SUSPENSION
ELECTRICAL SYSTEM -
CHECKING AND CHARGING THE BATTERY -CHECKING THE FUSES -REPLACING THE HEADLIGHT BULBS -
ADJUSTING THE HEADLIGHT BEAM

CHAPTER 3
CHASSIS
FRONT WHEEL AND BRAKE DISCS -
FRONT WHEEL -REMOVING THE FRONT WHEEL -CHECKING THE FRONT WHEEL -CHECKING THE BRAKE DISCS -INSTALLING THE FRONT WHEEL -ADJUSTING THE FRONT WHEEL STATIC BALANCE -
REAR WHEEL AND BRAKE DISC -
REAR WHEEL -REMOVING THE REAR WHEEL -CHECKING THE REAR WHEEL -CHECKING THE REAR WHEEL DRIVE HUB -CHECKING AND REPLACING THE REAR WHEEL SPROCKET -INSTALLING THE REAR WHEEL -
ADJUSTING THE REAR WHEEL STATIC BALANCE -
FRONT AND REAR BRAKES -
FRONT BRAKE PADS -REAR BRAKE PADS -REPLACING THE FRONT BRAKE PADS -REPLACING THE REAR BRAKE PADS -FRONT BRAKE MASTER CYLINDER -REAR BRAKE MASTER CYLINDER -DISASSEMBLING THE FRONT BRAKE MASTER CYLINDER -DISASSEMBLING THE REAR BRAKE MASTER CYLINDER -CHECKING THE FRONT-AND REAR BRAKE MASTER CYLINDERS -ASSEMBLING AND INSTALLING-THE FRONT BRAKE MASTER CYLINDER -ASSEMBLING THE REAR BRAKE MASTER CYLINDER -FRONT BRAKE CALIPERS -
REAR BRAKE CALIPER -DISASSEMBLING THE FRONT BRAKE CALIPERS -DISASSEMBLING THE REAR BRAKE CALIPER -CHECKING THE FRONT AND REAR BRAKE CALIPERS -ASSEMBLING AND INSTALLING THE FRONT BRAKE CALIPERS -ASSEMBLING AND INSTALLING THE REAR BRAKE CALIPER -
FRONT FORK -
REMOVING THE FRONT FORK LEGS -DISASSEMBLING THE FRONT FORK LEGS -CHECKING THE FRONT FORK LEGS -ASSEMBLING THE FRONT FORK LEGS -INSTALLING THE FRONT FORK LEGS -
HANDLEBARS -
REMOVING THE HANDLEBARS -CHECKING THE HANDLEBARS -INSTALLING THE HANDLEBARS -
STEERING HEAD -
REMOVING THE LOWER BRACKET -CHECKING THE STEERING HEAD -INSTALLING THE STEERING HEAD -
REAR SHOCK ABSORBER ASSEMBLY -
HANDLING THE REAR SHOCK ABSORBER-AND GAS CYLINDER -DISPOSING OF A REAR SHOCK ABSORBER
AND GAS CYLINDER -REMOVING THE REAR SHOCK ABSORBER ASSEMBLY -CHECKING THE REAR SHOCK ABSORBER ASSEMBLY -INSTALLING THE REAR SHOCK ABSORBER ASSEMBLY -
SWINGARM AND DRIVE CHAIN
REMOVING THE SWINGARM -REMOVING THE DRIVE CHAIN -CHECKING THE SWINGARM -CHECKING THE DRIVE CHAIN -INSTALLING THE SWINGARM -
CHAPTER 4
OVERHAULING THE ENGINE
ENGINE -
DRIVE SPROCKET -EXHAUST PIPE -LEADS AND HOSES -ENGINE -INSTALLING THE ENGINE -
CAMSHAFT -
CYLINDER HEAD COVERS -CAMSHAFTS -REMOVING THE CAMSHAFTS -CHECKING THE CAMSHAFTS -
CHECKING THE TIMING CHAIN, CAMSHAFT SPROCKETS,-AND TIMING CHAIN GUIDES -CHECKING THE TIMING CHAIN TENSIONER -INSTALLING THE CAMSHAFTS
CYLINDER HEAD -
REMOVING THE CYLINDER HEAD -CHECKING THE CYLINDER HEAD -INSTALLING THE CYLINDER HEAD -
VALVES AND VALVE SPRINGS -
REMOVING THE VALVES -CHECKING THE VALVES AND VALVE GUIDES -CHECKING THE VALVE SEATS -
CHECKING THE VALVE SPRINGS -CHECKING THE VALVE LIFTERS -INSTALLING THE VALVES -
GENERATOR -
REMOVING THE GENERATOR -INSTALLING THE GENERATOR -
PICKUP COIL -
REMOVING THE PICKUP COIL ROTOR -INSTALLING THE PICKUP COIL ROTOR -
CLUTCH -
CLUTCH COVER -PULL LEVER SHAFT -CLUTCH -REMOVING THE CLUTCH -CHECKING THE FRICTION PLATES -CHECKING THE CLUTCH PLATES -CHECKING THE CLUTCH HOUSING -CHECKING THE CLUTCH BOSS -CHECKING THE PRESSURE PLATE -CHECKING THE PULL LEVER SHAFT AND PULL ROD -
CHECKING THE STARTER CLUTCH -INSTALLING THE CLUTCH -
SHIFT SHAFT -SHIFT SHAFT AND STOPPER LEVER -CHECKING THE SHIFT SHAFT -CHECKING THE STOPPER LEVER -INSTALLING THE SHIFT SHAFT
OIL PAN AND OIL PUMP -
OIL PUMP -REMOVING THE OIL PAN -CHECKING THE OIL PUMP -CHECKING THE RELIEF VALVE -
CHECKING THE OIL DELIVERY PIPES -CHECKING THE OIL STRAINER -ASSEMBLING THE OIL PUMP -
INSTALLING THE OIL PUMP -INSTALLING THE OIL STRAINER -INSTALLING THE OIL PAN -
CRANKCASE -DISASSEMBLING THE CRANKCASE -CHECKING THE CRANKCASE -CHECKING THE BEARINGS AND OIL SEALS -CHECKING THE SPROCKET AND CHAINS -ASSEMBLING THE CRANKCASE -
CONNECTING RODS AND PISTONS -
REMOVING THE CONNECTING RODS AND PISTONS -REMOVING THE CRANKSHAFT ASSEMBLY -CHECKING THE CYLINDER AND PISTONS -CHECKING THE PISTON RINGS -CHECKING THE PISTON PINS -CHECKING THE BIG END BEARINGS -INSTALLING THE CONNECTING ROD AND PISTON -
CRANKSHAFT -
CHECKING THE CRANKSHAFT -CHECKING THE CRANKSHAFT JOURNAL BEARINGS -INSTALLING THE CRANKSHAFT -
TRANSMISSION -
REMOVING THE TRANSMISSION -CHECKING THE SHIFT FORKS -CHECKING THE SHIFT DRUM ASSEMBLY -
CHECKING THE TRANSMISSION -INSTALLING THE TRANSMISSION

CHAPTER 5
COOLING SYSTEM
RADIATOR -
CHECKING THE RADIATOR -INSTALLING THE RADIATOR -
OIL COOLER -
CHECKING THE OIL COOLER -INSTALLING THE OIL COOLER -
THERMOSTAT -
CHECKING THE THERMOSTAT -ASSEMBLING THE THERMOSTAT ASSEMBLY -INSTALLING THE THERMOSTAT ASSEMBLY -
WATER PUMP -
DISASSEMBLING THE WATER PUMP -CHECKING THE WATER PUMP -ASSEMBLING THE WATER PUMP -

CHAPTER 6
FUEL INJECTION SYSTEM
FUEL INJECTION SYSTEM -
WIRING DIAGRAM -ECU‘S SELF-DIAGNOSTIC FUNCTION -SUBSTITUTE CHARACTERISTICS OPERATION CONTROL-(FAIL-SAFE ACTION) -FAIL-SAFE ACTIONS TABLE -TROUBLESHOORING CHART -
DIAGNOSTIC MODE -TROUBLESHOOTING DETAILS -
THROTTLE BODIES -
CHECKING THE INJECTOR -CHECKING THE THROTTLE BODY -CHECKING THE PRESSURE REGULATOR -
CHECKING THE FUEL PUMP-AND PRESSURE REGULATOR OPERATION -CHECKING AND ADJUSTING
THE THROTTLE POSITION SENSOR -
AIR INDUCTION SYSTEM
AIR INDUCTION -AIR CUT-OFF VALVE -AIR INDUCTION SYSTEM DIAGRAMS -CHECKING THE AIR INDUCTION SYSTEM -

CHAPTER 7
ELECTRICAL
ELECTRICAL COMPONENTS -
CHECKING SWITCH CONTINUITY -
CHECKING THE SWITCHES -
CHECKING THE BULBS AND BULB SOCKETS -
TYPES OF BULBS -CHECKING THE CONDITION OF THE BULBS -CHECKING THE CONDITION OF THE BULB SOCKETS -CHECKING THE LEDS -
IGNITION SYSTEM -
CIRCUIT DIAGRAM -TROUBLESHOOTING -
ELECTRIC STARTING SYSTEM -
CIRCUIT DIAGRAM -STARTING CIRCUIT CUT-OFF SYSTEM OPERATION -TROUBLESHOOTING -
STARTER MOTOR -CHECKING THE STARTER MOTOR -ASSEMBLING THE STARTER MOTOR -
CHARGING SYSTEM -
CIRCUIT DIAGRAM -TROUBLESHOOTING -
LIGHTING SYSTEM -
CIRCUIT DIAGRAM -TROUBLESHOOTING -CHECKING THE LIGHTING SYSTEM -
SIGNALING SYSTEM -
CIRCUIT DIAGRAM -TROUBLESHOOTING -CHECKING THE SIGNALING SYSTEM
COOLING SYSTEM -
CIRCUIT DIAGRAM -TROUBLESHOOTING -
FUEL PUMP SYSTEM -
CIRCUIT DIAGRAM -FUEL PUMP SYSTEM -TROUBLESHOOTING -CHECKING THE FUEL PUMP -

CHAPTER 8
TROUBLESHOOTING
STARTING FAILURES -
ENGINE -FUEL SYSTEM -ELECTRICAL SYSTEMS -
INCORRECT ENGINE IDLING SPEED -
ENGINE -FUEL SYSTEM -ELECTRICAL SYSTEMS -
POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE -
ENGINE -FUEL SYSTEM -
FAULTY GEAR SHIFTING -
SHIFTING IS DIFFICULT -SHIFT PEDAL DOES NOT MOVE -JUMPS OUT OF GEAR -
FAULTY CLUTCH -
CLUTCH SLIPS -CLUTCH DRAGS -
OVERHEATING -
ENGINE -COOLING SYSTEM -FUEL SYSTEM -CHASSIS -ELECTRICAL SYSTEMS -
OVERCOOLING -
COOLING SYSTEM -
POOR BRAKING PERFORMANCE -
FAULTY FRONT FORK LEGS -
LEAKING OIL -MALFUNCTION -
UNSTABLE HANDLING -
FAULTY LIGHTING OR SIGNALING SYSTEM -
HEADLIGHT DOES NOT COME ON -HEADLIGHT BULB BURNT OUT -TAIL/BRAKE LIGHT DOES NOT COME ON TAIL/BRAKE LIGHT BULB BURNT OUT -TURN SIGNAL DOES NOT COME ON -TURN SIGNAL BLINKS SLOWLY
TURN SIGNAL REMAINS LIT -TURN SIGNAL BLINKS QUICKLY -HORN DOES NOT SOUND -
CONSUMER INFORMATION
Yamaha_YZF-R1P(C)_Assembly_Manual
Pages 135
GENERAL INFORMATION
MOTORCYCLE IDENTIFICATION
IDENTIFICATION NUMBERS -
KEY IDENTIFICATION NUMBER -
VEHICLE IDENTIFICATION NUMBER -
MODEL LABEL -
REPORTING SAFETY DEFECTS -
MOTORCYCLE NOISE REGULATION -
MAINTENANCE RECORD -

DESCRIPTION

LEFT VIEW -
RIGHT VIEW -
CONTROLS AND INSTRUMENTS -
INSTRUMENT AND CONTROL FUNCTIONS
MAIN SWITCH/STEERING LOCK -INDICATOR AND WARNING LIGHTS -MULTI-FUNCTION DISPLAY -TACHOMETER -HANDLEBAR SWITCHES -CLUTCH LEVER -SHIFT PEDAL -BRAKE LEVER -BRAKE PEDAL -
FUEL TANK CAP -FUEL -CATALYTIC CONVERTER -SEATS -HELMET HOLDERS -STORAGE COMPARTMENT
ADJUSTING THE FRONT FORK -ADJUSTING THE SHOCK ABSORBER ASSEMBLY -LUGGAGE STRAP HOLDERS -EXUP SYSTEM -SIDESTAND -IGNITION CIRCUIT CUT-OFF SYSTEM -
PRE-OPERATION CHECKS

PRE-OPERATION CHECK LIST -
OPERATION AND IMPORTANT RIDING POINTS

STARTING AND WARMING UP A COLD ENGINE -
SHIFTING -
ENGINE BREAK-IN -
PARKING -
PERIODIC MAINTENANCE AND MINOR REPAIR
PERIODIC MAINTENANCE -
OWNER‘S TOOL KIT -
PERIODIC MAINTENANCE CHART FOR THE EMISSION
CONTROL SYSTEM -
GENERAL MAINTENANCE AND LUBRICATION CHART -
REMOVING AND INSTALLING COWLINGS AND PANELS -
CHECKING THE SPARK PLUGS -
CANISTER (FOR CALIFORNIA ONLY) -
ENGINE OIL AND OIL FILTER CARTRIDGE -
COOLANT -
REPLACING THE AIR FILTER ELEMENT -
ADJUSTING THE THROTTLE CABLE FREE PLAY -
ADJUSTING THE VALVE CLEARANCE -
TIRES -
CAST WHEELS -
ACCESSORIES AND REPLACEMENT PARTS -
ADJUSTING THE CLUTCH LEVER FREE PLAY -
ADJUSTING THE BRAKE PEDAL POSITION -
ADJUSTING THE REAR BRAKE LIGHT SWITCH -
CHECKING THE FRONT AND REAR BRAKE PADS -
CHECKING THE BRAKE FLUID LEVEL -
CHANGING THE BRAKE FLUID -
DRIVE CHAIN SLACK -
LUBRICATING THE DRIVE CHAIN -
CHECKING AND LUBRICATING THE CABLES -
CHECKING AND LUBRICATING THE THROTTLE
GRIP AND CABLE -
CHECKING AND LUBRICATING THE BRAKE AND
CLUTCH LEVERS -
LUBRICATING THE BRAKE PEDAL -
CHECKING AND LUBRICATING THE SIDESTAND -
CHECKING THE FRONT FORK -
CHECKING THE STEERING -
CHECKING THE WHEEL BEARINGS -
BATTERY -
REPLACING THE FUSES -
REPLACING A HEADLIGHT BULB -
TAIL/BRAKE LIGHT -
REPLACING A TURN SIGNAL LIGHT BULB -
REPLACING THE LICENSE PLATE LIGHT BULB -
SUPPORTING THE MOTORCYCLE -
FRONT WHEEL -
REAR WHEEL -
TROUBLESHOOTING -
TROUBLESHOOTING CHARTS -
MOTORCYCLE CARE AND STORAGE

CARE -
STORAGE -
SPECIFICATIONS

SPECIFICATIONS -
CONSUMER INFORMATION

IDENTIFICATION NUMBERS -
KEY IDENTIFICATION NUMBER -
VEHICLE IDENTIFICATION NUMBER -
MODEL LABEL -
REPORTING SAFETY DEFECTS -
MOTORCYCLE NOISE REGULATION -
MAINTENANCE RECORD -
YAMAHA MOTOR CORPORATION, USA STREET AND
ENDURO MOTORCYCLE LIMITED WARRANTY -
YAMAHA EXTENDED SERVICE (YES) -

* INSTANT DOWNLOAD
* NO SHIPPING COST
* NO NEED TO WAIT FOR A CD-ROM
FAST (instant) & FREE SHIPPING
Please be noted that this listing‘s price is only for the digital copy which you will receive the download link from our automated delivery system instantly after payment.
%100 SATISFACTION GUARANTEE
EVEN IT NEVER HAPPENED TO US, WITH ANY OF OUR PRODUCTS, IN CASE YOU ARE NOT FULLY HAPPY WITH WHAT YOU RECEIVED, WE WILL REFUND YOU.

File Data

This file is sold by servicerepairmanual, an independent seller on Tradebit.

File Size 15 megabytes
File Type ZIP
Our Reviews
© Tradebit 2004-2024
All files are property of their respective owners
Questions about this file? Contact servicerepairmanual
DMCA/Copyright or marketplace issues? Contact Tradebit