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Yamaha_YZF-R1S(SC)_2004_Service_Repair & Supplementary Manual
Pages 457
CHAPTER
GENERALINFORMATION
MOTORCYCLEIDENTIFICATION-
VEHICLEIDENTIFICATIONNUMBER-MODELLABEL
FEATURES-
INSTRUMENTFUNCTIONS
IMPORTANTINFORMATION-
PREPARATIONFORREMOVALANDDISASSEMBLY-REPLACEMENTPARTS-
GASKETS,OILSEALSANDO-RINGS-LOCKWASHERS/PLATESANDCOTTERPINS-BEARINGSANDOILSEALS-CIRCLIPS-
CHECKINGTHECONNECTIONS-
SPECIALTOOLS
CHAPTER 1
SPECIFICATIONS
GENERALSPECIFICATIONS-
ENGINESPECIFICATIONS-
CHASSISSPECIFICATIONS-
ELECTRICALSPECIFICATIONS-
CONVERSIONTABLE-
GENERALTIGHTENINGTORQUESPECIFICATIONS-
TIGHTENINGTORQUES-
ENGINETIGHTENINGTORQUES-CHASSISTIGHTENINGTORQUES-
LUBRICATIONPOINTSANDLUBRICANTTYPES-
ENGINE-CHASSIS-
COOLINGSYSTEMDIAGRAMS-
ENGINEOILLUBRICATIONCHART-
LUBRICATIONDIAGRAMS-
CABLEROUTING-
CHAPTER 2
PERIODICCHECKSANDADJUSTMENTS
INTRODUCTION-
PERIODICMAINTENANCECHARTFORTHEEMISSION
CONTROLSYSTEM-
GENERALMAINTENANCEANDLUBRICATIONCHART-
SEATS-
FUELTANK-
REMOVINGTHEFUELTANK-REMOVINGTHEFUELPUMP-INSTALLINGTHEFUELPUMP-
INSTALLINGTHEFUELTANK-
COWLINGS-
FRONTCOWLINGANDSIDECOWLINGS-REARCOWLING-REMOVAL-INSTALLATION-
AIRFILTERCASE-
ENGINE-
ADJUSTINGTHEVALVECLEARANCE-SYNCHRONIZINGTHETHROTTLEBODIES-ADJUSTINGTHEEXHAUSTGASVOLUME-ADJUSTINGTHEENGINEIDLINGSPEED-ADJUSTINGTHETHROTTLECABLEFREEPLAY-CHECKINGTHESPARKPLUGS-MEASURINGTHECOMPRESSIONPRESSURE-CHECKINGTHEENGINEOILLEVEL-
CHANGINGTHEENGINEOIL-MEASURINGTHEENGINEOILPRESSURE-ADJUSTINGTHECLUTCHCABLEFREEPLAY-REPLACINGTHEAIRFILTERELEMENT-
CHECKINGTHEFUELANDBREATHERHOSES-CHECKING THE CRANK CASEBREATHERHOSE-CHECKINGTHEEXHAUSTSYSTEM-ADJUSTINGTHEEXUPCABLES-CHECKINGTHECOOLANTLEVEL-HECKINGTHECOOLINGSYSTEM-CHANGING THE COOLANT-
CHASSIS-
ADJUSTINGTHEFRONTBRAKE-ADJUSTINGTHEREARBRAKE-CHECKING THE BRAKE FLUID LEVEL-ADJUSTINGTHEREARBRAKELIGHTSWITCH-CHECKING THEFRONTANDREARBRAKEPADS-CHECKING THEFRONTANDREARBRAKEHOSES-EEDINGTHEHYDRAULICBRAKESYSTEM-ADJUSTINGTHESHIFTPEDAL-ADJUSTINGTHEDRIVECHAINSLACK-LUBRICATINGTHEDRIVECHAIN-CHECKINGANDADJUSTINGTHESTEERINGHEAD-CHECKINGTHEFRONTFORK-ADJUSTINGTHEFRONTFORKLEGS-ADJUSTINGTHEREARSHOCKABSORBERASSEMBLY-CHECKINGTHETIRES-CHECKINGTHEWHEELS-HECKINGANDLUBRICATINGTHECABLES-LUBRICATINGTHELEVERSANDPEDALS-LUBRICATINGTHESIDESTAND-LUBRICATING THEREARSUSPENSION-
ELECTRICALSYSTEM-
CHECKINGANDCHARGINGTHEBATTERY-CHECKINGTHEFUSES-REPLACINGTHEHEADLIGHTBULBS-ADJUSTINGTHEHEADLIGHTBEAMS-
CHAPTER3
CHASSIS
FRONTWHEELANDBRAKEDISCS-
REMOVINGTHEFRONTWHEEL-CHECKINGTHEFRONTWHEEL-HECKING THE BRAKE DISCS-INSTALLINGTHEFRONTWHEEL-ADJUSTINGTHEFRONTWHEELSTATICBALANCE-
REARWHEELANDBRAKEDISC-
REARWHEEL-REARBRAKEDISCANDREARWHEELSPROCKET- REMOVING THE REAR WHEEL-CHECKINGTHEREARWHEEL-CHECKINGTHEREARWHEELDRIVEHUB-CHECKING ANDREPLACINGTHEREARWHEEL SPROCKET-INSTALLINGTHEREARWHEEL-ADJUSTINGTHEREARWHEELSTATICBALANCE-
FRONTANDREARBRAKES-
FRONTBRAKEPADS-REARBRAKEPADS-REPLACINGTHEFRONTBRAKEPADS-REPLACING THE REARBRAKEPADS-FRONTBRAKEMASTERCYLINDER-REARBRAKEMASTERCYLINDER-DISASSEMBLINGTHEFRONTBRAKEMASTER
CYLINDER-DISASSEMBLINGTHEREARBRAKEMASTER-CYLINDER-CHECKINGTHEFRONTANDREARBRAKEMASTER-CYLINDERS-ASSEMBLING AND INSTALLINGTHEFRONTBRAKE MASTER CYLINDER-ASSEMBLING THE REARBRAKE MASTERCYLINDER-FRONT BRAKE CALIPERS-REARBRAKECALIPER- DISASSEMBLING THE FRONT BRAKECALIPERS-DISASSEMBLING THEREARBRAKECALIPER-CHECKING THEFRONTANDREARBRAKECALIPERS-ASSEMBLINGANDINSTALLINGTHEFRONTBRAKE
CALIPERS-ASSEMBLINGANDINSTALLINGTHEREARBRAKECALIPER-
FRONTFORK-
FRONTFORKLEGS- REMOVINGTHEFRONTFORKLEGS-DISASSEMBLING THE FRONT FORK LEGS-CHECKING THE FRONTFORKLEGS-ASSEMBLINGTHEFRONTFORKLEGS-
INSTALLINGTHEFRONTFORKLEGS-
HANDLEBARS-
REMOVINGTHEHANDLEBARS-CHECKINGTHEHANDLEBARS-INSTALLING THE HANDLEBARS-CHECKINGTHESTEERINGDAMPER-
STEERINGHEAD-
UNDERBRACKET-REMOVINGTHEUNDERBRACKET-CHECKINGTHESTEERINGHEAD-
INSTALLINGTHESTEERINGHEAD-
REARSHOCKABSORBERASSEMBLY-
HANDLINGTHEREARSHOCKABSORBERAND GASCYLINDER- DISPOSING OF AREAR SHOCKABSORBERANDGASCYLINDER-REMOVING THE REAR SHOCKABSORBERASSEMBLY-CHECKINGTHEREARSHOCKABSORBERASSEMBLY-
INSTALLINGTHEREARSHOCKABSORBERASSEMBLY-
SWINGARMANDDRIVECHAIN-
REMOVINGTHESWINGARM-REMOVINGTHEDRIVECHAIN-CHECKINGTHESWINGARM-
CHECKINGTHEDRIVECHAIN-INSTALLINGTHESWINGARM
CHAPTER 4
ENGINE
ENGINE-
DRIVESPROCKET-EXHAUSTPIPE-LEADSANDHOSES-ENGINE-INSTALLINGTHEENGINE-
CAMSHAFT-
CYLINDERHEADCOVER-CAMSHAFTS-REMOVINGTHECAMSHAFTS-CHECKING THE CAMSHAFTS-CHECKING THE TIMINGCHAIN ,CAM SHAFTS PROCKETS,ANDTIMINGCHAINGUIDES-CHECKINGTHETIMINGCHAINTENSIONER-INSTALLINGTHECAMSHAFTS-
CYLINDERHEAD-
REMOVINGTHECYLINDERHEAD-CHECKINGTHECYLINDERHEAD-INSTALLING THECYLINDERHEAD-
VALVESANDVALVESPRINGS-
REMOVINGTHEVALVES-CHECKING THE VALVESANDVALVEGUIDES-CHECKING THEVALVESEATS-CHECKING THEVALVESPRINGS-CHECKINGTHEVALVELIFTERS-
INSTALLINGTHEVALVES-CHECKINGTHEWATERPUMP-ASSEMBLINGTHEWATERPUMP-
CHAPTERv5
FUELINJECTIONSYSTEM
FUELINJECTIONSYSTEM-
WIRINGDIAGRAM-ECU‘SSELF-DIAGNOSTICFUNCTION-SUBSTITUTE CHARACTERISTICS OPERATIONCONTROL (FAIL-SAFEACTION)-FAIL-SAFEACTIONSTABLE-TROUBLESHOOTING CHART-DIAGNOSTICMODE-TROUBLESHOOTINGDETAILS-
THROTTLEBODIES-
INJECTORS-CHECKINGTHEINJECTORS-CHECKINGTHETHROTTLEBODIES-CHECKING THETHROTTLEBODYJOINTS-CHECKINGTHEPRESSUREREGULATOR-CHECKING THE FUEL PUMP AND PRESSUREREGULATOR OPERATION-CHECKING AND ADJUSTING THE THROTTLEPOSITION SENSOR-CHECKINGANDADJUSTINGTHESUB-THROTTLEPOSITION
SENSOR-CHECKINGANDADJUSTINGTHETHERMOWAX-
AIRINDUCTIONSYSTEM-
AIRINJECTION-
AIRCUT-OFFVALVE-
AIRINDUCTIONSYSTEMDIAGRAMS-
CHECKINGTHEAIRINDUCTIONSYSTEM-
CHAPTER
ELECTRICALSYSTEM
ELECTRICALCOMPONENTS-
CHECKINGSWITCHCONTINUITY-
CHECKINGTHESWITCHES-
CHECKINGTHEBULBSANDBULBSOCKETS-
TYPESOFBULBS-
CHECKINGTHECONDITIONOFTHEBULBS-
CHECKINGTHECONDITIONOFTHEBULBSOCKETS-
CHECKINGTHELEDs-
IGNITIONSYSTEM-
CIRCUITDIAGRAM-
TROUBLESHOOTING-
ELECTRICSTARTINGSYSTEM-
CIRCUITDIAGRAM-
STARTINGCIRCUITCUT-OFFSYSTEMOPERATION-
TROUBLESHOOTING-
STARTERMOTOR-
CHECKINGTHESTARTERMOTOR-
ASSEMBLINGTHESTARTERMOTOR-
CHARGINGSYSTEM-
CIRCUITDIAGRAM-
TROUBLESHOOTING-
LIGHTINGSYSTEM-
CIRCUITDIAGRAM-
TROUBLESHOOTING-
CHECKINGTHELIGHTINGSYSTEM-
SIGNALINGSYSTEM-
CIRCUITDIAGRAM-
TROUBLESHOOTING-
CHECKINGTHESIGNALINGSYSTEM-
COOLINGSYSTEM-
CIRCUITDIAGRAM-
TROUBLESHOOTING-
FUELPUMPSYSTEM-
CIRCUITDIAGRAM-
FUELPUMPSYSTEM-
TROUBLESHOOTING-
CHECKINGTHEFUELPUMP-
SELF-DIAGNOSIS-
TROUBLESHOOTING-
CHAPTER
TROUBLESHOOTING
STARTINGFAILURES-
ENGINE-
FUELSYSTEM-
ELECTRICALSYSTEMS-
INCORRECTENGINEIDLINGSPEED-
ENGINE-
FUELSYSTEM-
ELECTRICALSYSTEMS-
POORMEDIUM-AND-HIGH-SPEEDPERFORMANCE-
ENGINE-
FUELSYSTEM-
FAULTYGEARSHIFTING-
SHIFTINGISDIFFICULT-
SHIFTPEDALDOESNOTMOVE-
JUMPSOUTOFGEAR-
FAULTYCLUTCH-
CLUTCHSLIPS-
CLUTCHDRAGS-
OVERHEATING-
ENGINE-
COOLINGSYSTEM-
FUELSYSTEM-
CHASSIS-
ELECTRICALSYSTEMS-
OVERCOOLING-
COOLINGSYSTEM-
POORBRAKINGPERFORMANCE-
FAULTYFRONTFORKLEGS-
LEAKINGOIL-
MALFUNCTION-
UNSTABLEHANDLING-
FAULTYLIGHTINGORSIGNALINGSYSTEM-
HEADLIGHTDOESNOTCOMEON-
HEADLIGHTBULBBURNTOUT-
TAIL/BRAKELIGHTDOESNOTCOMEON-
TAIL/BRAKELIGHTBULBBURNTOUT-
TURNSIGNALDOESNOTCOMEON-
TURNSIGNALBLINKSSLOWLY-
TURNSIGNALREMAINSLIT-
TURNSIGNALBLINKSQUICKLY-
HORNDOESNOTSOUND-
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