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Komatsu Hydraulic Mining Shovel PC4000 General Assembly Procedure
This is a COMPLETE General Assembly Procedure for the Komatsu Hydraulic Mining Shovel PC4000.
TABLE OF CONTENTS:
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1. Overviews
1.1 Superstructure
1.2 Engine House
2. General
2.1 Delivery of the Excavator
2.2 Assembling of the Excavator
2.3 Transportation and Lifting
2.4 Manpower / Assembly Time
2.5 Assembly Site Requirements
2.6 Space and Placing Requirements
2.7 Preparation for Assembly
2.8 Basic Measurements and Weights
2.9 Transport Dimensions and Weights
3. Assembly sequence
3.1. Assembly of Undercarriage
3.1.1 Mounting of travel gear breather filters
3.1.2 Track tensioning system
3.2 Assembly of Superstructure onto the Undercarriage
3.3 Assembly of engine house
3.4 Mounting of Boom
3.5 Mounting of Hydraulic Oil Tank
3.6 Mounting of Hydraulic Oil Cooler
3.7 Mounting of Fuel Tank
3.8 Mounting of Hydraulic access Ladder
3.9 Mounting of Cab Base
3.10 Mounting of Counterweight
3.11 Mounting of Handrails, Steps and Gratings
3.12 Mounting of Cable transfer to the Operators Cab
3.13 Mounting of Cab
3.13.1 Mounting of cab air cleaner
3.14 Mounting of Bucket Cylinders
3.15 Mounting of Stick
3.15.1 Mounting of stick (backhoe)
3.16 Filling up hydraulic oil tank
3.17 Bleed air from all hydraulic tanks
3.18 Filling up fuel tank
3.19 Pre-checks prior Initial Start-up
3.20 Mounting of stick cylinders to the stick
3.21 Assembly of Bullclam Bucket to the Stick
3.22 Mounting of the pin seals
3.22.1 Mounting of pin seals (backhoe)
3.23 Connection of the cable harnesses
to the terminal rails in the switch box X2
3.24 Putting the Central Lubrication System into operation
3.25 Standard Application Torque Chart
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Model Specification: Komatsu Hydraulic Mining Shovel PC4000
Language: English
File Format: PDF
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES
Compatible: All Versions of Windows & Mac
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