This is a COMPLETE General Assembly Procedure for the Komatsu Hydraulic Mining Shovel PC5500.

TABLE OF CONTENTS:
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1. Assembly of the Undercarriage
1.1 Track tensioning system
2. Assembly of the Cable Reel Unit
3. Assembly of the Superstructure Platform onto the Undercarriage
4. Assembly of the Prime Drive Unit to the Superstructure Platform
4.a Mounting of the hydraulic access ladder
5. Assembly of the Boom Cylinders and the Stick Cylinder to the Boom
5.a. Assembly of the Boom
6. Assembly of the Counterweight
7. Mounting of the Fuel Tank or Main Switch Cabinet for Electrical Driven Unit
8. Mounting of the Cab Base
9. Mounting of the Cab with Support Frame
10. Mounting of the High Pressure Hoses and Hydraulic Oil Tank
11. Mounting of the Hydraulic Oil Cooler
12. Mounting of the Hand Rails, Cat Walks, Steps and the Grease Barrel Crane
13. Mounting of Cable transfer to the Operators Cab
13a. Installation of Hydraulic Hoses to the Attachment and Rotary Joint
14. Checking of direction motor rotation
15. Connection of Electric Cables
16. Filling the Hydraulic System
17. Pre-checks prior Initial Start-up
17.1 General
17.2 Only with Electric Drive
17.3 Initial Start up
18. Assembly of the Stick to the Boom
19. Mounting of the Stick Cylinders to the Stick
20. Assembly of the Bullclam Bucket to the Stick
21. Mounting of the Pin Seals
22. Putting the Lubrication System into operation
23. Checks and Adjustments Prior Commisionning
Metric standard thread
Metric fine thread

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Model Specification: Komatsu Hydraulic Mining Shovel PC5500
Language: English
File Format: PDF
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES
Compatible: All Versions of Windows & Mac

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