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Komatsu Hydraulic Mining Shovel PC8000 General Assembly Procedure
This is a COMPLETE General Assembly Procedure for the Komatsu Hydraulic Mining Shovel PC8000.
TABLE OF CONTENTS:
1. Mounting of Crawler Segments to the Side Frame
2. Assembly of undercarriage
3. Assembly of Cable Reel Unit
4. Mounting of final drives / Closing the tracks
5. Mounting of auxiliary weight at the undercarriage
6. Mounting of slew ring underneath the superstructure platform
7. Assembly of superstructure platform onto the undercarriage
7.1 Rotary distributor
8. Assembly of the prime drive unit to the superstructure platform
8.1 Overview drive unit
8.2 Electric drive: Direction of motor rotation; mounting the coupling
9. Preassembly boom- and stick cylinders to the boom (Bullclam Bucket)
9.1 Preassembly boom- and stick cylinders to the boom (Backhoe)
10. Mounting of boom
11. Mounting of counterweight
12. Mounting of fuel tank or main switch cabinet for electrically driven unit
13. Mounting of cab support
13.1 Mounting of Cable transfer
13.2 Mounting of front cover
14. Mounting of Operators Cab
14.1 Mounting of the cab air cleaner (cub support to cab)
15. Mounting of hydraulic oil tank
16. Mounting of the hydraulic coolers
17. Mounting handrails, cat walks, steps, stairs and ladders
18. Mounting of Hydraulic access Ladder
19. Installation of Muffler assy. and Cover
20. Installation of Air Filters
21. Installation of auxiliary Crane, Generator Set and Lubrication Stations
22. Connection of the cable harnesses to the X boards
23. Installation of hose connections on the hydraulic tank and -cooler
23.1 Installation of hose connections on Auxiliary Hydraulic oil Cooler
24. Installation of HP hoses in between HP filters and main valve blocks
25. Mounting of Bucket Cylinders to the boom
26. Mounting of Stick
26.1 Mounting of Stick backhoe attachment 11
27. Installation of Hose connections to the Boom
28. Filling up hydraulic tank
28.1 Filling up fuel tank
29. Pre-checks prior first engine start
30. Mounting of Stick Cylinders to the Stick
31. Mounting of the pin seals (Bullclam Bucket)
31.1 Mounting of the pin seals (Backhoe)
32. Assembly of bullclam bucket to the stick
32.1 Assembly of backhoe to the stick
33. Assembling and testing the Fire Detection, Actuation and Suppression System
34. Checks and Adjustments Prior Commissioning
Model Specification: Komatsu Hydraulic Mining Shovel PC8000
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