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Fendt MAN engine D 0836 D0836 LE service repair manual

This is complete workshop manual for MAN diesel engines series D 0836 LE. Models included:
D 0836 LE 501
D 0836 LE 502
D 0836 LE 503
D 0836 LE 504

The Fendt tractor where this engines are mounted:

Favorit 916 916/../3001-
Favorit 920 920/../3001-
Favorit 924 924/../3001-
Favorit 926 926/../3001-


The manual has got 144 pages in full digital version (you can search by word or copy text).
This file is multilanguage:
English
German

Main sections:
Specifications ............................................................................................................................... 9
Service data................................................................................................................................10
Tightening torque values...............................................................................................................24
Turbocharger, troubleshooting ......................................................................................................28
View of engine D 0836 LE 501 ......................................................................................................30
Checking compression .................................................................................................................31
Checking valve timing...................................................................................................................32
Setting valve clearance.................................................................................................................33
Reassembling and refitting intake pipe...........................................................................................35
Removing and refitting turbocharger..............................................................................................36
Removing and refitting manifold....................................................................................................38
Removing and refitting cylinder head.............................................................................................39
Dismantling and reassembling the rocker arm assembly.................................................................43
Removing and refitting valves .......................................................................................................45
Removing and refitting valve guides ..............................................................................................48
Replacing valve seat insert ...........................................................................................................49
Re-machining the valve seat .........................................................................................................51
Reseating valves.........................................................................................................................54
Replacing engine coolant..............................................................................................................55
Removing and refitting the thermostatic valve ................................................................................57
Removing and refitting water pump ...............................................................................................58
Removing and refitting coolant pipe...............................................................................................62
Layout of fuel system ...................................................................................................................63
Fuel pre filter / Cartridge...............................................................................................................64
Purging Air from Fuel Supply System ............................................................................................66
Removing and refitting heater plug ................................................................................................67
Power - belts ...............................................................................................................................68
Removing and refitting the starter engine.......................................................................................71
Removing and refitting generator...................................................................................................72
Removing and refitting air compressor...........................................................................................74
Replacing crankshaft front seal .....................................................................................................79
Removing and refitting flywheel.....................................................................................................80
Removing and refitting crankshaft seal (flywheel)...........................................................................82
Removing and refitting flywheel.....................................................................................................83
Removing and refitting the timing case ..........................................................................................85
Removing and refitting camshaft ...................................................................................................89
Removing and refitting intermediate flange ....................................................................................91
Removing and refitting the con-rod bearing shells ..........................................................................92
Removing and refitting the crankshaft ............................................................................................93
Removing and refitting con-rod......................................................................................................96
Removing and refitting the piston rings ........................................................................................101
Replacing cylinder liners .............................................................................................................103
Layout of engine lubrication ........................................................................................................104
Replacing oil filter.......................................................................................................................105
Removing and refitting oil cooler .................................................................................................106
Removing and refitting oil pan .....................................................................................................108
Removing and refitting oil pump..................................................................................................111
Removing and refitting splash nozzle...........................................................................................114
Checking Start of Delivery VP44 .................................................................................................115
Fuel Injection Pump VP 44 - Mounting - Dismounting ...................................................................122
Checking injection nozzles..........................................................................................................132
Replacing Injection valve with needle Motion sensor.....................................................................135
Special tools ..............................................................................................................................138

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