Bonser Forklift LS452 - LS45-TC LS55 S55 -7C Operation Manual

Contents
Introduction 4
Control Layout Gearbox Model 5
Control Layout Torque Convertor 6
Standard Specification 7
General Pump Characteristics 8
Lift Details - Standard 9
Brakes 10
To Prepare Truck for Service 11
Operating Instructions 12
Load Handling 14
Routing Services 15
Unit Capacities (Imperial and Metric) 16
Maintenance 16
Engine Valve and Injection Timing 18
Electrical System 19
Servicing - Brake System - Hydraulic 20
Servicing - Torque Convertor 21
Service Task A 22
Service Task B 23
Service Task C 24
Service Task D 25
Hydraulic Filter Assembly 27
Service Task E 28
Service Tasks - Record 29
Adjustments 30
Trouble Tracing 34
Greasing and Oiling Points 35
Service Points 36
Lubricants and Test Oils 37
Approved Lubricants 38
Hydraulic Diagram 39
Approved Lubricants - Charts 40
Safety Code Appendix 1 41
Safety Code Appendix 1 42
Page 1
INDEX OF ILLUSTRATIONS
Page No.
Control Layout Gearbox Model 5
Control Layout Torque Convertor 6
Injector Pump 12
Cylinder head Tightening Sequence 17
Engine Valve and Injection Timing 18
Battery Topping Up 19
Diagram of Brake Hydraulic System 20
Injector Removal 25
Fuel Pump 25
Renewing First Fuel Filter 25
Dynamo Lubrication 26
Hydraulic Oil Filter 27
Engine Oil Pump Filter 28
Final Reduction Unit 28
Service Tasks - Record 29
Setting of Valve Clearance 32
Fuel System 33
Fan Belt Adjustment 33
Lubrication and Service Points 36
Hydraulic Diagram 39
Wiring Diagram 43

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