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2006 SEADOO WATERCRAFT 4-TEC SERIES WORKSHOP REPAIR & SERVICE MANUAL #❶ QUALITY!
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2005 SEADOO WATERCRAFT 4-TEC (GTX, RXP, RXT, WAKE) & 2 STROKE (3D, GTI, GTI RFI, GTI RFI LE) SERIES WORKSHOP REPAIR & SERVICE MANUAL #❶ QUALITY!
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2004 SEADOO WATERCRAFT GTI, GTI LE, GTI RFI, GTI LE RFI, XP DI, GTX 4-TEC, RXP 4-TEC, 3D-RFI 6157/6158 SERIES WORKSHOP REPAIR & SERVICE MANUAL #❶ QUALITY!
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This collection contains the following products:
2004 SEADOO WATERCRAFT GTI, GTI LE, GTI RFI, GTI LE RFI, XP DI, GTX 4-TEC, RXP 4-TEC, 3D-RFI 6157/6158 SERIES WORKSHOP REPAIR & SERVICE MANUAL #❶ QUALITY!
2005 SEADOO WATERCRAFT 4-TEC (GTX, RXP, RXT, WAKE) & 2 STROKE (3D, GTI, GTI RFI, GTI RFI LE) SERIES WORKSHOP REPAIR & SERVICE MANUAL #❶ QUALITY!
2006 SEADOO WATERCRAFT 4-TEC SERIES WORKSHOP REPAIR & SERVICE MANUAL #❶ QUALITY!

This professional technical manual contains service, maintenance, and troubleshooting information for your SeaDoo Watercraft 2004 Models, covering All Models/Engines/Trim/Transmissions Types. This top quality service manual is COMPLETE and INTACT as should be without any MISSING/CORRUPT part or pages. It is the SAME manual used in the local service/repair shop. Our cost-effective manuals are guaranteed to be fully funtional to save your precious time.

PRODUCT DETAILS:
PAGES / SIZE: 300MB
FORMAT: PDF, ZIP
LANGUAGE: English
OS: Win95/98/ME/XP/vista/7/Linux/MAC

Listed below it's the main categories that can be found in our manuals. You will expect even more sub categories in this manual for SeaDoo Watercraft 2004 Models.

├── 2000-2004 SeaDoo Specifications Booklet (EN-FR).pdf
├── 2004 SeaDoo 3D-RFI-6157-6158 Supplement.pdf
├── 2004 SeaDoo 3D RFI Operators Guide.pdf
├── 2004 SeaDoo Flat Rate Time Schedule Volume 1.pdf
├── 2004 SeaDoo Flat Rate Time Schedule Volume 2.pdf
├── 2004 SeaDoo Flat Rate Time Schedule Volume 3.pdf
├── 2004 SeaDoo GTI, GTI LE, GTI RFI, GTI LE RFI, XP DI, GTX 4-TEC, RXP 4-TEC.pdf
├── 2004 SeaDoo GTI, GTI LE, GTI RFI, GTI LE RFI, XP DI Operators Guide.pdf
├── 2004 SeaDoo GTX 4-TEC Operators Guide.pdf
├── 2004 SeaDoo RXP 4-TEC, GTX 4-TEC Operators Guide.pdf
├── 2004 SeaDoo Technical Update Book.pdf
├── info.txt
└── Seadoo Safety Book.pdf

2004 SeaDoo GTI, GTI LE, GTI RFI, GTI LE RFI, XP DI, GTX 4-TEC, RXP 4-TEC (6113/6134/6135/6136/6137/6138/6139/6140/6147/6148/
6142/6141/6143/6144/6149/6150/6115/5599/6162/6163/6151/6152) Shop Manual:
MODEL ENGINE TYPE MODEL NUMBER
GTI (blue jay) 717 6133
GTI International (blue jay) 717 6134
GTI LE (Sonora sand) 717 6135
GTI LE International (Sonora sand) 717 6136
GTI RFI (blue jay) 787 RFI 6137
GTI RFI International (blue jay) 787 RFI 6138
GTI RFI LE (Sonora sand) 787 RFI 6139
GTI RFI LE International (Sonora sand) 787 RFI 6140
GTX 4-TEC NA 1503 6147
GTX 4-TEC NA International 1503 6148
GTX 4-TEC Supercharged Limited International (blue pearl) 1503 6142
GTX 4-TEC Supercharged Limited (blue pearl) 1503 6141
GTX 4-TEC Supercharged (yellow) 1503 6143
GTX 4-TEC Supercharged International (yellow) 1503 6144
GTX 4-TEC Wakeboard Edition (viper red) 1503 6149
GTX 4-TEC Wakeboard Edition International (viper red) 1503 6150
RXP (apple green) 1503 6115
RXP International (apple green) 1503 5599
RXP (yellow) 1503 6162
RXP International (yellow) 1503 6163
XP DI (viper red) 947 DI 6151
XP DI International (viper red) 947 DI 6152

MAIN MENU
SAFETY NOTICE
INTRODUCTION
Section 01 SERVICE TOOLS AND PRODUCTS
Section 02 MAINTENANCE
Section 03 TROUBLESHOOTING
Section 04 ENGINE (2-STROKE)
Section 05 ENGINE (4-TEC)
Section 06 ENGINE MANAGEMENT (RFI)
Section 07 ENGINE MANAGEMENT (DI)
Section 08 ENGINE MANAGEMENT (4-TEC)
Section 09 COOLING SYSTEM
Section 10 FUEL SYSTEM
Section 11 LUBRICATION SYSTEM (2-STROKE)
Section 12 ELECTRICAL SYSTEM
Section 13 PROPULSION
Section 14 STEERING SYSTEM
Section 15 SUSPENSION
Section 16 HULL/BODY
Section 17 TECHNICAL DATA
Section 18 WIRING DIAGRAM


2004 SeaDoo 3D RFI (6157/6158) Shop Manual Supplement:
MAIN MENU
TABLE OF CONTENTS
SAFETY NOTICE
INTRODUCTION
Section 02 MAINTENANCE
Section 03 TROUBLESHOOTING
Section 04 ENGINE (2-STROKE)
Section 06 ENGINE MANAGEMENT (RFI)
Section 09 COOLING SYSTEM
Section 10 FUEL SYSTEM
Section 11 LUBRICATION SYSTEM (2-STROKE)
Section 12 ELECTRICAL SYSTEM
Section 13 PROPULSION
Section 14 STEERING SYSTEM
Section 16 HULL/BODY
Section 17 TECHNICAL DATA
Section 18 WIRING DIAGRAM


2004 SeaDoo GTI, GTI LE, GTI RFI, GTI LE RFI, XP DI Operator's Guide:
MAIN MENU
FOREWORD
TABLE OF CONTENTS
INTRODUCTION
SAFETY CHECK LIST
GETTING UNDERWAY
OPERATION
OPERATING RULES
WATERSKIING SIGNALS
WEB SITES
LOCATION OF THE IMPORTANT LABELS
REGISTRATION NUMBER LOCATION
IDENTIFICATION NUMBERS
CONTROLS/INSTRUMENTS/EQUIPMENTS
CONTROLS/INSTRUMENTS/EQUIPMENTS FUNCTIONS
LIQUIDS
BREAK-IN PERIOD
PRE-OPERATION CHECKS
OPERATING INSTRUCTIONS
POST-OPERATION CARE
SPECIAL PROCEDURES
MAINTENANCE CHART
MAINTENANCE
TRAILERING, STORAGE AND PRESEASON PREPARATION
TROUBLESHOOTING
SPECIFICATIONS
SI METRIC INFORMATION
ABBREVIATIONS USED IN THIS MANUAL
LIST OF DISTRIBUTORS
BOMBARDIER NORTH AMERICA LIMITED WARRANTY: 2004 SEA-DOO® PERSONAL WATERCRAFT
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR MODEL-YEAR 2004 SEA-DOO ® PERSONAL WATERCRAFT WITH 947 DI ENGINES
BOMBARDIER INTERNATIONAL LIMITED WARRANTY: 2004 SEA-DOO® PERSONAL WATERCRAFT
PRIVACY OBLIGATIONS/DISCLAIMER
CHANGE OF ADDRESS

2004 SeaDoo GTX 4-TEC Operator's Guide:
MAIN MENU
TABLE OF CONTENTS
FOREWORD
SAFETY MEASURES
LIST OF DISTRIBUTORS
BOMBARDIER LIMITED WARRANTY NORTH AMERICA: 2004 SEA-DOO® GTX 4-TEC SUPERCHARGED WATERCRAFT
BOMBARDIER LIMITED WARRANTY INTERNATIONAL: SEA-DOO® WATERCRAFT
ONLY FOR 2004 SEA-DOO GTX 4-TEC SUPERCHARGED WATERCRAFTS THAT ARE PRODUCED FOR SALE IN CALIFORNIA, THAT ARE ORIGINALLY S
REGISTRATION NUMBER LOCATION
LOCATION OF THE IMPORTANT LABELS
IDENTIFICATION NUMBERS
CONTROLS, COMPONENTS AND INSTRUMENTS LOCATION
CONTROLS, COMPONENTS AND INSTRUMENTS FUNCTIONS
LIQUIDS
BREAK-IN PERIOD
PRE-OPERATION CHECKS
OPERATING INSTRUCTIONS
POST-OPERATION CARE
SPECIAL PROCEDURES
MAINTENANCE
TRAILERING, STORAGE AND PRESEASON PREPARATION
TROUBLESHOOTING
SPECIFICATIONS
SI METRIC INFORMATION
ABBREVIATIONS USED IN THIS MANUAL
PRIVACY INFORMATION
CHANGE OF ADDRESS


2004 SeaDoo RXP 4-TEC, GTX 4-TEC Operator's Guide
MAIN MENU
FOREWORD
TABLE OF CONTENTS
INTRODUCTION
SAFETY CHECK LIST
GETTING UNDERWAY
OPERATION
OPERATING RULES
WATERSKIING SIGNALS
WEB SITES
LOCATION OF THE IMPORTANT LABELS
REGISTRATION NUMBER LOCATION
IDENTIFICATION NUMBERS
CONTROLS/INSTRUMENTS/EQUIPMENTS
CONTROLS/INSTRUMENTS/EQUIPMENTS FUNCTIONS
LIQUIDS
BREAK-IN PERIOD
PRE-OPERATION CHECKS
OPERATING INSTRUCTIONS
POST-OPERATION CARE
SPECIAL PROCEDURES
BOMBARDIER NORTH AMERICA LIMITED WARRANTY: 2004 SEA-DOO ® PERSON
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR MODEL-YEAR 2004 SEA-DOO
BOMBARDIER INTERNATIONAL LIMITED WARRANTY: 2004 SEA-DOO ® PERSON
PRIVACY INFORMATION
CHANGE OF ADDRESS/OWNERSHIP



2004 SeaDoo 3D RFI Operators Guide;
MAIN MENU
FOREWORD
TABLE OF CONTENTS
INTRODUCTION
SAFETY CHECK LIST
GETTING UNDERWAY
OPERATION
OPERATING RULES
WEB SITES
LOCATION OF THE IMPORTANT LABELS
REGISTRATION NUMBER LOCATION
IDENTIFICATION NUMBERS
CONTROLS/INSTRUMENTS/EQUIPMENTS
CONTROLS/INSTRUMENTS/EQUIPMENTS FUNCTIONS
LIQUIDS
BREAK-IN PERIOD
PRE-OPERATION CHECKS
OPERATING INSTRUCTIONS
POST-OPERATION CARE
SPECIAL PROCEDURES
MAINTENANCE CHART
MAINTENANCE
TRAILERING, STORAGE AND PRESEASON PREPARATION
TROUBLESHOOTING
SPECIFICATIONS
INTERNATIONAL SYSTEM METRIC INFORMATION
ABBREVIATIONS USED IN THIS MANUAL
BRP NORTH AMERICA LIMITED WARRANTY: 2004 SEA-DOO ® 3D TM RFI TM
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FOR MODEL-YEAR 20
BRP INTERNATIONAL LIMITED WARRANTY: 2004 SEA-DOO ® 3D TM RFI TM
PRIVACY INFORMATION
CHANGE OF ADDRESS/OWNERSHIP


2004 SeaDoo Technical Update Book:
MAIN MENU
LETTER
INDEX
SECTION 1 - General Information
SECTION 2 - What's New
SECTION 3 - Troubleshooting & Tech Tips
SECTION 4 - New Technology
Subsection 4-A - RXP
Subsection 4-B - 3D
SECTION 5 - Special Tools
SECTION 6 - Specifications
ANNEXES



2004 SeaDoo Flat Rate Time Schedule Volume 1
2004 SeaDoo Flat Rate Time Schedule Volume 2
2004 SeaDoo Flat Rate Time Schedule Volume 3

Listed below it's the main categories that can be found in our manuals. You will expect even more sub categories in this manual for SeaDoo Watercraft 2005 Models.

├── 2005 SeaDoo 2 Strokes Models (3D, GTI, GTI RFI, GTI RFI LE).pdf
├── 2005 SeaDoo 3D RFI Operators Guide.pdf
├── 2005 SeaDoo 4-TEC GTX, WAKE, RXP, RXT Operators Guide.pdf
├── 2005 SeaDoo 4-TEC Models (GTX, RXP, RXT, WAKE).pdf
├── 2005 SeaDoo GTI Operators Guide.pdf
├── 2005 SeaDoo ROTAX 1503 4-TEC Engine.pdf
├── 2005 SeaDoo ROTAX 717 & 787 RFI Engine.pdf
└── Seadoo Safety Book.pdf

SAFETY NOTICE
INTRODUCTION
GENERAL INFORMATION
HULL IDENTIFICATION NUMBER (HIN)
ENGINE IDENTIFICATION NUMBER (EIN)
ARRANGEMENT OF THIS MANUAL, ILLUSTRATIONS AND PROCEDURE
ENGINE EMISSIONS INFORMATION
WORKING ON WATERCRAFT
SELF-LOCKING FASTENERS PROCEDURE
LOCTITE APPLICATION PROCEDURE
TIGHTENING TORQUES
01MAINTENANCE
01- MAINTENANCE CHART
02- PRESEASON PREPARATION
03- STORAGE PROCEDURES
PROPULSION SYSTEM
FUEL SYSTEM
ENGINE
ELECTRICAL SYSTEM
VEHICLE
CHECKLIST
04- SPECIAL PROCEDURES
TOWING THE WATERCRAFT IN WATER
SUBMERGED WATERCRAFT
WATER-FLOODED ENGINE
02TROUBLESHOOTING
01 - TROUBLESHOOTING CHART
ENGINE
STARTING SYSTEM
ELECTRICAL SYSTEM
PROPULSION
STEERING SYSTEM
03ENGINE
01- ENGINE REMOVAL AND INSTALLATION
GENERAL
PROCEDURES
ENGINE REMOVAL
CLEANING
INSTALLATION
ENGINE ALIGNMENT
02- ENGINE LEAK TEST
PREPARATION
PROCEDURE
03- AIR INTAKE SYSTEM
INSPECTION
REMOVAL
INSTALLATION
04- INTAKE MANIFOLD AND INTERCOOLER
PROCEDURES
INTAKE MANIFOLD
INTERCOOLER
05- SUPERCHARGER
INSPECTION (SUPERCHARGER INSTALLED)
REMOVAL
DISASSEMBLY
PARTS INSPECTION
ASSEMBLY
INSTALLATION
06- EXHAUST SYSTEM
GENERAL
EXHAUST SYSTEM COOLING
MAINTENANCE
EXHAUST SYSTEM FLUSHING
PROCEDURES
EXHAUST PIPE
EXHAUST MANIFOLD
MUFFLER
RESONATOR
EXHAUST OUTLET
07- PTO HOUSING AND MAGNETO
GENERAL
PROCEDURES
PTO HOUSING
PTO SEAL
COUPLING
STATOR
ROTOR AND TRIGGER WHEEL
RING GEAR
STARTER DRIVE
OIL SPRAY NOZZLE
08- LUBRICATION SYSTEM
MAINTENANCE
OIL LEVEL VERIFICATION
OIL CHANGE
OIL FILTER
INSPECTION
ENGINE OIL PRESSURE
PROCEDURES
PTO OIL STRAINER
SUCTION PUMP OIL STRAINER
ENGINE OIL PRESSURE REGULATOR
OIL PRESSURE PUMP
OIL SUCTION PUMP
OIL SEPARATOR COVER
TOPS VALVE
OIL COOLER
09- COOLING SYSTEM
GENERAL
CIRCUIT
TECHNICAL SPECIFICATIONS
INSPECTION
PRESSURE CAP
HOSES AND CLAMPS
COOLING SYSTEM LEAK TEST
MAINTENANCE
COOLANT REPLACEMENT
PROCEDURES
CLAMPS
WATER PUMP HOUSING
WATER PUMP IMPELLER
THERMOSTAT
ROTARYSEAL
10- CYLINDER HEAD
GENERAL
PROCEDURES
EXHAUST MANIFOLD
VALVE COVER
ROCKER ARM
CAMSHAFT TIMING GEAR
TIMING CHAIN
CYLINDER HEAD
CAMSHAFT
VALVE SPRING
VALVE
11- CYLINDER BLOCK
GENERAL
PROCEDURES
TIMING CHAIN
CHAIN TENSIONER
PISTON/CONNECTING ROD
PISTON RINGS
CRANKSHAFT
BALANCER SHAFT
CYLINDER BLOCK
04ENGINE MANAGEMENT (1503 4-TEC)
01 - OVERVIEW
GENERAL
OPERATING PRINCIPLE
AIR INDUCTION
FUEL SYSTEM
ELECTRICAL SYSTEM
ENGINE MANAGEMENT SYSTEM
ElECTRONIC FUEL INJECTION
IGNITION SYSTEM
ENGINE MODES OF OPERATION
MONITORING SYSTEM
DIAGNOSTIC MODE
ENGINE MANAGEMENT SYSTEM DIAGRAM
02 - EMS DIAGNOSTIC AND COMMUNICATION TOOLS
GENERAL
DIAGNOSTIC
MONITORING SYSTEM
FAULT CODES
COMMUNICATION TOOLS
MPI MULTI-PURPOSE INTERFACE
MPI-2 MULTI-PURPOSE INTERFACE)
BUDS SOFTWARE
03- ADJUSTMENT AND REPAIR PROCEDURES
GENERAL
FUEL SYSTEM
ELECTRICAL SYSTEM
BASIC ADJUSTMENTS
IDLE SPEED
THROTTLE CABLE
CLOSED THROTTLE AND IDLE ACTUATOR RESET
IGNITION TIMING
REPAIR PROCEDURES
ENGINE CONTROL MODULE (ECM)
MULTI-PURPOSE ELECTRONIC MODULE (MPEM)
FUEL INJECTOR
THROTTLE BODY
THROTTLE POSITION SENSOR (TPS)
IDLE BYPASS VALVE
CRANKSHAFT POSITION SENSOR ICPS)
CAMSHAFT POSITION SENSOR (CAPS)
MANIFOLD AIR TEMPERATURE SENSOR (MATS)
COOLANT TEMPERATURE SENSOR (CTS)
MANIFOLD AIR PRESSURE SENSOR (MAPS)
EXHAUST GAS TEMPERATURE SENSOR (EGTS)
KNOCK SENSOR (KS)
OIL PRESSURE SENSOR IOPS)
TOPS SWITCH
05FUEL SYSTEM
01 - FUEL TANK AND FUEL PUMP
GENERAL
INSPECTION
FUEL SYSTEM LEAK TEST
FUEL PUMP PRESSURE TEST
PROCEDURES
FUEL HOSES AND OETIKER CLAMPS
FUEL FILTER
FUEL TANK
FUEL PUMP
06ELECTRICAL SYSTEM
01- IGNITION SYSTEM
GENERAL
PROCEDURES
IGNITION COIL
SPARKPLUGS
02- CHARGING SYSTEM
GENERAL
TESTING PROCEDURE
RECTIFIER/REGULATOR
STATOR
BATTERY
03- STARTING SYSTEM
GENERAL
TEST
ELECTRICAL CABLES OR CONNECTIONS
FUSE
ENGINE CONTROL MODULE (ECM)
ENGINE START/STOP SWITCH
SOLENOID
PARTS REPLACEMENT
STARTER
STARTER GEAR
04- DIGITALLY ENCODED SECURITY SYSTEM (DESS)
GENERAL
KEY PROGRAMMING
TROUBLESHOOTING
05- GAUGE SENSORS AND FUSES
GENERAL
FUSES
INFORMATION CENTER
PROCEDURES
INFORMATION CENTER
FUEL BAFFLE PICK-UP SENDER
WATER TEMPERATURE SENSOR
COMPASS
SPEED SENSOR
DEPTH GAUGE
07PROPULSION
01 - JET PUMP
GENERAL
INSPECTION
IMPELLER CONDITION262
IMPELLER/WEAR RING CLEARANCE
LEAK TEST
PROCEDURES
SACRIFICIAL ANODE
VENTURI
JET PUMP HOUSING
IMPELLER COVER
IMPELLER
WEAR RING
IMPELLER SHAFT AND BEARING
02- DRIVE SYSTEM
GENERAL
MAINTENANCE
CORROSION PROTECTION
PROCEDURES
DRIVE SHAFT
BOOT
CARBON RING
03- REVERSE SYSTEM
GENERAL
PROCEDURES
REVERSE CABLE
REVERSE CABLE LEVER
SHIFT LEVER
REVERSE CABLE SUPPORT
SHIFT LEVER HOUSING
REVERSE GATE
PIVOT SUPPORT
LINK ROD
PIVOT TRIANGLE
PIVOT ARM
04- VARIABLE TRIM SYSTEM
GENERAL
TEST
SWITCH
MOTOR
CONTROL MODULE
PROCEDURES
CONTROL MODULE AND MOTOR
08STEERING SYSTEM
01 - STEERING SYSTEM
GENERAL
ADJUSTMENT
STEERING ALIGNMENT
PROCEDURES
NOZZLE
HANDLEBAR GRIP
STEERING COVER
STEERING PADDING
HANDLEBAR
STEERING CABLE SUPPORT
STEERING SUPPORT
STEERING STEM
HANDLEBAR SUPPORT
STEERING CABLE
02- OFF-POWER ASSISTED STEERING (OPAS)
GENERAL
PROCEDURES
FILTER
VALVE
WATER HOSE
SIDE VANE
CYLINDER SUPPORT
TIE ROD
SEALED TUBE
CROSS SUPPORT PLATE
09HULL/BODY
01- ADJUSTMENT AND REPAIR
GENERAL
PARTS REPLACEMENT
DECALS
GLOVE BOX
SEAT
REMOVABLE SEAT COWLING
SEAT COVER
SEAT LATCH
ENGINE COVER
STORAGE COMPARTMENT COVER5
STORAGE COMPARTMENT COVER HINGE
STORAGE COMPARTMENT COVER SHOCK
STORAGE COMPARTMENT COVER LATCH
STORAGE COMPARTMENT COVER INNER SHELL
FRONT GRILL OF COMPARTMENT COVER
ACCESS COVER
CONSOLE
MIRROR
DEFLECTOR AND/OR UPPER GRID
SIDE MOLDING
INLET GRATE
RIDING PLATE
JET PUMP SUPPORT
THRU-HULL FITTING
BUMPER
WAKE PYLON
SPONSON
SPONSON ADAPTOR
DRAIN PLUG
CARPET
CLEANING
SEAT
BODY AND HULL
CARPET
REPAIR
HULL AND BODY
TOOLS AND MATERIALS LIST
10TECHNICAL SPECIFICATIONS
01- GTI AND GTI SE
02- GTX AND GTX WAKE
03 - GTX SUPERCHARGED AND GTX LIMITED
04- RXP AND RXT MODELS
11ELECTRICAL CONNECTORS AND WIRING DIAGRAM
01 - ELECTRICAL CONNECTORS
DEUTSCH CONNECTORS
PACKARD CONNECTOR
AMP CONNECTOR
ECM CONNECTORS
BATTERY AND STARTER CABLE TERMINALS
02- WIRING DIAGRAM
WIRE COLOR CODES
WIRE DIGIT CODES


2006 SeaDoo 4-TEC Series (GTI-236A-236B-256A-256B, GTI-SE-246A-246B, GTX-146A-146B, GTX-Supercharged-166A, GTX-Limited-186A-186B-186C, GTX-Wake-156A-156B, RXP-216A-216B-216C-216D, RXT-176A-176B-176C-176D) Watercraft Service/Shop Manual

MODEL COLOR ENGINE MODEL-NUMBER
GTI White 1503 Naturally Aspirated (130 HP) 236A, 2368, 256A, 2568
GTI SE Atlantic Blue 1503 Naturally Aspirated (130 HP) 246A, 246B
GTX Pewter Grey Met. 1503 Naturally Aspirated (155 H P) 146A, 146B
GTX Supercharged Pewter Grey Met. 1503 Supercharged 166A
GTX Limited Starlight Blue 1503 Supercharged Intercooled 186A, 1868
GTX Limited Midnight Black 1503 Supercharged lntercooled 186C
GTX WAKE Viper Red 1503 Naturally Aspirated (155 HP) 156A, 156B
RXP Maya Gold 1503 Supercharged lntercooled 216A, 216B
RXP Viper Red Metallic 1503 Supercharged Intercooled 216C, 216D
RXT Maya Gold 1503 Supercharged lntercooled 176A, 1768
RXT Viper Red Metallic 1503 Supercharged lntercooled 176C, 1760

SAFETY NOTICE
INTRODUCTION
GENERAL INFORMATION
HULL IDENTIFICATION NUMBER (HIN)
ENGINE IDENTIFICATION NUMBER (EIN)
ARRANGEMENT OF THIS MANUAL, ILLUSTRATIONS AND PROCEDURE
ENGINE EMISSIONS INFORMATION
WORKING ON WATERCRAFT
SELF-LOCKING FASTENERS PROCEDURE
LOCTITE APPLICATION PROCEDURE
TIGHTENING TORQUES
01MAINTENANCE
01- MAINTENANCE CHART
02- PRESEASON PREPARATION
03- STORAGE PROCEDURES
PROPULSION SYSTEM
FUEL SYSTEM
ENGINE
ELECTRICAL SYSTEM
VEHICLE
CHECKLIST
04- SPECIAL PROCEDURES
TOWING THE WATERCRAFT IN WATER
SUBMERGED WATERCRAFT
WATER-FLOODED ENGINE
02TROUBLESHOOTING
01 - TROUBLESHOOTING CHART
ENGINE
STARTING SYSTEM
ELECTRICAL SYSTEM
PROPULSION
STEERING SYSTEM
03ENGINE
01- ENGINE REMOVAL AND INSTALLATION
GENERAL
PROCEDURES
ENGINE REMOVAL
CLEANING
INSTALLATION
ENGINE ALIGNMENT
02- ENGINE LEAK TEST
PREPARATION
PROCEDURE
03- AIR INTAKE SYSTEM
INSPECTION
REMOVAL
INSTALLATION
04- INTAKE MANIFOLD AND INTERCOOLER
PROCEDURES
INTAKE MANIFOLD
INTERCOOLER
05- SUPERCHARGER
INSPECTION (SUPERCHARGER INSTALLED)
REMOVAL
DISASSEMBLY
PARTS INSPECTION
ASSEMBLY
INSTALLATION
06- EXHAUST SYSTEM
GENERAL
EXHAUST SYSTEM COOLING
MAINTENANCE
EXHAUST SYSTEM FLUSHING
PROCEDURES
EXHAUST PIPE
EXHAUST MANIFOLD
MUFFLER
RESONATOR
EXHAUST OUTLET
07- PTO HOUSING AND MAGNETO
GENERAL
PROCEDURES
PTO HOUSING
PTO SEAL
COUPLING
STATOR
ROTOR AND TRIGGER WHEEL
RING GEAR
STARTER DRIVE
OIL SPRAY NOZZLE
08- LUBRICATION SYSTEM
MAINTENANCE
OIL LEVEL VERIFICATION
OIL CHANGE
OIL FILTER
INSPECTION
ENGINE OIL PRESSURE
PROCEDURES
PTO OIL STRAINER
SUCTION PUMP OIL STRAINER
ENGINE OIL PRESSURE REGULATOR
OIL PRESSURE PUMP
OIL SUCTION PUMP
OIL SEPARATOR COVER
TOPS VALVE
OIL COOLER
09- COOLING SYSTEM
GENERAL
CIRCUIT
TECHNICAL SPECIFICATIONS
INSPECTION
PRESSURE CAP
HOSES AND CLAMPS
COOLING SYSTEM LEAK TEST
MAINTENANCE
COOLANT REPLACEMENT
PROCEDURES
CLAMPS
WATER PUMP HOUSING
WATER PUMP IMPELLER
THERMOSTAT
ROTARYSEAL
10- CYLINDER HEAD
GENERAL
PROCEDURES
EXHAUST MANIFOLD
VALVE COVER
ROCKER ARM
CAMSHAFT TIMING GEAR
TIMING CHAIN
CYLINDER HEAD
CAMSHAFT
VALVE SPRING
VALVE
11- CYLINDER BLOCK
GENERAL
PROCEDURES
TIMING CHAIN
CHAIN TENSIONER
PISTON/CONNECTING ROD
PISTON RINGS
CRANKSHAFT
BALANCER SHAFT
CYLINDER BLOCK
04ENGINE MANAGEMENT (1503 4-TEC)
01 - OVERVIEW
GENERAL
OPERATING PRINCIPLE
AIR INDUCTION
FUEL SYSTEM
ELECTRICAL SYSTEM
ENGINE MANAGEMENT SYSTEM
ElECTRONIC FUEL INJECTION
IGNITION SYSTEM
ENGINE MODES OF OPERATION
MONITORING SYSTEM
DIAGNOSTIC MODE
ENGINE MANAGEMENT SYSTEM DIAGRAM
02 - EMS DIAGNOSTIC AND COMMUNICATION TOOLS
GENERAL
DIAGNOSTIC
MONITORING SYSTEM
FAULT CODES
COMMUNICATION TOOLS
MPI MULTI-PURPOSE INTERFACE
MPI-2 MULTI-PURPOSE INTERFACE)
BUDS SOFTWARE
03- ADJUSTMENT AND REPAIR PROCEDURES
GENERAL
FUEL SYSTEM
ELECTRICAL SYSTEM
BASIC ADJUSTMENTS
IDLE SPEED
THROTTLE CABLE
CLOSED THROTTLE AND IDLE ACTUATOR RESET
IGNITION TIMING
REPAIR PROCEDURES
ENGINE CONTROL MODULE (ECM)
MULTI-PURPOSE ELECTRONIC MODULE (MPEM)
FUEL INJECTOR
THROTTLE BODY
THROTTLE POSITION SENSOR (TPS)
IDLE BYPASS VALVE
CRANKSHAFT POSITION SENSOR ICPS)
CAMSHAFT POSITION SENSOR (CAPS)
MANIFOLD AIR TEMPERATURE SENSOR (MATS)
COOLANT TEMPERATURE SENSOR (CTS)
MANIFOLD AIR PRESSURE SENSOR (MAPS)
EXHAUST GAS TEMPERATURE SENSOR (EGTS)
KNOCK SENSOR (KS)
OIL PRESSURE SENSOR IOPS)
TOPS SWITCH
05FUEL SYSTEM
01 - FUEL TANK AND FUEL PUMP
GENERAL
INSPECTION
FUEL SYSTEM LEAK TEST
FUEL PUMP PRESSURE TEST
PROCEDURES
FUEL HOSES AND OETIKER CLAMPS
FUEL FILTER
FUEL TANK
FUEL PUMP
06ELECTRICAL SYSTEM
01- IGNITION SYSTEM
GENERAL
PROCEDURES
IGNITION COIL
SPARKPLUGS
02- CHARGING SYSTEM
GENERAL
TESTING PROCEDURE
RECTIFIER/REGULATOR
STATOR
BATTERY
03- STARTING SYSTEM
GENERAL
TEST
ELECTRICAL CABLES OR CONNECTIONS
FUSE
ENGINE CONTROL MODULE (ECM)
ENGINE START/STOP SWITCH
SOLENOID
PARTS REPLACEMENT
STARTER
STARTER GEAR
04- DIGITALLY ENCODED SECURITY SYSTEM (DESS)
GENERAL
KEY PROGRAMMING
TROUBLESHOOTING
05- GAUGE SENSORS AND FUSES
GENERAL
FUSES
INFORMATION CENTER
PROCEDURES
INFORMATION CENTER
FUEL BAFFLE PICK-UP SENDER
WATER TEMPERATURE SENSOR
COMPASS
SPEED SENSOR
DEPTH GAUGE
07PROPULSION
01 - JET PUMP
GENERAL
INSPECTION
IMPELLER CONDITION262
IMPELLER/WEAR RING CLEARANCE
LEAK TEST
PROCEDURES
SACRIFICIAL ANODE
VENTURI
JET PUMP HOUSING
IMPELLER COVER
IMPELLER
WEAR RING
IMPELLER SHAFT AND BEARING
02- DRIVE SYSTEM
GENERAL
MAINTENANCE
CORROSION PROTECTION
PROCEDURES
DRIVE SHAFT
BOOT
CARBON RING
03- REVERSE SYSTEM
GENERAL
PROCEDURES
REVERSE CABLE
REVERSE CABLE LEVER
SHIFT LEVER
REVERSE CABLE SUPPORT
SHIFT LEVER HOUSING
REVERSE GATE
PIVOT SUPPORT
LINK ROD
PIVOT TRIANGLE
PIVOT ARM
04- VARIABLE TRIM SYSTEM
GENERAL
TEST
SWITCH
MOTOR
CONTROL MODULE
PROCEDURES
CONTROL MODULE AND MOTOR
08STEERING SYSTEM
01 - STEERING SYSTEM
GENERAL
ADJUSTMENT
STEERING ALIGNMENT
PROCEDURES
NOZZLE
HANDLEBAR GRIP
STEERING COVER
STEERING PADDING
HANDLEBAR
STEERING CABLE SUPPORT
STEERING SUPPORT
STEERING STEM
HANDLEBAR SUPPORT
STEERING CABLE
02- OFF-POWER ASSISTED STEERING (OPAS)
GENERAL
PROCEDURES
FILTER
VALVE
WATER HOSE
SIDE VANE
CYLINDER SUPPORT
TIE ROD
SEALED TUBE
CROSS SUPPORT PLATE
09HULL/BODY
01- ADJUSTMENT AND REPAIR
GENERAL
PARTS REPLACEMENT
DECALS
GLOVE BOX
SEAT
REMOVABLE SEAT COWLING
SEAT COVER
SEAT LATCH
ENGINE COVER
STORAGE COMPARTMENT COVER5
STORAGE COMPARTMENT COVER HINGE
STORAGE COMPARTMENT COVER SHOCK
STORAGE COMPARTMENT COVER LATCH
STORAGE COMPARTMENT COVER INNER SHELL
FRONT GRILL OF COMPARTMENT COVER
ACCESS COVER
CONSOLE
MIRROR
DEFLECTOR AND/OR UPPER GRID
SIDE MOLDING
INLET GRATE
RIDING PLATE
JET PUMP SUPPORT
THRU-HULL FITTING
BUMPER
WAKE PYLON
SPONSON
SPONSON ADAPTOR
DRAIN PLUG
CARPET
CLEANING
SEAT
BODY AND HULL
CARPET
REPAIR
HULL AND BODY
TOOLS AND MATERIALS LIST
10TECHNICAL SPECIFICATIONS
01- GTI AND GTI SE
02- GTX AND GTX WAKE
03 - GTX SUPERCHARGED AND GTX LIMITED
04- RXP AND RXT MODELS
11ELECTRICAL CONNECTORS AND WIRING DIAGRAM
01 - ELECTRICAL CONNECTORS
DEUTSCH CONNECTORS
PACKARD CONNECTOR
AMP CONNECTOR
ECM CONNECTORS
BATTERY AND STARTER CABLE TERMINALS
02- WIRING DIAGRAM
WIRE COLOR CODES
WIRE DIGIT CODES


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