Service Manual SELVA RAY8 ENGINE;
Parts Catalog SELVA RAY8 ENGINE;

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SELVA RAY8 ENGINE Service Manual:


CHAPTER 1 - GENERAL INFORMATION

IDENTIFICATION
SERIAL NUMBER
STARTING SERIAL NUMBERS

SAFETY WHILE WORKING
FIRE PREVENTION
VENTILATION
SELF-PROTECTION
OILS, GREASES AND SEALING FLUIDS
GOOD WORKING PRACTICES
DISASSEMBLY AND ASSEMBLY

SPECIAL TOOLS
MEASURING
REMOVING AND INSTALLING


CHAPTER 2 - SPECIFICATIONS

GENERAL SPECIFICATIONS

MAINTENANCE SPECIFICATIONS
POWER UNIT
LOWER UNIT
ELECTRICAL
OUTBOARD DIMENSIONS
BRACKET DIMENSIONS

TIGHTENING TORQUES
SPECIFIED TORQUES
GENERAL TORQUES


CHAPTER 3 - PERIODIC CHECK AND ADJUSTMENT
MAINTENANCE INTERVAL CHART
TOP COWLING
CHECKING THE WATER DRAIN HOLE
CHECKING THE TOP COWLING FIT
FUEL SYSTEM
CHECKING THE FUEL LINE
CONTROL SYSTEM
ADJUSTING THE SHIFT CONTROL CABLE (LONG HANDLE )

ADJUSTING THE THROTTLE CONTROL CABLES

ADJUSTING THE THROTTLE AXLE LINK

ADJUSTING THE ENGINE IDLING SPEED
EXHAUST GAS CONTROL PROCEDURES
ADJUSTING THE START-IN-GEAR PROTECTION DEVICE
POWER UNIT
CHECKING THE ENGINE OIL LEVEL
REPLACING THE ENGINE OIL
ADJUSTING THE VALVE CLEARANCE
MEASURING THE COMPRESSION PRESSURE
CHECKING THE IGNITION TIMING
CHECKING THE TIMING BELT
POWER UNIT/COOLING SYSTEM
CHECKING THE COOLING WATER DISCHARGE
LOWER UNIT
CHECKING THE GEAR OIL LEVEL
CHANGING AND CHECKING THE GEAR OIL LEVEL
CHECKING THE LOWER UNIT (FOR AIR LEAKS)
GENERAL
CHECKING THE ANODE
CHECKING THE BATTERY
CHECKING THE SPARK PLUGS
LUBRICATION POINTS


CHAPTER 4
FUEL SYSTEM
FUEL JOINT, FUEL FILTER AND FUEL PUMP
REMOVING/INSTALLING THE FUEL JOINT, FUEL FILTER AND FUEL PUMP
CHECKING THE FUEL JOINT
CHECKING THE FUEL FILTER
INSTALLING THE FUEL FILTER
FUEL PUMP
DISASSEMBLING/ASSEMBLING THE FUEL PUMP
CHECKING THE FUEL PUMP
ASSEMBLING THE FUEL PUMP
INTAKE SYSTEM
REMOVING/INSTALLING THE INTAKE SYSTEM

INSTALLING THE INTAKE MANIFOLD
ADJUSTING THE THROTTLE AXLE LINK
CARBURETOR
DISASSEMBLING/ASSEMBLING THE CARBURETOR
DISASSEMBLING THE CARBURETOR
CHECKING THE CARBURETOR
ASSEMBLING THE CARBURETOR
ADJUSTING THE CARBURETOR


CHAPTER 5
POWER UNIT
MANUAL STARTER
REMOVING/INSTALLING THE MANUAL STARTER
INSTALLING THE DUST COVER GROMMET
ADJUSTING THE START-IN-GEAR PROTECTION DEVICE
DISASSEMBLING/ASSEMBLING THE MANUAL STARTER
DISASSEMBLING THE MANUAL STARTER
CHECKING THE MANUAL STARTER
ASSEMBLING THE MANUAL STARTER
FLYWHEEL ROTOR
REMOVING/INSTALLING THE FLYWHEEL ROTOR
REMOVING THE FLYWHEEL ROTOR
INSTALLING THE FLYWHEEL ROTOR
DISCONNECTING/CONNECTING THE ELECTRICAL LEADS

DISCONNECTING/CONNECTING THE CABLES AND HOSE

DISCONNECTING/CONNECTING THE CABLES AND HOSE
(LONG HANDLE )
ADJUSTING THE THROTTLE CONTROL CABLE(S)
REMOVING/INSTALLING THE POWER UNIT
INSTALLING THE POWER UNIT
REMOVING/INSTALLING THE THROTTLE LINK AND RIGHT SIDE
ELECTRICAL COMPONENTS
REMOVING/INSTALLING THE LEFT SIDE ELECTRICAL COMPONENTS 1
(ONE LIGHTING COIL )
REMOVING/INSTALLING THE LEFT SIDE ELECTRICAL COMPONENTS 2
(ONE LIGHTING COIL )
REMOVING/INSTALLING THE LEFT SIDE ELECTRICAL COMPONENTS 1
(TWO LIGHTING COILS )
REMOVING/INSTALLING THE LEFT SIDE ELECTRICAL COMPONENTS 2
(TWO LIGHTING COILS )
?THERMOSTAT, TIMING BELT AND GEARS
REMOVING/INSTALLING THE THERMOSTAT, TIMING BELT AND
GEARS
REMOVING THE TIMING BELT
REMOVING THE DRIVE GEAR
REMOVING THE DRIVEN GEAR
CHECKING THE THERMOSTAT
CHECKING THE TIMING BELT
INSTALLING THE DRIVEN GEAR
INSTALLING THE DRIVE GEAR
INSTALLING THE TIMING BELT
ADJUSTING THE VALVE CLEARANCE
ANODE AND EXHAUST COVER
REMOVING/INSTALLING THE ANODE AND EXHAUST COVER
CHECKING THE ANODE
INSTALLING THE EXHAUST COVER
CYLINDER HEAD AND OIL PUMP
REMOVING/INSTALLING THE CYLINDER HEAD AND OIL PUMP
CHECKING THE SPARK PLUG
INSTALLING THE OIL PUMP
INSTALLING THE CYLINDER HEAD
INSTALLING THE CYLINDER HEAD COVER
OIL PUMP
DISASSEMBLING/ASSEMBLING THE OIL PUMP
CHECKING THE OIL PUMP
ASSEMBLING THE OIL PUMP
CAMSHAFT AND VALVES
REMOVING/INSTALLING THE CAMSHAFT AND VALVES
REMOVING THE VALVE
CHECKING THE VALVE AND VALVE GUIDE
CHECKING THE VALVE SPRING
CHECKING THE ROCKER ARM ROCKER ARM SHAFT
CHECKING THE CAMSHAFT
CHECKING THE CYLINDER HEAD
REPLACING THE VALVE GUIDE
REFACING THE VALVE SEAT
INSTALLING THE VALVE
INSTALLING THE CAMSHAFT OIL SEAL
?CRANKSHAFT, PISTON AND CYLINDER BODY
REMOVING/INSTALLING THE CRANKSHAFT, PISTON AND CYLINDER BODY
DISASSEMBLING/ASSEMBLING THE PISTON AND CONNECTING ROD
CHECKING THE CYLINDER BODY
CHECKING THE PISTON
CALCULATING THE PISTON-TO-CYLINDER CLEARANCE
CHECKING THE PISTON PIN
CHECKING THE PISTON RING
CHECKING THE CRANKSHAFT
CHECKING THE CRANKSHAFT-PLAIN BEARING OIL CLEARANCE
CHECKING THE CRANKSHAFT-CONNECTING ROD OIL
CLEARANCE
INSTALLING THE PISTON RING
INSTALLING THE CONNECTING ROD
INSTALLING THE PISTON AND CONNECTING ROD
INSTALLING THE OIL SEAL
INSTALLING THE CRANKCASE


CHAPTER 6
LOWER UNIT
LOWER UNIT
REMOVING/INSTALLING THE LOWER UNIT (STANDARD
PROPELLER)
REMOVING/INSTALLING THE LOWER UNIT (DUAL THRUST
PROPELLER)
REMOVING THE PROPELLER
CHECKING THE PROPELLER
CHECKING THE ANODE
INSTALLING THE LOWER UNIT
INSTALLING THE PROPELLER
WATER PUMP
REMOVING/INSTALLING THE WATER PUMP
CHECKING THE WATER PUMP HOUSING, CARTRIDGE INSERT AND
IMPELLER
CHECKING THE WOODRUFF KEY
INSTALLING THE CARTRIDGE INSERT AND WATER PUMP
HOUSING
PROPELLER SHAFT HOUSING AND PROPELLER SHAFT
REMOVING/INSTALLING THE PROPELLER SHAFT HOUSING
ASSEMBLY AND PROPELLER SHAFT ASSEMBLY
INSTALLING THE PROPELLER SHAFT HOUSING ASSEMBLY
DISASSEMBLING/ASSEMBLING THE PROPELLER SHAFT
ASSEMBLY
CHECKING THE DOG CLUTCH
CHECKING THE PROPELLER SHAFT
ASSEMBLING THE PROPELLER SHAFT ASSEMBLY
DISASSEMBLING/ASSEMBLING THE PROPELLER SHAFT HOUSING
ASSEMBLY
DISASSEMBLING THE PROPELLER SHAFT HOUSING ASSEMBLY
CHECKING THE REVERSE GEAR
CHECKING THE BALL BEARING
CHECKING THE PROPELLER SHAFT HOUSING
ASSEMBLING THE PROPELLER SHAFT HOUSING ASSEMBLY
DRIVE SHAFT AND FORWARD GEAR
REMOVING/INSTALLING THE DRIVE SHAFT AND FORWARD GEAR 6-17
REMOVING THE BALL BEARING
CHECKING THE PINION
CHECKING THE DRIVE SHAFT
CHECKING THE FORWARD GEAR
CHECKING THE BALL BEARING
INSTALLING THE BALL BEARING
?BEARING HOUSING, SHIFT CAM AND LOWER CASE
REMOVING/INSTALLING THE BEARING HOUSING, SHIFT CAM
AND LOWER CASE
REMOVING THE SOLID BUSHING
DISASSEMBLING THE BEARING HOUSING
CHECKING THE COLLER
CHECKING THE SHIFT CAM
CHECKING THE LOWER CASE
ASSEMBLING THE BEARING HOUSING
INSTALLING THE SOLID BUSHING
BACKLASH
MEASURING THE FORWARD GEAR BACKLASH
MEASURING THE REVERSE GEAR BACKLASH


CHAPTER 7
BRACKET UNIT
STEERING HANDLE
REMOVING/INSTALLING THE STEERING HANDLE (SHORT HANDLE)
REMOVING/INSTALLING THE STEERING HANDLE (LONG HANDLE)
INSTALLING THE SETTERING HANDLE (SHORT HANDLE )
INSTALLING THE SETTERING HANDLE (LONG HANDLE)
ADJUSTING THE THROTTLE CONTROL CABLES
ADJUSTING THE SHIFT CABLE (LONG HANDLE )
DISASSEMBLING/ASSEMBLING THE STEERING HANDLE (SHORT HANDLE)
DISASSEMBLING/ASSEMBLING THE STEERING HANDLE 1(LONG HANDLE)
DISASSEMBLING/ASSEMBLING THE STEERING HANDLE 2(LONG HANDLE)
ASSEMBLING THE STEERING HANDLE (SHORT HANDLE)
ASSEMBLING THE STEERING HANDLE (LONG HANDLE)
SHIFT LEVER
REMOVING/INSTALLING THE SHIFT LEVER (SHORT HANDLE AND REMOTE)
REMOVING/INSTALLING THE SHIFT LEVER (LONG HANDLE)
BOTTOM COWLING
REMOVING/INSTALLING THE BOTTOM COWLING
UPPER CASE
REMOVING/INSTALLING THE UPPER CASE
INSTALLING THE LOWER MOUNT
DISASSEMBLING/ASSEMBLING THE UPPER CASE
INSTALLING THE OIL SEAL
SWIVEL AND STEERING BRACKET
REMOVING/INSTALLING THE SWIVEL AND STEERING BRACKET
CLAMP BRACKET
REMOVING/INSTALLING THE CLAMP BRACKET
INSTALLING THE CLAMP BRACKET PLATE
SWIVEL BRACKET
DISASSEMBLING/ASSEMBLING THE SWIVEL BRACKET


CHAPTER 8
ELECTRICAL SYSTEM
ELECTRICAL COMPONENTS (ONE LIGHTING COIL )
TOP VIEW AND LEFT SIDE VIEw
DETAILS OF THE WIRING HARNESS CONNECTION (TWO LIGHTING COILS)
TOP VIEW, FRONT VIEW AND LEFT SIDE VIEW
DETAILS OF THE WIRING HARNESS CONNECTION
ELECTRICAL COMPONENTS ANALYSIS
DIGITAL CIRCUIT TESTER
MEASURING THE PEAK VOLTAGE
PEAK VOLTAGE ADAPTO?
MEASURING A LOW RESISTANCE
IGNITION SYSTEM
CHECKING THE SPARK PLUGS
CHECKING THE IGNITION SPARK GA?
CHECKING THE SPARK PLUG CAPS AND IGNITION COI?
CHECKING THE CHARGE COIL
CHECKING THE PULSER COIL
CHECKING THE CDI UNI?
IGNITION CONTROL SYSTE?
CHECKING THE ENGINE STOP SWITC?
CHECKING THE PULSER COIL
CHECKING THE OIL PRESSURE SWITC?
CHECKING EMERGENCY SIGNAL LIGH?
?CHARGING SYSTEM
(ONE LIGHTING COIL )
(TWO LIGHTING COILS )
?TROUBLE ANALYSIS
TROUBLE ANALYSIS CHART
TROUBLE SHOOTING FOR PEAK VOLTAGE


SELVA RAY8 ENGINE PARTS GUIDE Manual:
CONTENTS:
TOP COWLING
CYLINDER. CRACKCASE 1
CRANKSHAFT. PISTON
CYLINDER. CRACKCASE 2
VALVE
INTAKE
CARBURETOR
OIL PUMP
FUEL
STARTER
GENERATOR
ELECTRICAL 1
ELECTRICAL 2
BOTTOM COWLING
STEERING
CONTROL
BRACKET 1
BRACKET 2
UPPER CASING
OIL PAN
LOWER CASING. DRIVE 1
FUEL TANK 1
STEERING GUIDE
OPTIONAL PARTS
REPAIR KIT 1
REPAIR KIT 2
REPAIR KIT 3

NUMBER OF MANUALS: 2
Language of manuals: Service Manual : English, German, Spanish
Parts Guide: English