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Same Explorer 3 85 100 service workshop repair manual

It is workshop manual for Same tractors.
Models included:

Explorer 3 85
Explorer 3 100

language: English
number of pages: 715 (full digital copy)



Contects:

0 - INTRODUCTION
0.1 - Introduction 0-2
0.1.1 - Safety notes 0-3
0.1.2 - General safety rules 0-4
0.1.3 - Safety precautions for removal and refi tting operations 0-6
0.1.4 - Lifting instructions 0-8
0.1.5 - Tightening torques 0-10
0.1.6 - Threadlockers, adhesives, sealants and lubricants 0-14
0.1.7 - Conversion factors 0-16
10 - TECHNICAL CHARACTERISTICS
10.1 - Transmission 10-2
10.1.1 - Transmission (Explorer 3 85) 10-2
10.1.2 - Transmission (Explorer 3 100) 10-10
10.1.3 - Rear. PTO 10-18
10.1.4 - 2 and 4-speed PTO and groundspeed PTO 10-23
10.2 - Front axle 10-25
10.2.1 - Front axle 10-25
10.3 - Hydraulic system 10-28
10.3.1 - Hydraulic system (Explorer 3 85) 10-28
10.3.2 - Hydraulic system (Explorer 3 100) 10-34
10.3.3 - Steering circuit pump - directional control valve circuit 10-39
10.3.4 - Power steering 10-41
10.3.5 - Auxiliary services directional control valve 10-42
10.3.6 - Hydraulic lift directional control valve (Explorer 3 85) 10-43
10.3.7 - Hydraulic lift directional control valve (Explorer 3 100) 10-47
10.3.8 - Braking system 10-51
10.3.9 - “Separate-Brake” valve 10-52
10.3.10 - Trailer braking valve 10-57
10.3.11 - Services solenoid valve assembly 10-60
20 - CALIBRATIONS AND ELECTRONIC DIAGNOSIS
20.1 - Diagnostic instrument 20-2
20.1.1 - All Round Tester 20-2
20.1.2 - Connecting the tester to the lift and engine control units 20-7
20.2 - Introduction to the tractor≈s electronic system 20-8
20.2.1 - Introduction to the tractor’s electronic system 20-8
20.3 - Putting the tractor into service 20-10
20.3.1 - Putting the tractor into service 20-10
20.4 - ECU alarms 20-16
20.4.1 - Instrument panel alarms 20-16
30 - METHOD
30.1 - Engine 30-2
30.1.1 - Engine - Separation from the transmission (B0.00.02) 30-2
30.1.2 - Engine (B0.00.01) 30-7
30.1.3 - Fan belt 30-12
30.1.4 - Tensioning the fan drive belt 30-13
30.1.5 - Alternator and fuel pump drive belt 30-14
30.1.6 - Alternator and fuel pump belt tensioning 30-15
30.2 - Engine accessories 30-16
30.2.1 - RADIATOR - Tractor without front PTO (C0.01.01) 30-16
30.2.2 - RADIATOR - Tractor with front PTO (C0.01.01) 30-20
30.2.3 - Changing the coolant and fl ushing the circuit 30-24
30.2.4 - Fuel tank (C0.03.01) 30-26
30.2.5 - Starter motor 30-29
30.2.6 - Exhaust pipe - Tractor with cab (C0.06.01) 30-31
30.3 - Transmission 30-32
30.3.1 - Parking brake 30-32
30.3.2 - Clutch plate 30-34
30.3.3 - Clutch thrust bearing 30-36
30.3.4 - Clutch housing - assembly (D0.02.01) (Explorer 3 85) 30-37
30.3.5 - Clutch housing - assembly (D0.02.01) (Explorer 3 100) 30-42
30.3.6 - Gearbox and shuttle assy. - complete unit (D0.09.03) 30-47
30.3.7 - Disassembly of gearbox and shuttle assy. - complete unit 30-49
30.3.8 - Gearbox support and gear selector rods 30-53
30.3.9 - Shuttle shaft 30-56
30.3.10 - Primary shaft 30-60
30.3.11 - Secondary shaft (Explorer 3 85) 30-61
30.3.12 - Secondary shaft (Explorer 3 100) 30-66
30.3.13 - PTO output shaft (4 speed version) 30-71
30.3.14 - PTO output shaft disassembly (4 speed version) 30-74
30.3.15 - PTO output shaft (2 speed version) 30-77
30.3.16 - PTO output shaft disassembly (2 speed versions) 30-80
30.3.17 - PTO clutch 30-81
30.3.18 - PTO clutch disassembly 30-85
30.3.19 - PTO fi nal shaft (2-speed version) 30-90
30.3.20 - PTO fi nal shaft (4-speed version) 30-94
30.3.21 - Groundspeed PTO fi nal shaft 30-98
30.3.22 - Groundspeed PTO engagement device 30-101
30.3.23 - Range and differential assembly - complete assembly 30-102
30.3.24 - Rear pinion (Explorer 3 85) 30-103
30.3.25 - Rear pinion (Explorer 3 100) 30-108
30.3.26 - Four-wheel drive output shaft 30-113
30.3.27 - Differential - Bevel gear pair 30-116
30.3.28 - Range selector assembly 30-125
30.3.29 - Changing transmission oil (D0.00.01) 30-127
30.3.30 - Pump drive PTO - Outer gear 30-129
30.3.31 - Pump drive PTO - Inner gear 30-131
30.3.32 - 4WD engagement device 30-133
30.4 - Rear axle 30-136
30.4.1 - RH rear axle (E0.02.01) (Explorer 3 85) 30-136
30.4.2 - LH rear axle (E0.02.02) (Explorer 3 85) 30-139
30.4.3 - RH/LH rear axle (Explorer 3 85) 30-143
30.4.4 - RH rear axle (Explorer 3 100) 30-148
30.4.5 - Planet carrier assembly (Explorer 3 85) 30-152
30.4.6 - LH rear axle (Explorer 3 100) 30-154
30.4.7 - RH/LH rear axle (Explorer 3 100) 30-158
30.4.8 - Planet carrier assembly (Explorer 3 100) 30-164
30.4.9 - Rear differential 30-166
30.4.10 - Rear differential disassembly (Explorer 3 85) 30-169
30.4.11 - Rear differential disassembly (Explorer 3 100) 30-172
30.4.12 - Rear axle brake discs 30-175
30.4.13 - Rear axle brake piston (Explorer 3 85) 30-176
30.4.14 - Rear axle brake piston (Explorer 3 100) 30-178
30.5 - Front axle 30-180
30.5.1 - Front carrier (F0.01.01) 30-180
30.5.2 - 4WD front axle (F0.03.01) 30-184
30.5.3 - Adjusting the front axle end fl oat 30-186
30.5.4 - Steering cylinders 30-189
30.5.5 - Steering cylinders disassembly 30-191
30.5.6 - Final drive reduction unit 30-195
30.5.7 - Final drive reduction unit disassembly 30-197
30.5.8 - Steering knuckle housing and halfshaft 30-203
30.5.9 - Steering knuckle housing and halfshaft 30-209
30.5.10 - Differential unit 30-212
30.5.11 - Differential disassembly 30-214
30.5.12 - Differential unit adjustment 30-217
30.5.13 - Bevel gear pair (Explorer 3 85) 30-221
30.5.14 - Bevel gear pair disassembly (Explorer 3 85) 30-226
30.5.15 - Differential disassembly (Explorer 3 85) 30-236
30.5.16 - Bevel gear pair (Explorer 3 100) 30-238
30.5.17 - Bevel gear pair disassembly (Explorer 3 100) 30-243
30.5.18 - Differential disassembly (Explorer 3 100) 30-253
30.5.19 - Front brake discs 30-255
30.5.20 - Front axle brake piston 30-256
30.5.21 - 4WD shaft 30-257
30.6 - Bodywork - Cab - Platform 30-260
30.6.1 - Cab (G0.03.01) 30-260
30.6.2 - Front hoods (G0.01.01) 30-268
30.6.3 - Fenders 30-270
30.6.4 - Front instrument panel (G0.06.04) 30-271
30.6.5 - Air conditioning 30-274
30.6.6 - Compressor 30-277
30.6.7 - Clutch master cylinder 30-278
30.6.8 - Clutch piston 30-281
30.6.9 - Clutch control circuit 30-282
30.6.10 - Brake master cylinders 30-283
30.6.11 - Control levers (Explorer 3 85) 30-285
30.6.12 - Control levers (Explorer 3 100) 30-289
30.7 - Hydraulic system 30-294
30.7.1 - Pump for hydraulic lift and auxiliary services 30-294
30.7.2 - Power steering (H0.02.01) 30-296
30.7.3 - Pressure relief valve setting: 30-298
30.7.4 - Power steering disassembly 30-299
30.7.5 - Power steering pump 30-316
30.7.6 - Rear 4-way auxiliary services control valve (Explorer 3 85) 30-318
30.7.7 - Rear 6-way auxiliary services control valve (Explorer 3 100) 30-320
30.7.8 - Braking circuit (Explorer 3 85) 30-324
30.7.9 - Braking circuit (Explorer 3 100) 30-326
30.7.10 - Services solenoid valve assembly 30-329
30.8 - Front PTO 30-331
30.8.1 - Front PTO 30-331
30.8.2 - PTO assembly. 30-336
30.8.3 - Pump assy 30-347
30.8.4 - Clutch-brake assembly 30-349
30.8.5 - Solenoid valve assy 30-356
30.9 - Front lift 30-357
30.9.1 - Front lift 30-357
30.9.2 - Lift cylinders 30-359
30.10 - Rear lift 30-363
30.10.1 - Lift - Complete assembly (R0.02.03) (Explorer 3 85) 30-363
30.10.2 - Lift disassembly - complete assembly (Explorer 3 85) 30-366
30.10.3 - Lift - Complete assembly (R0.02.03) (Explorer 3 100) 30-371
30.10.4 - Lift disassembly - Complete assembly (Explorer 3 100) 30-375
30.10.5 - Lift cylinder (Explorer 3 100) 30-380
30.10.6 - Bushes (Explorer 3 100) 30-382
30.10.7 - Hydraulic lift directional control valve (Explorer 3 85) 30-383
30.10.8 - Lift control valve disassembly (Explorer 3 85) 30-384
30.10.9 - Lift control valve disassembly (Explorer 3 100) 30-390
30.10.10 - Mechanical draft sensor (Explorer 3 85) 30-396
30.10.11 - Mechanical draft sensor disassembly (Explorer 3 85) 30-397
30.10.12 - Mechanical draft sensor (Explorer 3 100) 30-399
30.10.13 - Mechanical draft sensor disassembly (Explorer 3 100) 30-400
30.10.14 - 3-point linkage 30-402
30.11 - Wheels 30-404
30.11.1 - Front wheels (S0.01.01) 30-404
30.11.2 - Rear wheels (S0.02.01) 30-405
30.12 - Ballast - Towing hitches 30-406
30.12.1 - Towing hitch slide (Explorer 3 85) 30-406
30.12.2 - Towing hitch slide (Explorer 3 100) 30-407
40 - WIRING DIAGRAMS
40.1 - Introduction 40-2
40.1.1 - Structure of the unit 40-2
40.1.2 - Wiring and components index 40-8
40.2 - Components 40-22
40.2.1 - Components 40-22
40.3 - Systems 40-33
40.3.1 - Earthing points 40-33
40.3.2 - Starting and pre-heating 40-35
40.3.3 - Lights selector - Tractor with cab 40-37
40.3.4 - Lights selector - Tractor with platform 40-39
40.3.5 - Diagnostic accessories - Tractor with standard cab 40-41
40.3.6 - Diagnostic accessories - Tractor with high-visibility cab 40-43
40.3.7 - Instrument panel 40-45
40.3.8 - Worklights - Tractor with standard cab 40-47
40.3.9 - Wipers - Tractor with standard cab 40-49
40.3.10 - Heating system - Tractor with standard cab 40-51
40.3.11 - Air conditioning system - Tractor with standard cab 40-53
40.3.12 - Worklights - Tractor with high-visibility cab 40-55
40.3.13 - Wipers - Tractor with high-visibility cab 40-57
40.3.14 - Heating system - Tractor with high-visibility cab 40-59
40.3.15 - Air conditioning system - Tractor with high-visibility cab 40-61
40.3.16 - Transmission 40-63
40.3.17 - PTO 40-65
40.3.18 - Brakes 40-67
40.3.19 - CAN BUS ELECTRONIC SYSTEM 40-69
40.4 - Wiring looms 40-70
40.4.1 - Hood lights wiring - 0.014.8107.4/20 40-70
40.4.2 - Hood lights wiring connector positions 40-71
40.4.3 - Engine wiring - version with front battery - 0.014.8629.4/20 40-73
40.4.4 - Engine wiring connector positions - version with front battery 40-74
40.4.5 - Engine wiring - version with lateral battery - 0.015.1597.4/10 40-77
40.4.6 - Engine wiring connector positions - version with lateral battery 40-78
40.4.7 - Battery wiring loom - 0.014.8806.4/20 40-81
40.4.8 - Battery wiring connector positions 40-82
40.4.9 - Preheating wiring loom - 0.014.9195.4/20 40-86
40.4.10 - Pre-heating wiring connector positions 40-87
40.4.11 - Power supply wiring - 0.015.1983.4/10 40-89
40.4.12 - Power supply wiring connector positions 40-90
40.4.13 - Instrument panel wiring - 0.014.8628.4/20 40-93
40.4.14 - Instrument panel wiring connector positions 40-97
40.4.15 - RH drivetrain wiring - 0.014.8630.4/20 40-101
40.4.16 - RH drivetrain wiring connector positions 40-102
40.4.17 - LH drivetrain wiring - 0.014.9193.4/20 40-104
40.4.19 - Power supply wiring - Tractor with standard cab - 0.014.9375.4/20 40-107
40.4.20 - Power supply wiring connector positions - Tractor with standard cab 40-108
40.4.21 - Roof line wiring - Tractor with standard cab - 0.009.7850.4/50 40-110
40.4.22 - Roof line wiring connector positions - Tractor with standard cab 40-112
40.4.23 - Heating wiring - Tractor with standard cab - 0.010.2147.2 40-115
40.4.24 - Heating system wiring connector positions - Tractor with standard cab 40-116
40.4.25 - Air conditioning wiring - Tractor with standard cab - 0.010.2153.2 40-118
40.4.26 - Air conditioner wiring connector positions - Tractor with standard cab 40-119
40.4.27 - Air conditioning cooler fan wiring - Tractor with standard cab - 0.009.7853.3/20 40-121
40.4.28 - Air conditioner exchanger fan wiring connector positions - Tractor with standard cab 40-122
40.4.29 - Front-rear worklights wiring - Tractor with standard cab - 0.009.7851.4/50 40-124
40.4.30 - Supplementary worklights wiring connector positions - Tractor with standard cab 40-126
40.4.31 - Supplementary worklights wiring - Tractor with standard cab - 0.015.1435.4/10 40-128
40.4.32 - Supplementary worklights wiring connector positions - Tractor with standard cab 40-130
40.4.33 - Windscreen wiper wiring - Tractor with standard cab - 0.010.4516.3 40-132
40.4.34 - Windscreen wiper connector positions wiring - Tractor with standard cab 40-133
40.4.35 - Loudspeaker wiring - Tractor with standard cab - 0.011.0729.4/10 40-135
40.4.36 - Loudspeaker wiring connector positions - Tractor with standard cab 40-137
40.4.37 - Cab power supply wiring - Tractor with high-visibility cab - 0.014.9376.4/10 40-139
40.4.38 - Cab power supply wiring connector positions - Tractor with high-visibility cab 40-140
40.4.39 - Roof line wiring - Tractor with high-visibility cab - 0.011.3606.4/50 40-142
40.4.40 - Roof line wiring connector positions - Tractor with high-visibility cab 40-145
40.4.41 - Heating system wiring - Tractor with high-visibility cab - 0.010.2554.2 40-147
40.4.42 - Heating system wiring connector positions - Tractor with high-visibility cab 40-149
40.4.43 - Air conditioning wiring - Tractor with high-visibility cab - 0.010.2560.0 40-151
40.4.44 - Air conditioner wiring connector positions - Tractor with high-visibility cab 40-153
40.4.45 - Air conditioning cooler fan wiring - Tractor with high-visibility cab - 0.011.3610.3/20 40-155
40.4.46 - Air conditioning exchanger fan wiring connector positions - Tractor with high-visibility
cab 40-156
40.4.47 - Front-rear worklights wiring - Tractor with high-visibility cab - 0.011.3595.3/10 40-158
40.4.48 - Worklights wiring connector positions - Tractor with high-visibility cab 40-159
40.4.49 - Supplementary worklights wiring - Tractor with high-visibility cab - 0.015.1437.4/10 40-161
40.4.50 - Supplementary worklights wiring connector positions - Tractor with high-visibility cab 40-162
40.4.51 - Windscreen wiper wiring - Tractor with high-visibility cab - 0.011.3597.3 40-166
40.4.52 - Windscreen wiper wiring connector positions - Tractor with high-visibility cab 40-167
40.4.53 - Loudspeaker, radio, rear wiper, fl ashing light and clock wiring - Tractor with highvisibility
cab - 0.011.3596.3/40 40-169
40.4.54 - Loudspeaker, radio, rear wiper, fl ashing light and clock wiring connector positions
- Tractor with high-visibility cab 40-171
40.4.55 - Wiring for front lights - Tractor with cab - 0.010.8189.3/40 40-173
40.4.56 - Front lights wiring connector positions - Tractor with cab 40-174
40.4.57 - Wiring for lower front lights - Tractor with cab - 0441.1923.4 40-177
40.4.58 - Lower front lights wiring connector positions - Tractor with cab 40-178
40.4.59 - Wiring for front lights - Tractor with platform - 0.015.3094.4 40-180
40.4.60 - Front lights wiring connector positions - Tractor with platform 40-182
40.4.61 - Worklights wiring - Tractor with platform - 0.014.9281.4 40-184
40.4.62 - Worklights wiring connector positions - Tractor with platform 40-186
40.4.63 - Rotating beacon wiring - 0.012.9909.4 40-188
40.4.64 - Position of rotary beacon wiring connectors 40-189
40.4.65 - Trailer hydraulic braking wiring - 0.014.1645.4/10 40-191
40.4.66 - Trailer hydraulic braking wiring connector positions 40-192
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