Mercruiser D4.2L Diesel Marine Engines In-Line Diesel service manual !!!

D 2.8L & D 4.2L D-Tronic Diesel Engines.

This manual is filled with a whopping 878 pages of very well detailed easy to read troubleshooting, rebuilding, servicing, maintenance and repair information complete with many charts, diagrams, schematics, specifications and pictures.

This manual covers all aspects of servicing this equipment in a very clear and concise format with the convenience of having all this information at your fingertips in pdf format.


This manual will allow you to completely troubleshoot, disassemble, inspect, repair and reassemble your equipment.

MANUAL # 22

Models Covered in This Manual 1997-above

Sterndrive (MCM) Serial Number

D2.8L D-Tronic 0K000001 and Above

D4.2L D-Tronic 0K000001 and Above

Inboard (MIE) Serial Number

D2.8L D-Tronic 0K000001 and Above

D4.2L D-Tronic 0K000001 and Above

The Contents of The Manual Are As Follows
Service Manual Outline
Section 1 - Important Information
A - General Information
B - Maintenance
C - Troubleshooting
Section 2 - Removal and Installation
A - Sterndrive (MCM) Models
B - Inboard (MIE) Models
Section 3 - Engine Mechanical
A - D2.8L D-Tronic And D4.2L D-Tronic Engines
Section 4 - Electrical System
A - Starting System
B - Charging System
C - Glow Plug System (If Equipped)
D - Instrumentation
E - Wiring Diagrams
Section 5 - Fuel System
A - Description
B - Fuel Delivery Pump and Fuel Filter
C - Injectors
D - Injection Pump
E - EDI Diagnosis
Section 6 - Cooling System
A - Seawater Cooling System
B - Closed Cooling System
Section 7 - Intake And Exhaust System
A - Intercooler
B - Intake / Exhaust Manifold, Elbows and Risers
C - Turbocharger
Section 8 - Drive System
A - ZF / Hurth Transmissions
B - Propeller Shaft Models
Section 9 - Power Steering System
A - Pump And Related Components

MARINE ENGINES
IN-LINE DIESEL

D2.8L D-Tronic . . . . . . . . Serial Number 0K000001 and Above
D4.2L D-Tronic . . . . . . . . Serial Number 0K000001 and Above