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Komatsu PC200-6 PC200LC-6 PC210LC-6 PC220LC-6 PC250LC-6 Excavator Service Shop Repair Manual SN: A82001 & Up - DOWNLOAD

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37.01 MB PDF File

This is the Complete Factory Komatsu PC200-6, PC200LC-6, PC210LC-6, PC220LC-6, PC250LC-6 Hydraulic Excavator Workshop Service Shop Repair Manual.

This technical manual includes needed instructions to maintain and service your equipment using detailed diagrams and manufacturers specifications.

MODEL & SERIAL NUMBERS:
PC200-6 - S/N A82001 and up
PC200LC-6 - S/N A82001 and up
PC210LC-6 - S/N A82001 and up
PC220LC-6 - S/N A82001 and up
PC250LC-6 - S/N A82001 and up

Navigation is simple with convenient chapter bookmarks and ability to search by keyword.

Print out entire manual or just what you'll be working on.

* INSTANT DOWNLOAD - NO WAITING
* LANGUAGE: English
* FORMAT: PDF
* COMPATIBLE: Win/ Mac
* SEARCHABLE - BOOKMARKED - INDEXED

Fully Bookmarked chapters for easy navigation allowing you to identify the service repair procedures in the quickest time possible.

Detailed illustrations, exploded diagrams, drawings and photos guide you through the service repair procedures.

SECTIONS INCLUDE:

01 - GENERAL
General assembly drawing (PC200-6, PC200LC-6, PC210LC-6)
General assembly drawing (PC220LC-6, PC250LC-6)
Specifications (PC200-6, PC200LC-6)
Specifications (PC21 OLC-6)
Specifications (PC220LC-6)
Specifications (PC250LC-6)
Weight table (PC200-6, PC200LC-6)
Weight table (PC210LC-6)
Weight table (PC220LC-6, PC250LC-6)
Fuel, coolants and lubricants

10 - STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
Engine related parts
Radiator, oil cooler, aftercooler
Power train
Final drive.
Swing circle
Swing machinery
Track frame, recoil spring
Track shoe
Hydraulic piping drawing
Hydraulic circuit diagram
Hydraulic tank
Hydraulic pump
Control valve
CLSS
Swing motor.
Center swivel joint
Travel motor
Valve control
Work Equipment, Swing PPC valve
Travel PPC valve
Service PPC valve
Safety lock valve
PPC accumulator
PPC shuttle, Travel junction valve
EPC, Solenoid valve
Hydraulic cylinder
Additional filter for breaker
Overload warning device
Hose burst protection valve (boom)
Work equipment
Electrical circuit diagram
Engine control system
Electronic control system
Machine monitor system

20 - TESTING AND ADJUSTING
Table of judgment standard values
Standard value table for electrical parts
Tools for testing, adjusting and troubleshooting
Measuring engine speed
Measuring intake manifold pressure
Measuring intake air restriction
Measuring lubricating oil pressure
Measuring fuel (filter) inlet restriction
Measuring blow by pressure
Measuring engine back pressure
Measuring exhaust color
Measuring coolant temperature
Measuring valve clearance
Checking and adjusting belt tension for air conditioner compressor
Adjusting engine speed sensor
Testing and adjusting governor motor lever stroke
Testing clearance of swing circle bearing
Testing and adjusting track shoe tension
Testing and adjusting hydraulic pressure in work equipment, swing, travel circuit
Testing and adjusting TVC valve output pressure (servo piston input pressure)
Testing and adjusting LS valve output pressure (servo piston input pressure) and LS differential pressure. 20-44
Testing and adjusting control pump circuit oil pressure
Testing EPC valve, solenoid valve output pressure
Measuring PPC valve output pressure and testing PPC shuttle valve
Adjusting work equipment - Swing PPC valve
Adjusting travel lever
Testing travel deviation
Testing location causing hydraulic drift of work equipment
Measuring oil leakage
Releasing remaining pressure in hydraulic circuit
Bleeding air
Troubleshooting

30 - DISASSEMBLY AND ASSEMBLY
METHOD OF USING MANUAL
PRECAUTIONS WHEN CARRYING OUT OPERATION
SPECIAL TOOL LIST
REMOVAL
AIR CONDITIONER COMPRESSOR
INSTALLATION
REMOVAL.
CONDENSER ASSEMBLY
INSTALLATION
REMOVAL
GOVERNOR MOTOR
INSTALLATION
REMOVAL
HYDRAULIC OIL COOLER
INSTALLATION
REMOVAL
RADIATOR. HYDRAULIC OIL COOLER
INSTALLATION
REMOVAL
ENGINE. HYDRAULIC PUMP
INSTALLATION
REMOVAL
DAMPER
INSTALLATION
REMOVAL.
FUEL TANK
INSTALLATION
REMOVAL.
CENTER SWIVEL JOINT
INSTALLATION
DISASSEMBLY
ASSEMBLY
REMOVAL.
FINAL DRIVE
INSTALLATION
DISASSEMBLY OF FINAL DRIVE ASSEMBLY
PC200-6, PC200LC-6, PC210LC-6, PC220LC-6
PC220LC-6
ASSEMBLY OF FINAL DRIVE ASSEMBLY
PC200-6, PC200LC-6, PC210LC-6,
PC220LC-6
DISASSEMBLY OF FINAL DRIVE ASSEMBLY
PC250LC-6
ASSEMBLY OF FINAL DRIVE ASSEMBLY
PC250LC-6
DISASSEMBLY
TRAVEL MOTOR
ASSEMBLY
REMOVAL
SPROCKET
INSTALLATION
REMOVAL
SWING MOTOR
INSTALLATION
REMOVAL
SWING MACHINERY
INSTALLATION
DISASSEMBLY
ASSEMBLY
REMOVAL
REVOLVING FRAME
INSTALLATION
REMOVAL
SWING CIRCLE
INSTALLATION
REMOVAL
IDLER. RECOIL SPRING
INSTALLATION
DISASSEMBLY
RECOIL SPRING
ASSEMBLY
DISASSEMBLY
IDLER
ASSEMBLY
REMOVAL
TRACK ROLLER
INSTALLATION
DISASSEMBLY
ASSEMBLY
REMOVAL
CARRIER ROLLER
INSTALLATION
DISASSEMBLY
ASSEMBLY
REMOVAL
TRACK SHOE
INSTALLATION
REMOVAL
HYDRAULIC TANK
INSTALLATION
REMOVAL
CONTROL PUMP
INSTALLATION
REMOVAL
MAIN PUMP
INSTALLATION
DISASSEMBLY
ASSEMBLY
REMOVAL
MAIN PUMP INPUT SHAFT OIL SEAL
INSTALLATION
REMOVAL
CONTROL VALVE
INSTALLATION
REMOVAL
CONTROL VALVE ASSEMBLY 7 -spool control valve
(1 service valve)
INSTALLATION
DISASSEMBLY
ASSEMBLY
DISASSEMBLY
PUMP MERGE-DIVIDER VALVE
ASSEMBLY
DISASSEMBLY
PRESSURE COMPENSATION VALVE
ASSEMBLY
DISASSEMBLY
MAIN RELIEF VALVE
ASSEMBLY
REMOVAL
TVC. LS VALVE ASSEMBLY FOR FRONT PUMP
INSTALLATION
REMOVAL
TVC. LS VALVE ASSEMBLY FOR REAR PUMP
INSTALLATION
REMOVAL
LS CONTROL EPC VALVE
INSTALLATION
REMOVAL
SOLENOID VALVE
INSTALLATION
REMOVAL
WORK EQUIPMENT. SWING PPC VALVE
30-128
INSTALLATION
DISASSEMBLY
ASSEMBLY
REMOVAL
TRAVEL PPC VALVE
INSTALLATION
DISASSEMBLY
ASSEMBLY
REMOVAL
BOOM LOCK VALVE
INSTALLATION
REMOVAL
BOOM CYLINDER
INSTALLATION
REMOVAL
ARM CYLINDER
INSTALLATION
REMOVAL
BUCKET CYLINDER
INSTALLATION
DISASSEMBLY
HYDRAULIC CYLINDER
ASSEMBLY
REMOVAL
WORK EQUIPMENT
INSTALLATION
REMOVAL
BUCKET
INSTALLATION
REMOVAL
ARM
INSTALLATION
REMOVAL.
BUCKET. ARM
INSTALLATION
REMOVAL.
BOOM
INSTALLATION
REMOVAL
OPERATOR'S CAB
INSTALLATION
REMOVAL
COUNTERWEIGHT
INSTALLATION
REMOVAL
ENGINE THROTTLE CONTROLLER
INSTALLATION
REMOVAL
PUMP CONTROLLER
INSTALLATION
REMOVAL.
MONITOR
INSTALLATION

40 - MAINTENANCE STANDARD
Final drive (PC200-6, PC200LC-6, PC210LC-6, PC220LC-6)
Final drive (PC250LC-6)
Swing machinery
Swing circle
Track frame, recoil spring (PC200-6, PC200LC-6, PC210LC-6, PC220LC-6)
Track frame, recoil spring (PC250LC-6)
Idler (PC200-6, PC200LC-6, PC210LC-6, PC220LC-6)
Idler (PC250LC-6)
Carrier roller (PC200-6, PC200LC-6, PC210LC-6, PC220LC-6)
Carrier roller (PC250LC-6)
Track roller (PC200-6, PC200LC-6, PC210LC-6, PC220LC-6)
Track roller (PC250LC-6)
Track shoe (PC200-6, PC200LC-6, PC210LC-6, PC220LC-6)
Track shoe (PC250LC-6)
Hydraulic pump
Control valve
Safety-suction valve for service valve
Swing motor
Travel motor (PC200-6, PC200LC-6, PC21 OLC-6, PC220LC-6)
Travel motor (PC250LC-6)
Work equipment, swing PPC valve
Travel PPC valve
Service PPC valve
PPC shuttle, travel junction valve
EPC, solenoid valve
Center swivel joint
Boom holding valve
Hydraulic cylinder (PC200-6, PC200LC-6, PC210LC-6)
Hydraulic cylinder (PC220LC-6, PC250LC-6)
Work equipment

Each section is further broken down and grouped with a "Table of Contents" and then section-specific groupings as appropriate.

Lots of pictures, diagrams, illustrations and charts.

Technical details and step-by-step instructions you will need are included.


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Tags: Komatsu PC200-6 PC200LC-6 PC210LC-6 PC220LC-6 PC250LC-6 PC2006 PC200LC6 PC210LC6 PC220LC6 PC250LC6 Hydraulic Excavator Repair Shop Workshop Technical Service Maintenance Troubleshoot Trouble shoot fix DIY Diagnostic overhaul Original Equipment Manufacturer OEM wsm fsm Manual Manuals Instant Download Immediate downloads pdf free book ebook ebooks


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